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BALE KING V-MAX

1214

Operator and Parts Manual

Bridgeview Manufacturing Inc.

P.O. Box 4

Gerald, SK

S0A 1B0

(306) 745-2711

www.bridgeviewmanufacturing.com

[email protected]

Содержание BALE KING V-MAX 1214

Страница 1: ...BALE KING V MAX 1214 Operator and Parts Manual Bridgeview Manufacturing Inc P O Box 4 Gerald SK S0A 1B0 306 745 2711 www bridgeviewmanufacturing com bmi sasktel net ...

Страница 2: ...AKE WHEEL ARM SPRING TENSION 12 2 10 SPECIFICATIONS 14 3 0 PARTS DIAGRAMS AND PART NUMBERS 15 3 1 GENERAL ASSEMBLY 15 3 2 GOOSENECK ASSEMBLY 16 3 3 MAIN FRAME ASSEMBLY 17 3 4 SCISSOR ASSEMBLY 18 3 5 SLIDES 19 3 6 REAR END ASSEMBLY 20 3 7 LEFT RIGHT TANDEM WHEEL ASSEMBLY 21 3 8 HUB REPLACEMENT PARTS 21 3 9 RIGHT LEFT ARM ASSEMBLY 22 3 10 RIGHT LEFT LONG ARM 23 3 11 RIGHT LEFT OUTER EXTENSION 24 3 1...

Страница 3: ...L EXTENSION ASSEMBLY PROCEDURE 37 5 5 1 REMOVE WRAP AROUND CASTER EXTENSION 37 5 5 2 INSTALL RAKE ARM EXTENSION 37 5 5 3 REINSTALL WRAP AROUND CASTER EXTENSION 38 5 5 4 INSTALL LIFT ROD EXTENSION 39 5 5 5 INSTALL RAKE WHEEL ARM 39 5 5 6 INSTALL SPRING ASSEMBLY 40 5 5 7 INSTALL RAKE WHEELS 40 5 6 HITCH EXTENSION ASSEMBLY PROCEDURE 42 5 6 1 INSTALL HYDRAULIC HOSE EXTENSIONS 42 5 6 2 REMOVE FRONT HIT...

Страница 4: ...nual covers in detail how to safely and effectively use the rake and these steps should be followed to ensure safety and longevity of your machine The part manual covers all the parts you may need to order in case of accidents or breakdown Included in this manual is the procedures on how to assemble the Bridgeview 14 Wheel Rake and optional 16 Wheel Extension Kit Please read through this manual be...

Страница 5: ...o exceed 20 MPH Slow down for hills curves rough areas and in advance of braking to prevent loss of control and possible injury or death 2 Always turn off the tractor when leaving the operating platform 3 Always read and follow the Highway Transport section before towing the V MAX on the highway 4 Unless operating tractor stand clear of the rake when in operation 5 Do not stand inside the rake whi...

Страница 6: ...ease and ensuring that all moving parts are functioning correctly Your Bale King V MAX is equipped with a number of grease zerks It is important that these locations are lubricated according to the following maintenance schedule Wheel hubs for the tires and rake wheels should be greased every 200 hours of use Knuckles caster pivots wheel arms and any remaining grease zerks should be greased every ...

Страница 7: ...n wheel bolts on a regular basis to ensure that bolts are tightened to 90 ft lbs Warranty does not cover damaged rims and hubs due to loose wheel bolts Tire warranty is covered by the tire manufacturer 2 4 WHEEL EXTENSION KIT The 12 wheel rake can be fitted with an optional 14 wheel extension kit This kit extends the length of the rake arms adding a rake wheel to each side making the rake cover a ...

Страница 8: ...ed to raise and lower the rake wheels 2 6 HIGHWAY TRANSPORT When transporting your V MAX on the highway there are a number of safety precautions that must be taken to ensure safe travel 2 6 1 Safety Chains Make sure that you have attached a safety chain to the hitch through the safety chain hole 2 6 2 Cylinder Safety Locks First is to insert the cylinder safety locks The lift arm cylinders located...

Страница 9: ...ors are brought in near the hitch 2 6 4 Transport Links Ensure that the rear opening is in the narrow position by fully stroking the windrow adjustment cylinder Then bring in the arms by retracting the wing cylinder until the front castors are brought in near the hitch The transport links must then be installed First remove the links from the carrying brackets by removing the pin at each end as sh...

Страница 10: ... slide then insert the small end into the bracket on the arm Retract the wing cylinder until the self locking pin locks in transport position Ensure that both arms are secured and all hairpins are in place Align the road wheels and tighten the brake springs for all casters The caster wheels will whip if the brakes are not sufficiently tight ...

Страница 11: ...der It must be in the narrow position to be able to transport on the highway Widening the rear opening will space the rake wheels further apart creating a wider windrow Pulling the rear opening closer together will also pull the rake wheels closer together and make a tighter swath This allows the operator to adjust the width of the windrow to suit field conditions and accommodate different baler s...

Страница 12: ...is too light the hay will not be properly picked up If the tension in the spring arms needs to be adjusted there are a number of ways to accomplish this The first is by moving the threaded rod adjusters The threaded rod adjusters are located at the rear end of each rake arm and are directly attached to the lift rod cylinder By adjusting the bolts attached to the rod adjusters the tension in all th...

Страница 13: ...ds to that tine should be 2 loosened and removed completely 3 Slide the tine out of the hole in the center disk 4 Slide the tine out of the wind guard tab if necessary 5 Slide the tine out of the hole in the outer ring 6 Insert the replacement tine in the same direction as the other tines on the rake wheel 7 Then insert the bolt back in to the wind guard and tighten the nut ...

Страница 14: ...fications 12 Wheel 12 Wheel Raking Width Front Rear 38 4 8 42 4 8 Transport Width 9 6 12 7 Transport Length 33 6 36 10 Weight 4813 lbs 5605 lbs Tires Tire Size 9 5L15SL 8Ply Tire Pressure 35psi Wheel Bolt Nut Torque Dry 90 ft lbs 9 16 Dry 120 ft lbs ...

Страница 15: ...eneral Assembly Name Part QTY 1 Main Frame See Section 3 3 1 2 Rear End See Section 3 6 1 3 Gooseneck Assembly See Section 3 2 1 4 Scissor Assembly See Section 3 4 1 5 Right Arm Assembly See Section 3 9 1 6 Left Arm Assembly See Section 3 9 1 ...

Страница 16: ...8186 1 7 BOLT 0 5000x0 75 15851 1 8 Transport lock U bolt 16531 2 9 LOCKNUT 0 3750 13802 12 10 BOLT 0 6250x1 75 12379 20 11 SFN 0 6250 11614 10 12 BOLT 0 3750x3 5 21391 8 13 Sidewind Jack 18034 1 14 Jack Pin 11785 1 15 Heavy Washer 0 625 21390 1 16 LOCKNUT 0 6250 10364 1 17 Transport Locking Pin 21246 4 18 Hair Pin 3 32x2 11786 1 19 Transport Lock Inside Tube 213251 4 20 Transport Lock Outside Tub...

Страница 17: ...Center Frame 21366 1 2 Trailing Center Frame 21367 1 3 Hydraulic T 10188 2 4 90 Fitting 12162 2 5 Hydraulic 90 Fitting 10187 4 6 Bulkhead Base 21363 1 7 SFN 0 6250 11614 28 8 BOLT 0 3750x1 25 10253 6 9 SFN 0 3750 10271 6 10 BOLT 0 6250x1 75 12379 10 ...

Страница 18: ...Linkage Pin 21296 2 6 Roll Pin 15872 4 7 Washer 21384 4 8 Width Adj Linkage 21361 2 9 20in Stroke Cyl See Section 3 18 1 10 30in Stroke Cyl See Section 3 19 1 11 Roll Pin 0 2500x2 15872 4 12 Rear Slider ASM See Section 3 5 1 13 Mid Slider ASM See Section 3 5 1 14 1 x 5 Welded Pin 18127 1 15 Cotter Pin 0 2500x2 10580 1 16 Front Slider ASM See Section 3 5 1 ...

Страница 19: ...sor Arm Pin 18188 6 5 BOLT 0 7500x5 17826 16 6 NUT 0 7500 10283 16 7 Roll Pin 0 2500x2 15872 6 8 Lock Washer 0 7500 13795 16 9 Ram Cylinder Pin 16185 2 10 Base Cylinder Pin 16184 1 3 5 1 Slide Side Name Part Qty 1 Slide Side Plate 18181 1 2 Plastic Slide 18011 1 3 0 2500 Elevator Bolt 17970 4 4 NLN 0 2500 11664 4 ...

Страница 20: ...ion 21349 1 3 Hydraulic Hose Clamp 18131 4 4 Rake Arm Pivot Pin 21302 2 5 0 7500x5x5 U bolt 16091 2 6 SFN 0 7500 10283 4 7 BOLT 0 6250x1 75 12379 16 8 SFN 0 6250 11614 24 9 NLN 0 3750 10271 4 10 BOLT 0 3750x3 13770 2 11 LOCKNUT 0 3750 10806 2 12 1214 Wheel and Hub ASM See Section 3 7 2 ...

Страница 21: ... 16307 5 3 Hub Assembly See Section 3 8 1 4 5 Bolt Rim 18425 1 5 Tire 9 5L 15 18835 1 3 8 Hub Replacement Parts Name Part QTY 1 Dust Cap 16308 1 2 Castle Nut 16358 1 3 Cotter Pin 11669 1 4 Outer Bearing 16305 1 5 Outer Cup 16304 1 6 Hub 16724 1 7 Inner Cup 10083 1 8 Inner Bearing 10082 1 9 Oil Seal 16306 1 ...

Страница 22: ...5 16 Welded Pin 18094 2 7 2 1 8 Welded Pin 18168 1 8 Hydraulic Hose Clamp 1 9 Cotter Pin 0 2500x2 10580 1 10 Caster Wheel U bolt 16091 2 11 SFN 0 7500 10283 4 12 NLN 0 3750 10271 1 13 Outter Extension See Section 3 9 1 14 Right Rake Wheel See Section 3 9 7 15 Right Caster ASM See Section 3 9 1 16 Right Arm Long See Section 3 9 1 17 Roll Pin 0 2500x2 15872 2 18 Spring 16093 2 19 Washer 0 5000 11668...

Страница 23: ...rm Adj Left 21359 1 3 Square Retainer With Hook 21389 1 4 Cylinder Lock 21373 1 5 Filler Plate 18193 1 6 0 75 x 3 75 Pin 22019 2 7 Cylinder 21213 1 8 Bushing 16099 8 9 Primary Rake Arm Rod 213541 1 10 SFN 0 6250 11614 6 11 Secondary Lift Rod 21357 1 12 Cotter Pin 0 2500x2 10580 2 13 Bolts 0 3750x1 25 10253 1 14 SFN 0 3750 10271 1 ...

Страница 24: ...e 16137 1 3 Castor Damper 16183 1 4 Spring 16093 1 5 Nut 0 5000 14393 2 6 HBOLT 0 6250x1 75 12379 12 7 Rake Arm Extension RH 18100 1 7 b Rake Arm Extension LH 18099 1 8 SFN 0 6250 11614 6 9 Lift Rod Extension 18108 1 10 Bushing 16099 1 11 BOLT 0 5000x2 25 11820 1 12 Right Caster ASM See Section 3 12 1 13 Flat Washer 0 500 11668 1 ...

Страница 25: ...ssembly See Section 3 10 1 2 Caster Fork 170931 1 3 Spindle Spacer 1 18178 1 4 Brake Disk 2 Inch 17330 1 5 Spindle Spacer 2 18179 1 6 Caster Axle 1620 18187 1 7 Caster Tear Trop 18105 1 8 Caster Pivot Bushing 5 5in 21150 1 9 Tire 9 5Lx15 18835 1 10 5 Bolt Rim 18425 1 11 Castle Nut 16299 1 12 Cotter Pin 10580 1 13 Wheel Nut 16356 5 14 BOLT 0 3750x1 7500 16040 2 15 NLN 0 3750 10271 2 ...

Страница 26: ... Rake Wheel Hub 16413 1 6 Oil Seal 16083 1 7 Cone Bearing 16082 2 8 Cone Bearing Cup 16081 2 9 Castle Nut 16087 1 10 Cotter Pins 16089 1 11 Dust Cap 16084 1 12 Washer 16088 1 13 Lug Nut 16085 4 14 Reel Arm Pivot Bushing 16096 4 15 Roll Pin 0 2500x1 2500 16021 1 16 BOLT 0 5000x1 5000 14461 1 17 STLN 0 5000 14393 1 18 Roll Pin 0 2500x2 15872 1 19 Rake Arm Washer 16650 1 20 BOLT 0 5000x1 10824 2 ...

Страница 27: ... Guide Pivot 16101 1 4 STFN 0 6250 11614 2 5 Large Rake Spring 16095 1 6 Roll Pin 0 1875x1 10302 2 7 Washer 0 6250 16652 2 8 Spring Clevis 17397 1 3 16 Rake Wheel Name Part Qty 1 Reel Center Disk 17863 1 2 Reel Wind Guard 17864 1 3 Tine 16092 40 4 Outer Ring 17863 1 5 STFN 0 3750 17844 40 6 Carriage Bolt 0 3750x1 15718 40 ...

Страница 28: ...e Cylinder 17442 Cylinder Rod 17614 Cylinder Seal Kit 17613 3 18 Cylinder 20in Complete Cylinder 17328 Cylinder Rod N A Cylinder Seal Kit 16396 3 19 Cylinder 30in Complete Cylinder 16301 Cylinder Rod N A Cylinder Seal Kit 16396 ...

Страница 29: ...ake 12 Wheel 4 1 1 Main Body Parts 1 Front hitch 1 Rear Frame 1 Front Hitch Beam 1 Rear Hitch Beam 1 Hitch Attachment Frame 2 Transport Link 4 Transport Link Mount 1 Transport Lock Brkt 1 Slide Plate 30 Cyl Base Mount 2 Slide Plate Cylinder Mount 3 Slide Plate Flat 6 Slide Side Plate Assembly 2 Rear Opening Pivot 2 Front Scissor Link 2 Rear Scissor Link 6 Arm Slide Pin 2 Cylinder Base Pin 2 Cylind...

Страница 30: ... 12 Stover Nut 34 5 8 Serrated Flange Nut 1 5 8 Lock nut 1 5 8 Heavy Washer 24 5 8 Nut 12 Serrated Flange Nut 4 1 2 Hydraulics Parts 1 Hose Kit 1 Hose Adapter Kit 1 Hose Holder Spring 1 Large Hose Clamp 6 Small Hose Clamp 1 30 Cylinder 1 20 Cylinder 2 8 Cylinder Hardware 1 x Bolt 6 3 8 Lock Nut 4 1 3 Rake Arms Parts 1 Left Knuckle 1 Right Knuckle 1 Left Front caster support 1 Right Front caster su...

Страница 31: ...nder Safety Lock 1 Height Adjustment Rod Right 1 Height Adjustment Rod Left 2 Rod Clip Hardware 14 Plastic Bushings 2 x 3 Square Retainer 4 Cylinder Pins 2 3 8 x 1 Bolt 2 3 8 x 1 Bolt 4 3 8 Serrated Flange Nut 4 1 5 Front Casters Parts 2 Caster 2 Caster Axle 2 Brake Disk 2 Bottom Brake Pad incl bolt 2 Top Brake Pad 2 Caster Teardrop 2 Caster Spindle Spacer Small 2 Caster Spindle Spacer Large 2 Cas...

Страница 32: ... x 2 Spring with washer 10 Fine Thread Tapered Wheel Nuts 6 Grease Zerk 4 3 8 x 1 Bolt 4 1 6 Rake Wheels Parts 12 Spring Assembly 6 Rake Wheel Left 6 Rake Wheel Right 6 Rake Wheel Arm Left 6 Rake Wheel Arm Right Hardware 12 Rake Wheel Arm Washer 12 x 2 Roll Pin 12 x 1 Stover Locking Nut 48 Fine Thread Wheel Nuts 16 x 1 Roll Pin ...

Страница 33: ... Slide 2 Rake Wheel Arm Washer 1 ID 2 1 4 x 2 Roll Pin Attaching Rake Wheel Arms 2 1 2 x 1 with Stover Locking Nut Mounting Spring Assembly 2 1 4 x 1 Roll Pin Attaching Spring Assembly 8 1 2 Tapered Wheel Nuts 2 1 4 Grease Zerk Wheel Arm Hinge 4 2 2 Hitch Extension Kit Parts List 6 40 Hydraulic Hose Extensions 1 Hitch Extension Hardware List 10 5 8 x 1 Bolts w Serrated Flange Nuts Hitch Extension ...

Страница 34: ... 7 Square U Bolts w Serrated Flange Nuts Caster Mount 2 Caster Assembly Hardware 2 1 Castle Nut with x 2 Cotter Pins Caster Axle 4 3 8 x 1 with Nylon Locking Nuts Caster Axle Tear Drops 2 321 x 888 ID Spring with Washer Brake Spring 2 1 2 Stover Locking Nut Brake Disk 2 1 4 Grease Zerk Caster Hinge 2 3 8 x 2 Roll Pins Caster Pivot ...

Страница 35: ...tions must be taken to ensure safe assembly of the Bale King VMAX Extension Kit Wear proper safety equipment when assembling the rake Steel toe boots and safety glasses are required Earplugs are recommended when tightening bolts Gloves are recommended when handling materials Ensure that all parts of the rake are safely supported before working around or beneath it Always have help when lifting hea...

Страница 36: ...e consult this guide for correct fastener information Also ensure that all fasteners are securely tightened Serrated flange nuts must be installed tightly with an impact wrench The flanged nut must be tight against the steel in order for the nut to correctly bind 5 4 1 Torque Settings All of the bolts should be tightened to their correct torque settings as follows 1 2 Dry 90 ft lb 9 16 Dry 120 ft ...

Страница 37: ...towards the tractor hitch 5 5 1 Remove Wrap around Caster Extension First the wrap around caster extension must be removed To do this support the rake arm near the front rake wheel to take the weight off of the flanged connection Remove the 6 bolts 5 8 x 1 and flange nuts and save for later use 5 5 2 Install Rake Arm Extension Next install the rake arm extension The rake arm extension is bolted to...

Страница 38: ...ure that the left arm extension is on the left side of the machine and vice versa 5 5 3 Reinstall Wrap around Caster Extension The wrap around caster extension can now be remounted on the end of the rake arm extension in the same orientation as before Reuse the six 5 8 x 1 bolts and serrated nuts that were removed previously Rake arm extension ...

Страница 39: ...g a 1 2 x 2 bolt and Stover lock nuts 5 5 5 Install Rake Wheel Arm There is one mounting arm for each side of the rake The wheel arm is installed through the pivot on the bottom of the rake arm extension with the hub towards the rear of the rake and the spring mount facing upwards as shown The arm is slid through the bushings and secured on the outside of the rake with a 1 inside diameter washer a...

Страница 40: ...a 1 2 x 1 bolt and Stover lock nut Insert a 1 4 x 1 roll pin to secure the yoke shaft 5 5 7 Install Rake Wheels The rake wheels are installed onto the hubs of the rake wheel arms There is one wheel for each side of the rake Ensure that the tines point in the same direction as the other wheels on the same side with the wind guard facing inward Insert yoke shaft first Bolt connectio n Roll pin Wind ...

Страница 41: ...DGE OF THE NUTS FACES OUT This means that the flat edge of the nut is tightened against the rake wheel Torque nuts to 90 ft lb Finally the grease zerk should be installed in the rake wheel arm pivot as shown Repeat all previous steps on the opposite side Insert grease zerk here Taper facing out ...

Страница 42: ...ar of the machine First remove the cover plate 6 bolts to access the hydraulic connections Remove each individual hose and install a 40 hose extension on each hose making sure that they are reconnected to the same port that they came off of Bolt cover plate back on once all six hoses have been extended 5 6 2 Remove Front Hitch Next the front hitch must be removed Before doing this ensure that both...

Страница 43: ... Once the hitch is removed the hydraulic hose should be run through the top pipe of the hitch extension then the hitch extension should be bolted to the flange on the hitch of the machine using 10 bolts 5 8 x1 and serrated flange nuts Remove hose clamp Remove bolts from flange connection Feed hose out through this hole Run hoses through here ...

Страница 44: ... the hose clamp and run the hoses down along the hitch as before 5 6 5 Move Transport Lock Bracket Finally the transport lock bracket needs to be moved The correct position is 16 from the front flange to the center of the U bolt on the bottom of the hitch extension First remove it from its current location on the hitch by removing the U bolts then reinstall as shown Transport lock bracket 16 ...

Страница 45: ...o install the wheel first remove the castle nut and cotter pin on the end of the axle Next remove the two 3 8 bolts holding on the teardrops so that the axle can drop out of the forks Once the axle is removed install the wheel onto the hub Be careful not to lose or mix up either of the spacers on the axle the longer spacer is on the stud side which faces the welded on teardrop Ensure that the valv...

Страница 46: ... the tapered holes of the wheel flat edge facing outwards Torque wheel nuts to 90 ft lb 5 7 2 Reinstall Axle Next reinstall the axle to the caster forks according to which side it is mounted When the caster forks are facing towards the back the wheel nuts should be on the outside as shown Bolts facing outward Forks facing rear end ...

Страница 47: ...castle nut and secure with the cotter pin 5 7 3 Install Flanged Caster Mount Once the wheel is reinstalled on the axle the entire caster assembly should be bolted to the rake arm The caster flange should mount between the tabs on the rake arm and secured using two 3 4 U bolts and serrated flange nuts Repeat on opposite side Assembly is now complete Mounting tabs ...

Страница 48: ...48 Bridgeview Manufacturing Inc P O Box 4 Gerald SK S0A 1B0 306 745 2711 www bridgeviewmanufacturing com bmi sasktel net ...

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