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Servicing the Mower Blades

WARNING

For your personal safety, do not handle the sharp mower

blades with bare hands. Careless or improper handling

of blades may result in serious injury.

WARNING

For your personal safety, blade mounting capscrews

must each be installed with a hex washer and spring

washer, then securely tightened. Torque blade mounting

capscrew to 45-55 ft. lbs. (61-75 N.m.)

1. Remove mower from the tractor. See Mower Installation

& Removal.

2. Blades should be sharp and free of nicks and dents. If

not, sharpen blades as described in following steps.

3. To remove blade for sharpening, use a wood block to

hold blade while removing the blade mounting capscrew

(Figure 44).

4. Use a file to sharpen blade to fine edge. Remove all

nicks and dents in blade edge. If blade is severely

damaged, it should be replaced.

N.m.)

Blade Removal.epsf

LOOSEN

Figure 44

5. Balance the blade as shown in Figure 45. Center the

blade’s hole on a nail lubricated with a drop of oil. A

balanced blade will remain level.

Blade Balancing.eps

Workbench

Nail

Figure 45

6. Reinstall each blade with the tabs pointing up toward

deck as shown in Figure 46. Secure with a capscrew (A,

Figure 45), spring washer (B), and spline washer (C).

Be certain the spline washer is aligned with the shaft

splines. Use a wood block (D) to prevent blade rotation

and torque capscrews to 45-55 ft.lbs. (61-75 N.m.).

TIGHTEN

Figure 46

Troubleshooting, Adjustment and Service

Содержание 2691312-00

Страница 1: ...ator s Manual Model No Description 2691312 00 Legacy XL 27HP 2 WD 2691313 00 Legacy XL 27HP 4 WD 2691314 00 Legacy XL 27HP 4 WD 1696105 61 Mower Deck 1695058 54 Mower Deck Copyright 2014 Briggs Stratton Power Products Group LLC Milwaukee WI USA All right reserved ...

Страница 2: ...N o t f o r R e p r o d u c t i o n 2 ...

Страница 3: ...ation 17 Safety Interlock System Tests 17 Mower Deck removal and Installaton 27 Maintenance 29 Troubleshooting Adjustment and Service 37 Specifications 44 The images in this document are representative Your unit may vary from the images displayed LEFT and Right are see from the operator s position ...

Страница 4: ...r handling WARNING Running engine gives off carbon monoxide an odorless colorless poison gas Breathing carbon monoxide can cause headache fatigue dizziness vomiting confusion seizures nausea fainting or death Operate equipment ONLY outdoors Keep exhaust gas from entering a confined area through windows doors ventilation intakes or other openings Important Safety Instructions SAVE THESE INSTRUCTION...

Страница 5: ...bsolutely necessary Always look down and behind before and while traveling in reverse even with the mower blades disengaged Children Tragic accidents can occur with children Do not allow them anywhere near the area of operation Children are often attracted to the unit and mowing activity Never assume that children will remain where you last saw them If there is a risk that children may enter the a...

Страница 6: ... operator use this equipment safely it is equipped with an operator present safety system Do NOT attempt to alter or bypass the system See your dealer immediately if the system does not pass all the safety interlock system tests found in this manual Thrown Objects This unit has spinning mower blades These blades can pick up and throw debris that could seriously injure a bystander Be sure to clean ...

Страница 7: ...weights or counterweights 20 Keep in mind the operator is responsible for accidents occurring to other people or property 21 All drivers should seek and obtain professional and practical instruction 22 Always wear substantial footwear and trousers Never operate when barefoot or wearing sandals 23 Before using always visually check that the blades and blade hardware are present intact and secure Re...

Страница 8: ...dequate braking the type of machine is unsuitable for its task lack of awareness of the ground conditions incorrect hitching and load distribution 1 Mow up and down slopes not across 2 Watch for holes ruts or bumps Uneven terrain could overturn the unit Tall grass can hide obstacles 3 Choose a slow speed so that you will not have to stop or change speeds while on the slope 4 Do not mow on wet gras...

Страница 9: ... hot as spilled gasoline may ignite Do not spread fuel line clamps further than necessary Ensure clamps grip hoses firmly over the filter after installation 12 Do not use gasoline containing METHANOL gasohol containing more than 10 ETHANOL gasoline additives or white gas because engine fuel system damage could result 13 If the fuel tank must be drained it should be drained outdoors 14 Replace faul...

Страница 10: ...heck to make sure the machine GVW Gross Vehicle Weight including attachments restrained payload fuel and operator is not in excess of the maximum weight specified on the ROLL BAR label 2 Make sure there isn t any missing damaged or loose mounting hardware 3 Make sure the ROLL BAR has been correctly and completely installed EVERY 100 HOURS Inspect the ROLL BAR structure and mounting hardware for 1 ...

Страница 11: ... away from deck Do not operate mower unless discharge chute or entire grass catcher is in its proper place 7101665 1725776 Figure 1 Decal Locations Safety and Operation Throttle Speed Part No 1725571 DANGER Slopes Blades Tunnel Cover Part No 1755389 Ignition Switch Part No 1722806 Lift Attachment Part No 1725603 DANGER Do Not Operate W O Deflector Part No 7101665 DANGER Do Not Operate W O Deflecto...

Страница 12: ...N o t f o r R e p r o d u c t i o n 12 Features and Controls Figure 2 2WD 4WD 12V ...

Страница 13: ...to float up and down Float is the recommended position when mowing For a complete explanation on this control see HYDRAULIC SYSTEM FUNCTIONS Cutting Height Adjustment The cutting height adjustment switch controls the mower cutting height This same switch also controls the spout rotator motor when a snowthrower is installed The arrows on the switch correspond to the direction of adjustment UP arrow...

Страница 14: ...res 12V Power Outlet Select Models The power outlet is 12V DC Accessory must be rated at 14 amps or less Mid Rear PTO Selector The mid rear PTO selector lever selects which PTO or combination of PTOs is activated by the PTO switch The selector has three positions from front to back mid PTO active only mid and rear PTO active rear PTO active only Disengage the PTO switch before altering this contro...

Страница 15: ...icator lights shut the engine off immediately and contact your dealer G 4 Wheel Drive Light 4WD Models Only Indicates that 4 wheel drive is engaged H Fuel Separator Full Light Diesel Models Indicates that the fuel separator is full and must be emptied I Fuel Gauge The fuel gauge shows the level of fuel in the fuel tank J Tachometer Displays the engine RPM Normal operating speed is 3400 RPM Do not ...

Страница 16: ... even if one starts slipping a transmission without ACT will lose traction completely if one rear wheel starts slipping This preset torque is just enough to provide additional traction and still allow the wheels to turn at different speeds in a tight turn without damaging the lawn What to Expect from Your ACT Tractor For the most part while using your tractor you will not notice ACT working and yo...

Страница 17: ...ow to stop the unit WARNING If the unit does not pass a safety test do not operate it See an authorized dealer Safety Interlock System Tests This unit is equipped with a Safety Interlock System Do not attempt to bypass or tamper with the switches devices Test 1 Engine should NOT crank if PTO switch is ON OR Brake pedal is NOT fully depressed parking brake OFF Test 2 Engine SHOULD crank and start i...

Страница 18: ...eturn the ground speed control s to neutral and engage the parking brake 2 Disengage the PTO and wait for all moving parts to stop 3 Place the throttle control in the position specified in the engine owner s manual provided in the operator s packet shipped with your tractor Follow any recommended stopping procedures 4 Turn the ignition switch to OFF Remove the key Driving the Tractor 1 Sit in the ...

Страница 19: ... key should be removed to restrict access to the RMO Attachment Operation in Reverse If an operator chooses to operate a PTO driven attachment in reverse the RMO system can be used To use the Reverse Mowing Option RMO turn the RMO key after the PTO is engaged The L E D light will illuminate and the operator can then operate the attachment in reverse Each time the PTO is disengaged the RMO needs to...

Страница 20: ...njury or death from roll over Keep roll bar in the raised position and use seat belt There is no roll over protection when the roll bar is down Lower the rollbar only when necessary and NEVER remove it Do NOT use seat belt when the roll bar is down Raise the roll bar as soon as clearance permits Do NOT jump off if mower tips To lower the roll bar 1 Pull the hair pin clips A Figure 7 out of the ret...

Страница 21: ...o the left A Figure 10 angles the attachment left Moving the lever right B Figure 10 angles the attachment right A B Figure 10 Using Inboard Hydraulics The inboard hydraulics control the tractor s belly attachment lift mower deck and three point hitch lift if equipped The front rear hydraulic selector switch must be in the REAR position Pulling the lever back raises the attachment lift A Figure 9 ...

Страница 22: ...The maximum allowable attachment weight is determined by the gross weight of the attachment A Figure 12 verses the distance from the end of the tractor hitch arm B to the attachment s center of gravity C The further an attachment s center of gravity is from the tractor the more leverage is required to raise it X A B C Figure 12 X Distance from the end of Hitch Arm to Attachment Center of Gravity M...

Страница 23: ...r pin clips L NOTE The adjustable lower lift link M Figure 17 goes on the right side H E I J J K K L Figure 16 Locking The Hitch The 3 point hitch can be locked in the raised position When a rear attachment is locked in the raised position the tractor s on board hydraulic cylinder can be used to lift mid mounted attachments without having to remove the rear attachment For example if a tractor equi...

Страница 24: ...tallation Instructions to properly install connect the attachment to be used If connecting to a stationary attachment set the parking brake during attachment operation 3 Start the tractor engine Allow the engine to warm up for several minutes before engaging the PTO 4 Set engine throttle to FULL 5 Place the PTO selector lever in the rear position A Figure 19 if only a rear attachment is being used...

Страница 25: ...condition resulting in injury START UP AND STOPPING LOADS This PTO can be used with direct drive attachments that have small start up and stopping loads like tillers or mower decks DO NOT use this PTO box with attachments that require a large amount of torque to start for example attachments such as direct drive chipper shredders and large silo blowers cannot be used because their starting and sto...

Страница 26: ...l vapor is also toxic to humans and animals When Storing Fuel Or Equipment With Fuel in Tank Store away from furnaces stoves water heaters or other appliances that have pilot lights or other ignition sources because they can ignite fuel vapors Before you store your unit for the off season read the Maintenance and Storage instructions in the Safety Rules section then perform the following steps Dis...

Страница 27: ...vot gauge wheels 6 Start the engine 7 Fully lower the attachment lift 8 Set the cutting height to its highest setting 9 Stop the engine and wait for all moving parts to stop 54 Mower A Figure 21 10 Unhook the two lift chains B Figure 22 from the tractor lift arms B N Figure 22 Mower Deck Removal Installation 11 61 mowers Remove the two hair pin clips C Figure 23 from the spring assists D then unho...

Страница 28: ...use the 9th link for greater below ground travel when mowing uneven ground 8 61 mowers Attach the two roller pivot springs E Figure 23 to the two spring assists D and insert the hair pin clips C into the spring assists 9 61 mowers Attach the deck stabilizer rod H Figure 24 to the sway bar mount I on the right side of the tractor frame securing with the clevis pin G and hair pin clip F 10 Turn the ...

Страница 29: ...onds or less after moving the blade control to the OFF position Maintenance Maintenance Chart TRACTOR AND MOWER Every 8 Hours or Daily Check safety interlock system Clean debris off tractor and mower deck Clean debris from engine compartment Every 25 Hours or Annually Check tire pressure Check mower blade stopping time Check tractor and mower for loose hardware Every 50 Hours or Annually Clean bat...

Страница 30: ...il cooler radiator or radiator screen with compressed air at regular intervals or if dirty The engine oil cooler A Figure 28 is located on the left hand side of air cooled engines The radiator is located at the rear of the engine compartment on liquid cooled models A D F Figure 28 2 Liquid cooled models also have a removable radiator screen B Figure 29 30 3 To access the removable radiator screen ...

Страница 31: ... plug G locations WARNING Gasoline is highly flammable and must be handled with care Never fill the tank when the engine is still hot from recent operation Do not allow open flame smoking or matches in the area Avoid over filling and wipe up any spills Do not remove fuel filter when engine is hot as spilled gasoline may ignite DO NOT spread hose clamps further than necessary Ensure clamps grip hos...

Страница 32: ...all amount of dirt can damage the transmission Service Interval After first the 50 hours then every 250 hours Oil Type Type F Automatic Transmission Fluid Oil Capacity 2WD 7 3 8 4 qt 7 8L 4WD 7 7 8 8 qt 7 3 8 3L 4WD w 540PTO 9 10 qt 8 5 9 5L Oil Filter Part No 1726194 The transmission fluid and filter should be changed at the intervals listed above or when performing repair work or if fluid has be...

Страница 33: ...ving the drain plugs When filling the axle after a com plete draining it is necessary to fill the lower spindle cavities through their fill holes as well as the main cavity After the initial filling the oil level of all three cavities can be checked at the dip stick A as oil will seep from the main cavity to the lower ones A A Figure 33 Check Mower Deck Gear Box Oil Service Interval Every Fall Spr...

Страница 34: ...s and cable ends with a wire brush and battery terminal cleaner until shiny 5 Reinstall the battery in the battery compartment and secure with the battery clamp 6 Reattach the battery cables positive cable first C 7 Coat the cable ends and battery terminals with petroleum jelly or non conducting grease C A B Figure 36 Battery Charging WARNING Keep open flames and sparks away from the battery the g...

Страница 35: ...es clean before and after lubrication Grease steering linkage foot pedal mower linkage transmission idler assembly pivot rear axle shafts remove wheel hubs front axle where it contacts the frame all drive shaft universal joints mower belt tension bracket pivots Use grease fittings when present Automotive lithium grease is recommended Oil control linkage seat adjustment assembly brake linkage mower...

Страница 36: ... R e p r o d u c t i o n 36 Grease the Deck Belt Idler Pulley Arm Grease Fitting Yearly LG SS Mower Drive Shaft epsf Figure 41 Every 10 Hours Grease the Electric Lift Rod Grease Fitting Yearly Figure 42 Figure 43 ...

Страница 37: ...ing use a wood block to hold blade while removing the blade mounting capscrew Figure 44 4 Use a file to sharpen blade to fine edge Remove all nicks and dents in blade edge If blade is severely damaged it should be replaced N m Blade Removal epsf LOOSEN Figure 44 5 Balance the blade as shown in Figure 45 Center the blade s hole on a nail lubricated with a drop of oil A balanced blade will remain le...

Страница 38: ...cally cut using the lower half of the mower cutting height range the roller brackets should be positioned in the upper set of holes 3 Use the lower set of holes if mowing is usually done in the upper half of the cutting height range or if scalping occurs at lower cutting heights due to uneven terrain B A Figure 47 Gauge Wheel Adjustment 54 Mower Only The mower gauge wheels can be placed in two pos...

Страница 39: ...tance between the outside tips of each blade and the ground If there is more than 1 8 3mm difference between the measurements on each side proceed to step 7 If the difference is 1 8 3mm or less proceed to Front To Back Leveling 7 Loosen the outside nut A Figure 49 then turn the eccentric nut B to raise or lower the left side of the deck Repeat on the right side of the deck When the mower deck is l...

Страница 40: ...belt B 5 Inspect all pulleys for wear or bearing damage 6 Lubricate the idler arm pivot with multi purpose lithium grease and check for free movement 61 A B A Figure 51 7 Install the new drive belt as shown in the diagram in Figure 52 8 Reinstall the belt covers Be sure the alignment notches are centered on the screws 9 Install the mower deck and run under no load for five minutes to break in the ...

Страница 41: ...brake spring locknut to achieve the correct compressed spring length If this does not correct a braking problem see your dealer 3 5 3 75 8 9 9 5cm A Figure 54 Headlight Replacement 1 Open the hood 2 Remove the forward heat shield 3 Remove the light bulb socket A Figure 55 from the bezel B by twisting it counterclockwise and pulling it out 4 Use a rag or gloves to remove and replace the light bulb ...

Страница 42: ... or replace 9 Wiring loose or broken Visually check wiring replace broken or frayed wires Tighten loose connections 10 Solenoid or starter motor faulty See your dealer 11 Safety interlock switch faulty See your dealer 12 Spark plug s faulty fouled or incorrectly gapped Clean and gap or replace See engine manual 13 Water in fuel Drain fuel refill with fresh fuel Replace fuel filter 14 Gas is old or...

Страница 43: ...nd speed too fast Slow down 3 Mower choked with grass Clean out mower deck 4 Cutting height set too low Cut tall grass at maximum cutting height during first pass 5 Discharge chute jamming with cut grass Cut grass with discharge pointing toward previously cut area 6 Engine not up to operating temperature Run engine for several minutes to warm up 7 Starting mower in tall grass Start the mower in a ...

Страница 44: ... Displacement 44 cu in 725 cc Electrical System Alternator 20 Amp Regulated Battery 12 Volt 500 CCA Oil Capacity 2 1 qt 2 0 L Model KAWASAKI Liquid Cooled Displacement 45 50 cu in 745 cc Electrical System Alternator 20 Amp Regulated Battery 12 Volt 500 CCA Oil Capacity 2 1 QT 2 0 L This spark ignition system complies with Canadian ICES 002 ...

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