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Broderson IC-200-2J, Руководство по эксплуатации и обслуживанию, Страница: 58 / 79

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Broderson IC-200-2J Скачать руководство пользователя страница 58

3-12 

ROTATION BEARING LUBRICATION: 

There  is  one  grease  zerk  in  a  hole  on  the  right-hand  side  of  the  turntable  base  plate.  This 

should be used to lubricate the bearing every 50 hours.  Rotate the turntable about 45 degrees 

and  pump  some  grease  into  the  zerk.    Repeat  until  the  turntable  has  rotated  2  revolutions.  

Use about 8 ounces (230 cc) of grease each time the bearing is lubricated. 

 

Lubricate  the  gear  teeth  of  the  rotation  bearing  at  the  50  hour  interval.    Remove  the  pinion 

cover.  Brush open gear grease, such as Mobilkote-S, on the teeth on each side of the pinion 

at four places around the bearing.  Rotate the boom several times and check the coverage of 

the grease on all of the teeth. Also, lubricate the pinion bearings at the zerk below the pinion 

teeth.  Replace the pinion cover. 

 

TRANSMISSION: 

Check  the  transmission  fluid  with  the dipstick and add fluid through the dipstick tube as re-

quired.  Use Mobil ATF Type F or equivalent.  Transmission factory service manuals are avail-

able from Broderson.  Order BMC Part Number 990-00021. 

 

 

 

 

 

 

 

 

DRIVE AXLES-HUBS AND DIFFERENTIALS: 

Maintain  lubricant  to  levels  shown  here  with  Mobil  424  or  equivalent.    Axle  factory  service 

manuals are available from Broderson.  Order BMC Part No. 990-00020. 

*No lubricant is required in the center section of the 2WD rear axle. 

Содержание IC-200-2J

Страница 1: ...____________________________________________________________________ _______________________________________________________________________ SOLD AND SERVICED BY ______________________________________...

Страница 2: ...product WITHOUT LIMITING THE GENERALITY OF THE FOREGOING BMC EXPRESSLY DISCLAIMS THAT THE WARRANTY MADE HEREIN EXTENDS TO A PERSON WHO RENTS OR LEASES ANY BMC PRODUCT OR WHO PURCHASES ANY BMC PRODUCT...

Страница 3: ...2 10 Rated Capacity Limiter 2 11 Crane Capacity 2 12 Crane Capacity Chart IC 200 2H 3H 2 14 Crane Capacity Chart IC 200 2H 3H Metric 2 15 Capacity Example 2 16 Sheave Block and Downhaul Weight 2 17 T...

Страница 4: ...chematic 3 16 JIC Schematic Metric 3 17 Hydraulic System Maintenance 3 18 Care of Hydraulic Oil 3 18 Hydraulic Oil Specification 3 19 Removal of Air from Hydraulic Circuits 3 20 Hydraulic Seals 3 21 P...

Страница 5: ...tion required for these conditions The recommendations for periodic inspection test and maintenance are minimum standards for safe and economical performance When ordering parts the unit serial number...

Страница 6: ...1 2 IC 200 2J DIMENSIONS...

Страница 7: ...1 3 IC 200 3J DIMENSIONS...

Страница 8: ...1 4 IC 200 J TURNING DIMENSIONS...

Страница 9: ...oom telescope cylinders and hydraulic powered hoist A Rated Capacity Limiter is standard IC 200 2J 3 section hydraulically extended boom with capacity of 30 000 pounds 13600 kg at a 6 foot 1 8 m load...

Страница 10: ...ominal W O Boom Extension 45 feet 4 inches 13 8 m 58 feet 8 inches 17 90 m With Boom Extension 59 feet 6 inches 18 10 m 73 feet 8 inches 22 40 m Horizontal Reach W O Boom Extension 36 feet 11 0 m 50 f...

Страница 11: ...L fuel tank capacity High temperature and low oil pressure shutdown included in engine management system Throttle control switch for setting engine speed at 1600 RPM Air intake pre cleaner Charge air...

Страница 12: ...arm water through engine Plugs into 120V AC extension cord 550 watts Transmission Standard 2 Wheel Drive Powershift transmission with four speeds in forward and reverse Provides powershifts at any eng...

Страница 13: ...Net Weight 160 pounds 73 kg Steering Standard Hydraulic steering unit with two 3 inch 7 6 cm cylinders attached to each axle Allows limited steering when engine is not running Rear axle is the primary...

Страница 14: ...ide for attachment of hook block so main winch line can be used for pulling loads at or near floor level Also for anchoring tag lines from load on hook Tie Downs Two holes in the rear bumper in conjun...

Страница 15: ...Not Available with Cab Tubular steel weldment with heavy expanded steel mesh top section bolts over the operator s compartment Operator Guard is not designed rated or certified as a Falling Objects Pr...

Страница 16: ...s station and includes fuel gauge voltmeter oil pressure water temperature hour meter and def tank level Hour meter records hours only during actual engine operation Displays warnings for check engin...

Страница 17: ...hree or four section high strength steel construction equipped with bearing pads for efficient support and extension Double acting hydraulic cylinder telescopes booms The telescope cylinder and the do...

Страница 18: ...mm diameter wire rope Swivel hook with safety latch 200 pound 95 kg weight provides positive overhaul Includes bar on top to actuate trip arm of Anti Two Block device Optional Boom Attachments Boom Ex...

Страница 19: ...ook with safety latch Includes bar on top to actuate trip arm of Anti Two Block device Net Weight 124 pounds 56 kg for 2H and 200 pounds 91 kg for 3H Searcher Hook Nose Mount 5000 pound capacity hook...

Страница 20: ......

Страница 21: ...y practice which will divert his attention while actually operating the crane 6 Do not run the engine in an enclosed area or indoors without adequate ventilation 7 Do not use ether for starting Ether...

Страница 22: ...Tools lubricants or rags on the crane should be kept in a secured toolbox 6 7 8 The Rated Capacity Limiter must be checked before each shift and after each setup for the proper operating configuratio...

Страница 23: ...om slowly whenever these systems might stop the boom 3 Do not allow anyone to put any part of his body under a load The load may lower or fall if there are damaged parts in the crane Also the load may...

Страница 24: ...quate parts of load hoist line for lifting heavy loads 12 Always be sure the rope is properly seated and wound evenly on hoist drum 13 Keep hands away from load hoist rope when hoist is being operated...

Страница 25: ...should never be changed Unauthorized addition of counterweight in the field to increase lifting ability constitutes a safety hazard 19 Always keep crane boom at least 10 feet 3 m away from electric po...

Страница 26: ...n Traveling with suspended loads involves so many variables such as ground conditions boom length and vehicle acceleration that it is impossible to devise a single standard rating procedure with any a...

Страница 27: ...he operator must take care to control the vehicle speed to be compatible with conditions of rough roads or uneven terrain 7 When this crane is to be parked on a grade set parking brake and block wheel...

Страница 28: ...ngages the transmission clutch for forward travel Rotating the handle of the lever selects the gear that is desired first through fourth and engages the clutch for that gear To put the transmission in...

Страница 29: ...ard located next to these handles identifies the function and direction resulting from each handle movement 1 Swing or Slewing Pulling back on the lever will rotate the boom to the operator s left pus...

Страница 30: ...3 Place transmission control lever in neutral 4 Start engine and allow a warming period at low RPM 5 While warming the engine set up the Rated Capacity Limiter configuration 6 Move accelerator pedal...

Страница 31: ...ad If you are sure this will not cause an overload you can press and hold the CANCEL button on the RCL control and swing the boom to a safer position If the load is the maximum for the loadline or att...

Страница 32: ...g the entire lifting operation The weights of the hooks blocks downhaul weights slings and other handling devices must be added with the load The Rated Capacity Limiter on the crane is intended to ass...

Страница 33: ...al condition such as soft sloping or uneven terrain high wind or hazardous surroundings constitutes a deviation The main boom capacities are given in direct relation to the radius at which the load is...

Страница 34: ...2 14...

Страница 35: ...2 15...

Страница 36: ...X 5 X 5 1 5 m x 1 5 m x 1 5 m and weighing 14 000 pounds 6350 kg is to be lifted onto the deck of the crane for transport to a new location We see on the chart that 7500 pounds 3400 kg is the maximum...

Страница 37: ...ins that pass through the sheave plates must be locked in place with cotters to hold the line on the sheaves The load line must pass through the center of the downhaul through the wedge socket and the...

Страница 38: ...loads up to 15 000 pounds The wedge socket should be pinned to the wedge socket anchor as shown in the figure The dead end of the rope in the wedge socket should be clamped as shown in the figures Th...

Страница 39: ...n and should allow smooth stops of a load on the hoist BOOM TELESCOPE CYLINDER HOLDING VALVE A single acting holding valve is flange mounted to the cylinder rod end This valve holds the cylinder in th...

Страница 40: ...Insert the attach pins in the right hand lugs and retain them with the hairpin cotters 9 Remove the front stow pin and swing the boom extension around to the front until the left hand lugs mesh 10 Ins...

Страница 41: ...under the control panel WARNING Be careful not to operate the TELESCOPE lever while overriding the anti two block system This may break the load line and allow the boom extension and downhaul weight t...

Страница 42: ...r BOOM EXTENSION MAIN BOOM ANGLE 30 shows the capacity at the 15 boom extension angle to be 3000 pounds 1369 kg Since 3000 pounds 1360 kg is less than 4550 pounds 2010 kg the load including the downha...

Страница 43: ...ads on the ground to a position where they may be safely lifted with the boom 3 To pull the crane out of mud or other obstacles 4 To pull a smaller vehicle that is stuck W A R N I N G The front winch...

Страница 44: ...the drivetrain 3 Use slow and smooth motions to avoid shock loads or overrunning loads Make sure other vehicle is occupied and controlling the vehicle being towed Pintle Hooks also allow the crane to...

Страница 45: ...art Windshield washer switch Off Stop Windshield defroster switch Battery not charging Heater switch Hour meter Air conditioner switch Read operator s manual Ventilation fan switch Sound level notific...

Страница 46: ...ator Transmission oil temperature Engine start Brake fluid fill location Engine idle set Hydraulic oil low level mark Check engine Hydraulic oil filter restriction indicator Stop engine Hydraulic temp...

Страница 47: ...on or infection can occur 6 Wear safety glasses and shoes 7 Do not wear loose fitting or torn clothing 8 Remove rings and other jewelry 9 Wear heavy leather gloves when working on wire rope 10 Keep fi...

Страница 48: ...ngine running until the functions operate smoothly 23 When welding on the crane or on anything connected to the crane by wire rope or other conducting link disconnect the battery the Rated Capacity Li...

Страница 49: ...or pedal 13 Start engine 14 Check power steering for operation 15 Check operation of transmission gear selector lever 16 Check lights for operation 17 Test drive unit and check for normal operation 18...

Страница 50: ...proper operation 17 Check back up alarm for proper operation 18 Check operation of all transmission gears forward and reverse 19 Clean all glass if equipped and check for cracks 20 Check operation of...

Страница 51: ...6 Check operation of horn 7 Check operation of hoist brake for smoothness 8 Check outrigger holding valves for operation 9 Check boom lift holding valve for operation 10 Check rotation gears for loose...

Страница 52: ...h 13 Check rotation bearing and gearbox bolt tightness 14 Check axle mounting bolts and pins 15 Torque wheel mounting nuts 500 foot pounds 680 N m torque 16 Check for loose pins or pin retainers 17 Ch...

Страница 53: ...place vapor block inside slip ring See turret installation in parts manual 6 Perform all maintenance required by engine manual 7 Place vapor block inside slilp ring See turret installation in parts ma...

Страница 54: ...gallons 1 5 L each hub 4x4 Rear axle 4 68 gallons housing 17 7 L 44 gallons 1 7 L each hub 4x2 Rear axle 0 gallons housing 44 gallons 1 7 L each hub Transmission 17 5 quarts 16 6 L Engine cooling syst...

Страница 55: ...3 9 IC 200 LUBRICATION CHART...

Страница 56: ...0 or 3 Mo Max 20 Hook Swivel Pin SIL X 21 Hydraulic Oil HO X X 12 Max Check Daily Change 1000 Hours or 12 Mo Max 22 Outrigger Legs MPG X Wipe on Legs 23 Pump Shaft MPG X 2 Zerks 24 Rotation Bearing MP...

Страница 57: ...ontally There are grease fittings on chain sheave shafts both inside and outside the boom Reach in through boom windows with a long tipped oil can and spray chains generous ly and grease sheave fittin...

Страница 58: ...side of the pinion at four places around the bearing Rotate the boom several times and check the coverage of the grease on all of the teeth Also lubricate the pinion bearings at the zerk below the pin...

Страница 59: ...ing wire rope HOIST CABLE INSTALLATION AND INSPECTION The following steps will assure that the wire rope winds smoothly and evenly on the hoist and will yield greater safety and longer cable life 1 Re...

Страница 60: ...e hoist may be turned a little faster until the remainder of the cable is installed 12 Leave about 30 feet 9 m of cable on the ground to install the sheave block See the Op eration Section for instruc...

Страница 61: ...pump goes into the priority valve at port P When no steering is required the entire flow goes through the priority valve and leaves through port EF to the crane valve The crane operating speed is not...

Страница 62: ...3 16...

Страница 63: ...3 17...

Страница 64: ...hould be changed in the reservoir and purged out of the cylinders If excessive particles are found the source should be located and fixed and the oil should be purged Lubricate the new element seal an...

Страница 65: ...ed oils are not availa ble These motor oils are not suitable substitutes when changing hydraulic oil because they lack certain additives that are needed for hydraulic system use C A U T I O N Never ad...

Страница 66: ...der and between turret side plates Ensure that the boom is free of obstructions Ensure that the hook will not hit the ground and foul the hoist line d Find the small hose that connects to the piston s...

Страница 67: ...not to over tighten pipe threads 4 Do not use Teflon tape to seal pipe treads Loctite type anaerobic sealant is preferred Leaks in component parts such as pumps valves and motors that cannot be stoppe...

Страница 68: ...taking pressure readings HOIST CIRCUIT Remove the 3 8 JIC cap from the fitting on the front of the control valve near the hoist control section and install a 3000 PSI 207 bar pressure gauge To obtain...

Страница 69: ...1 9 340 00031 Shim 020 Gresen 0459 001 9 340 00030 Shim 040 Gresen 0458 001 Pressure is changed approximately 100 to 125 PSI 7 to 9 bar for each 010 shim BOOM CYLINDER HOLDING VALVE A holding valve is...

Страница 70: ...relative to the 3rd stage As shown in Illustration 1 13 mm clearance must be held between the 4th stage tip and 3rd stage tip To increase this distance loosen the retraction adjustment and tighten the...

Страница 71: ...3 25 IC 200 3 BOOM CHAIN ADJUSTMENT...

Страница 72: ...nozzle with less than 100 PSI and blow air from the inside of the element Shake dust off of the outside of the element Make sure the gaskets and element fit properly and reas semble being careful not...

Страница 73: ...ts or nuts to 270 300 foot pounds 370 410 Nm Note the inspection torque is less than the installation torques If any nuts or bolts rotate at less than the inspection torque re torque all swing bearing...

Страница 74: ...ot moved use maximum engine speed The machine should not move 9 Do not do this test for longer than 30 seconds 10 Reduce engine speed to an idle 11 Return the park brake lever to the fully ON position...

Страница 75: ...16 24 32 40 54 60 81 1 2 37 50 60 81 92 125 9 16 53 72 88 119 132 179 5 8 74 100 120 163 180 244 3 4 120 163 200 271 296 401 7 8 190 258 302 409 473 641 1 282 382 466 632 714 968 THE FOLLOWING RULES A...

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