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Briggs & Stratton Power Products Backup Power System

Owner’s Manual

15

MAINTENANCE

Fault Detection System

The generator may have to run for long periods of time
with no operator present. For that reason, the system is
equipped with sensors that automatically shut down the
generator in the event of potentially damaging conditions,
such as low oil pressure, high oil temperature, over speed,
and other conditions.

A light on the control panel called the Diagnostic LED will
turn on and off in a series of blinks.The blink pattern is
repeated with a brief pause between each series.The
number of blinks in the series indicates the detected fault,
as listed on the control panel and below:

Number of LED Flashes

Fault Description

1

Low battery voltage

2

Low oil pressure

3

Low voltage

4

Engine fail to start

5

Low frequency

6

Engine overspeed

7

Oil temperature high

Reset Fault Detection System

The operator must reset the fault detection system each
time it activates.To do so, place the AUTO/OFF/MANUAL
switch in the OFF position for 30 seconds or more.
Return the backup power system to service after
correcting the problem by placing the
AUTO/OFF/MANUAL switch in the AUTO position.

A description of each fault and suggested remedies are as
follows:

No Blinks - ‘Dead’ Unit

This condition is caused by a completely dead starting
battery.To remedy the problem, remove the 15 Amp fuse
and disconnect the battery from the generator.Take the
battery to a local battery store for analysis. Replace battery
only with a genuine Generac part number 188443.

Replace the battery in the battery compartment after it has
been fully recharged, connecting the NEGATIVE cable last.
Install the 15 Amp fuse. Reset the Fault Detection system
as described above.

Low Battery Voltage

This fault is indicated by one blink.This condition occurs if
the generator cannot start because the starting battery
output power is below that needed to ‘turn-over’ the
engine. Causes for this problem may be a failed battery or a
failed trickle charger circuit.

To remedy the problem, remove the 15 Amp fuse and
disconnect the battery from the generator.Take the battery
to a local battery store for analysis. Replace battery only
with a genuine Generac part number 188443.

Replace the battery in the battery compartment after it has
been fully recharged, connecting the NEGATIVE cable last.
Install the 15 Amp fuse. Reset the Fault Detection system
as described above. Check battery trickle charge output.

Low Oil Pressure

This fault is indicated by two blinks.The unit is equipped
with an oil pressure switch (Figure 5) using normally closed
contacts that are held open by engine oil pressure during
operation. Should oil pressure drop below the 8 psi range,
switch contacts close and the engine is shut down.

To remedy the low oil pressure condition, fix any obvious
oil leak and/or add the recommended oil to the FULL mark
on the dipstick. Reset the Fault Detection system as
described above.

If low oil pressure condition still exists, engine will start,
then shut down after about 10 seconds and diagnostic LED
will flash. In this case, contact an authorized service facility.

Figure 5 — Low Oil Pressure & High Temp. Switches

High

Temperature

Switch

Oil Drain

Fitting

Oil

Pressure

Switch

Содержание 1461-2

Страница 1: ...ision 2 12 04 2001 Visit our Generac website www generac portables com NOT INTENDED FOR USE AS PRIMARY POWER IN PLACE OF UTILITY OR IN LIFE SUPPORT APPLICATIONS OWNER S MANUAL 8000 10000 Watt Backup P...

Страница 2: ...imer 13 MANUAL OPERATION 14 Transfer to Generator Power 14 Transfer Back to Utility Power 14 SPECIFICATIONS 14 Generator 14 Engine 14 MAINTENANCE 15 Fault Detection System 15 Reset Fault Detection Sys...

Страница 3: ...equipment when you are physically or mentally fatigued An adequate unobstructed flow of cooling and ventilating air is critical for generator operation Do Not alter the installation or permit even par...

Страница 4: ...ntact the store at which you purchased your Briggs Stratton Backup Power System your dealer or your utility power provider The BPS Warranty is VOID unless the system is installed by certified electric...

Страница 5: ...5 and minimum propane content of 90 CAUTION This equipment is equipped with an automatic safety gas fuel shut off valve Do Not operate the equipment if the fuel shut off valve is missing or inoperativ...

Страница 6: ...interruption The essential circuits are gathered in a special circuit breaker box referred to as the Essential Circuit sub panel that is connected by conduit to the transfer switch This breaker box i...

Страница 7: ...g This rating is applicable to installations served by a reliable normal utility source This rating is only applicable to variable loads with an average load factor of 80 of the standby rating for a m...

Страница 8: ...s making delivery note all damage on the freight bill and affix his signature under the consignor s memo of loss or damage If loss or damage is noted after delivery separate the damaged materials and...

Страница 9: ...ise to comply with most residential codes Oil Dip Stick Used to check the engine oil level Oil Drain Hose Provided to facilitate oil changing Oil Fill Cap Remove to service the engine with recommended...

Страница 10: ...or the next utility power outage While waiting it maintains battery with trickle charge OFF position turns off running generator takes system out of Automatic mode and resets any detected faults MANUA...

Страница 11: ...away from the unit while pulling the door down and out of the upper door channel The door will come free of the generator enclosure The battery door and the air intake door do not have locks or lift h...

Страница 12: ...ger cannot be used to recharge a battery that is completely discharged Gaseous Fuel System Ensure that all fuel pipe connections are tight secure and without leaks Ensure that all shutoff valves are O...

Страница 13: ...tor Let the system go through its entire automatic operation sequence 5 With the generator output supplying its loads turn ON the main distribution panel circuit breaker that supplies utility power to...

Страница 14: ...ct procedure is followed The exerciser does not need to be re set if the 15 Amp fuse is removed or changed The exerciser will need to be re set if the 12 Volt DC battery is disconnected If you want to...

Страница 15: ...nerac part number 188443 Replace the battery in the battery compartment after it has been fully recharged connecting the NEGATIVE cable last Install the 15 Amp fuse Reset the Fault Detection system as...

Страница 16: ...problem you may need to contact your installer or Generac Technical Services for assistance When the problem is corrected reset the Fault Detection system as described above Engine Overspeed This faul...

Страница 17: ...decrease the insulation resistance of these windings To Clean the Generator CAUTION Never insert any object or tool through the air cooling slots even if the engine is not running Use a damp cloth to...

Страница 18: ...into the engine Figure 7 Changing the Oil and Oil Filter Oil capacity is approximately 1 1 2 quarts 48 ounces or 1 6 liters when changing oil and filter Use only 5W 30 API Service Grade SJ or greater...

Страница 19: ...Stratton parts or their equivalent The use of replacement parts which are not of equivalent quality may damage the engine Clean the foam precleaner every 25 hours and the cartridge every 100 hours of...

Страница 20: ...TY AND WILL ADVERSELY AFFECT SYSTEM OPERATION To assure smooth operation keep governor linkage springs and controls free of debris Valve Lash Valve lash must be checked while engine is cold after ever...

Страница 21: ...6 3 Contact Generac Portable Products service facility Engine will not start or starts and runs rough 1 15 Amp fuse missing or blown 2 Dirty air cleaner 3 Out of fuel 4 Spark plug wire not connected...

Страница 22: ...Briggs Stratton Power Products Backup Power System Owner s Manual 22 UNIT SCHEMATIC DIAGRAM...

Страница 23: ...Briggs Stratton Power Products Backup Power System Owner s Manual 23 UNIT WIRING DIAGRAM PLG...

Страница 24: ...Briggs Stratton Power Products Backup Power System Owner s Manual 24 TRANSFER SWITCH SCHEMATIC DIAGRAM...

Страница 25: ...Briggs Stratton Power Products Backup Power System Owner s Manual 25 TRANSFER SWITCH WIRING DIAGRAM...

Страница 26: ...Briggs Stratton Power Products Backup Power System Owner s Manual 26 UNIT EXPLODED VIEW...

Страница 27: ...41 H185961GS 1 CORNER Alt Air Inlet Left 42 26850GS 3 WASHER Ext M6 1 4 Shakeproof 43 B4300GS 2 BOLT SWAG 1 4 20 44 B4769GS 1 CONTACTOR Starter Item Part Qty Description 45 186375GS 1 CLAMP Hose 46 1...

Страница 28: ...Briggs Stratton Power Products Backup Power System Owner s Manual 28 ENCLOSURE EXPLODED VIEW...

Страница 29: ...Inlet Right 20 H186047GS 1 RAIL Support Upper Engine Side 21 H185969GS 1 DOOR Engine Air Inlet 22 H185964GS 1 CORNER Engine Left Side 23 H187235GS 1 BAFFLE with Insulation 24 74908GS 12 TAPTITE M5 25...

Страница 30: ...Briggs Stratton Power Products Backup Power System Owner s Manual 30 INSULATION SET EXPLODED VIEW...

Страница 31: ...8GS 1 BAFFLE Horizontal Alt Side 8 H187232GS 2 DOOR with Insulation 9 189144GS 1 DECAL Unit 10 H185972GS 1 BASE Mounting 11 186641GS 1 DECAL Operation Instructions 12 186646GS 1 DECAL Warning Engine C...

Страница 32: ...5 B4910GS 1 ASSEMBLY Housing 6 B4911GS 1 CAP 7 B4912GS 1 COVER Blind End 8 B4913GS 1 COVER Top Black 9 B4914GS 2 CAPACITOR 25mF 450V 10 B4915GS 1 BEARING 62052RS C3 11 B4916GS 1 CAPACITOR Diode Varist...

Страница 33: ...RACKET Resistor 10 B4867GS 1 RESISTOR 25W 5 OHM 11 57345GS 2 NEUTRAL 4 Prong 12 186413GS 4 STANDOFF Control Board 13 B4300GS 6 BOLT Swage 1 4 20 Item Part Qty Description 14 87799GS 1 SWITCH Set Exerc...

Страница 34: ...Briggs Stratton Power Products Backup Power System Owner s Manual 34 TRANSFER SWITCH EXPLODEDVIEW...

Страница 35: ...S 4 FLAT WASHER 10 15 B5052GS 1 TERMINAL STRIP 16 22264GS 10 LOCK WASHER 8 17 51715GS 10 NUT M4 18 22097GS 1 LOCK WASHER 1 4 19 49813GS 1 NUT M6 20 B5084GS 1 DECAL UL Type 21 B5083GS 1 DECAL UL Listed...

Страница 36: ...Briggs Stratton Power Products Backup Power System Owner s Manual 36 ENGINE EXPLODED VIEW Briggs Stratton 18 hp Engine Model 354445 0123 E1...

Страница 37: ...Briggs Stratton Power Products Backup Power System Owner s Manual 37...

Страница 38: ...Briggs Stratton Power Products Backup Power System Owner s Manual 38...

Страница 39: ...Briggs Stratton Power Products Backup Power System Owner s Manual 39...

Страница 40: ...Briggs Stratton Power Products Backup Power System Owner s Manual 40...

Страница 41: ...67 691985 Knob Air Cleaner 468 690690 O Ring Seal Oil Pump Screen 479 692537 Screw Oil Pump Screen 503 691532 Strap Starter 505 690238 Nut Governor Control Lever 506 690872 Screw Carburetor Cover 506A...

Страница 42: ...Briggs Stratton Power Products Backup Power System Owner s Manual 42 NOTES...

Страница 43: ...s you should contact a B S Service Representative at 1 414 259 5262 The emission warranty is a defects warranty Defects are judged on normal engine performance The warranty is not related to an in use...

Страница 44: ...TO THE FOLLOWING Cost of normal maintenance adjustments installation and start up Units sold rated or used for Prime Power applications as the Company has defined Prime Power Contact a Generac Portabl...

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