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Alarms

10.1

Malfunctions and remedies

In the event of malfunctions immediately deactivate the cleaner and secure it
against inadvertent reactivation. Malfunctions may only be remedied by qualified
staff, who must observe the safety instructions.

Alarms

Malfunctions and remedies

430BAL011762EN_2

28.05.2018

Содержание Andantex Cyclone

Страница 1: ...Breconcherry Cleaning Technology Orbital cleaner Cyclone Twister Typhoon Tempest Tornado Tornado 4 Operating instruction Translation from the original language 430BAL011762EN_2...

Страница 2: ...nt may not in whole or in part be copied reproduced translated or reduced to an electronic medium of machine readable form without the express permission of Breconcherry LEGAL NOTICE _ We kindly reque...

Страница 3: ...nage 12 2 8 Residual dangers 13 2 9 Danger zones 13 3 Description 15 3 1 Design 15 3 2 Functional description 16 4 Transport and storage 17 4 1 Storage conditions 17 4 2 Transport 17 4 2 1 Scope of su...

Страница 4: ...0 9 4 6 Installation of the bevel gear in the upper body 50 9 4 7 Installation of the retaining ring in the upper body 51 9 4 8 Installation of the shaft bushings in the lower body 52 9 4 9 Assembling...

Страница 5: ...the entire life cycle of the product When the location is changed or the product is sold make sure you also provide the Operating Instructions 1 1 2 Notes on the Illustrations The illustrations in the...

Страница 6: ...t or in the vicinity of the component The arrow identifies a precautionary measure you have to take to avoid the hazard Carry out the following steps Start of a set of instructions 1 First step in a s...

Страница 7: ...assessment and risk reduction Other applied standards and technical specifications Remarks We declare that the incomplete machine identified here complies with the Essential Health and Safety Require...

Страница 8: ...s Therefore avoid improper operating conditions Operating the cleaner is not permitted if Persons or objects are in the danger zone Safety devices are not working or were removed Malfunctions have bee...

Страница 9: ...regular checks This way you can ensure that these measures are actually observed 2 3 Subsequent changes You should never make any technical modifications to the cleaner Otherwise you will have to unde...

Страница 10: ...ur of the staff For environmental protection the following principles apply Substances harmful to the environment must not be discharged into the ground or the sewage system Always observe the pertine...

Страница 11: ...skilled worker who can work on the cleaner independently Sufficient instruction to work on the cleaner under the supervision and direction of a qualified specialist Each member of staff must meet the...

Страница 12: ...nical equipment Electrical equipment Pneumatic system Authorization with regard to safety engineering standards to carry out the following tasks Setting devices into operation Earthing of devices Mark...

Страница 13: ...ury Danger presented by moving or sharp edged parts The operator must exercise caution and prudence For all work Wear suitable work clothing Never operate the machine if the cover panels are not corre...

Страница 14: ...ure that the cleaner is not in contact with other parts and that rotation cannot be obstructed Do not allow the maximum cleaning pressure and the maximum cleaning temperature to be exceeded Vessels ta...

Страница 15: ...ption 3 1 Design Fig 4 Sample orbital cleaner Design No Designation 1 Upper body 2 Lower body 3 Nozzle carrier 4 Nozzle 5 Self cleaning nozzle 6 Nozzle sleeve Description Design 430BAL011762EN_2 28 05...

Страница 16: ...owing diagram Fig 5 Hygienic design No ball bearings Slim compact construction Intensive cleaning through directed streams Long service life Maintenance friendly Drive happens through the cleaning med...

Страница 17: ...fully functional load lifting devices and lifting accessories which are suitable for the intended purpose Observe the maximum load bearing capacities Under no circumstances should anyone stand under a...

Страница 18: ...m CPTFE 1 BSP Part number 4660 4969 117 Serial number 1438612 0010 001 The serial number is composed of Order confirmation number item number serial number 5 2 Cyclone Technical specifications Cyclone...

Страница 19: ...inless steel C PTFE PTFE Standard connection Inner threads 1 BSP NPT 1 PinFix 1 BSPT 1 NPS Working temperature max 95 C 203 F Ambient temperature max 140 C 284 F max 30 min Operational system pressure...

Страница 20: ...4 10 bar 58 145 psi Tank opening min 220 mm 8 66 inch Nozzle specifications 360 spray pattern Two nozzles with 11 mm bore 5 7 Tornado 4 Technical specifications Tornado 4 Term Description Standard ma...

Страница 21: ...E 40 260 C 40 500 F C PTFE 40 260 C 40 500 F Caustics up to 3 up to 80 C 176 F Caustics up to 5 up to 40 C 104 F Caustics up to 5 up to 80 C 176 F Caustics at more than 5 Inorganic acids up to 3 up to...

Страница 22: ...for the torque wrench Nozzle 4 Cyclone Blade 5 5 mm Twister SW12 Typhoon Low Profile Blade 8 mm Typhoon SW14 Tempest SW17 Tornado SW19 Tornado 4 SW21 Special tool Bevel gear 12 Cyclone Twister Typhoo...

Страница 23: ...5 10 Weights Size Weight kg Cyclone 2 0 Twister 2 0 Typhoon Low Profile 2 8 Typhoon 2 8 Tempest 3 9 Tornado 3 1 Tornado 4 4 6 Technical data Weights 430BAL011762EN_2 28 05 2018 23...

Страница 24: ...ore installing the cleaner Switch off the power circuit and protect it from unauthorized switch on Protect the supply pump for CIP medium against unauthorized switch on Shut off the cleaning medium su...

Страница 25: ...inside the cleaner or jamming of the mechanism Screw the cylindrical upper body 2 to the pipe 1 Carry out the following steps 1 Hold the cylindrical upper body 2 and carefully screw it onto the pipe 1...

Страница 26: ...oing so will cause damage to the gears inside the cleaner or jamming of the mechanism Use the cylindrical upper body as contact point for the tool Carry out the following steps 1 Use a strap wrench ad...

Страница 27: ...Fig 11 Done Assembly and installation 430BAL011762EN_2 28 05 2018 27...

Страница 28: ...Make sure that all connections are functioning properly When the cleaner is switched on the danger zones must be free Remove any liquids that have escaped without leaving residues 7 2 Commissioning Pr...

Страница 29: ...ces are working correctly 8 2 Operating Conditions The cleaner is driven by the cleaning liquid flowing through it at a suitable pressure and flow rate It is essential that the cleaner is supplied wit...

Страница 30: ...5 8 l min 65 72 78 84 88 93 97 USgpm 17 2 19 0 20 6 22 2 23 2 24 6 25 6 Required pressure bar 4 0 5 0 6 0 7 0 8 0 9 0 10 0 psi 58 0 72 5 87 0 101 5 116 0 130 5 145 0 Typhoon Operating flow rate and p...

Страница 31: ...0 9 0 10 0 psi 58 0 72 5 87 0 101 5 116 0 130 5 145 0 Operating flow rate and pressure requirements for cleaner Tempest 8 mm nozzles Required flow rate Throughp ut m3 h 13 5 15 8 18 0 19 5 21 0 22 2...

Страница 32: ...ements for cleaner Tornado 4 10 mm nozzles Required flow rate Throughp ut m3 h 20 7 25 4 29 5 33 1 l min 345 0 424 0 492 0 551 0 USgpm 91 1 112 0 130 0 145 6 Required pressure bar 4 0 6 0 8 0 10 0 psi...

Страница 33: ...ornado 4 12 mm nozzles Required pressure bar 4 0 6 0 8 0 10 0 psi 58 0 87 0 116 0 145 0 Hint The cleaner may only be operated at a maximum pressure of 10 bar 145 psi Higher pressures can destroy the c...

Страница 34: ...ccessories which are suitable for the intended purpose Before setting the unit back into operation refit all safety devices as originally provided in the factory Then check that all safety devices are...

Страница 35: ...urs of operation Maintenance 500 hours of operation 9 3 Disassembly 9 3 1 Remove the lower body Prerequisite The cleaner must be removed cooled and completely emptied Unscrew the nozzle support Perfor...

Страница 36: ...ed Loosen the nozzle support 3 with a mallet Cyclone Place the lower body 2 into a vice as pictured Loosen the nozzle support 3 with a large adjustable wrench Twister Place the lower body 2 into a vic...

Страница 37: ...ntly required for maintenance Unscrew all nozzles 4 5 counter clockwise with a suitable wrench If required also remove all nozzle inserts 7 Fig 15 The nozzle support is unscrewed Remove the nozzle sup...

Страница 38: ...up on the cleaner may make the bevel gear difficult to remove In such a case perform the following steps Place the bevel gear into a vice as pictured and loosen from the cleaner with a mallet Fig 18...

Страница 39: ...d thrust washer 28 No tools are required for this Remove the feather key 29 from the shaft if it is damaged Fig 21 The retaining plate and shaft are removed Loosen the set screw Perform the following...

Страница 40: ...a large adjustable spanner unscrew the upper body 1 clockwise until the upper body separates from the lower body Fig 23 The upper and lower body are separated 9 3 3 Removal of the shaft bearing Carry...

Страница 41: ...body Carry out the following steps 1 Carefully pry open and remove the circlip 30 with a small screwdriver Fig 26 2 Clamp the designated spanner flats of the upper body with a soft padded vice 3 Using...

Страница 42: ...ody No tool is required for this it should easily lift out The small bushing 14 remains in the drive wheel Fig 29 6 Remove the remains of the drive bushing 14 from the drive wheel Fig 30 7 Take the pl...

Страница 43: ...from the upper inlet downwards Fig 33 The individual parts are removed from the upper body 9 3 5 Disassembly of the planetary gear Carry out the following steps 1 Use the pin punch driver SP2 to remo...

Страница 44: ...the spring lock washer 36 Fig 35 3 Pull out the spindles 15 Fig 36 4 Remove the planet gears 32 33 from the carrier 16 and the bushes 34 from the planetary gears Maintenance Disassembly 430BAL011762EN...

Страница 45: ...cleaner components When mounting the components of the cleaner install according to the torques given in the table Torque Pos Nr Term Nm 3 Nozzle support Cyclone M8 20 Twister M8 20 Typhoon Low Profi...

Страница 46: ...5 3 5 9 4 2 Installing the drive shaft assembly Carry out the following steps 1 Place bushing 21 on slotted end of drive shaft assembly with a gap The flange end first Fig 39 2 Insert the drive shaft...

Страница 47: ...he carrier unit so that the spindles and planetary gears are aligned correctly before installing the retaining ring Carry out the following steps 1 Insert the planetary gear bushings 34 into the plane...

Страница 48: ...the carrier unit Fig 44 The planetary gear is assembled 9 4 4 Planetary gear installation Carry out the following steps 1 Slide the planetary gear over the end of the drive shaft and replace it in th...

Страница 49: ...irmly into the hole in the centre of the round drive wheel 13 Fig 46 3 Slide the drive wheel 13 over the drive shaft into the upper body onto the planetary gear The gear bushing 14 should slide over t...

Страница 50: ...tool is required for this step Make sure that the slide bearing is seated flat against the bevel gear Fig 48 The slide bearing is installed 9 4 6 Installation of the bevel gear in the upper body Carry...

Страница 51: ...he body until hand tight Typhoon Tempest Tornado Tornado 4 Cyclone Twister The bevel gear is installed in the upper body 9 4 7 Installation of the retaining ring in the upper body Carry out the follow...

Страница 52: ...e lower housing and press in with the special tool SP6 until it stops Fig 51 2 Insert bushing 22 with flange end upwards into the same hole No tool is required for this step The shaft bushings is inst...

Страница 53: ...ding from the bevel gear in the upper body into the corresponding threaded hole in the lower body 2 Carefully tighten by hand in a counter clockwise direction Fig 54 3 Clamp the lower case in a vice w...

Страница 54: ...on the spindle shaft Mounting the shaft and retaining plate Carry out the following steps 1 Insert the output shaft 8 into the hole with the bushing Make sure the smooth end is inserted first and the...

Страница 55: ...1 Page 45 Fig 59 The shaft and retaining plate are mounted Installing the bevel gear and retaining ring Carry out the following steps 1 Insert the cotter pin driver SP1 in through the opening in the...

Страница 56: ...into the lower body 2 Fig 62 The bevel gear and retaining ring are installed Installing the fit lock washers Carry out the following steps 1 The fix lock washers 37 must be installed as a pair To do...

Страница 57: ...ry out the following steps 1 The self cleaning nozzles 5 of the orbital cleaners Twister Typhoon Tempest Tornado and Tornado 4 are mounted in the same way Slide the nozzle sleeve 6 onto the nozzle The...

Страница 58: ...22 Fig 67 4 Screw the self cleaning nozzle 5 loosely onto the nozzle holder by hand 5 Check that the nozzle 4 5 have been correctly installed Fig 68 6 Reinstall the nozzle carrier 3 To do this let the...

Страница 59: ...ck the output shaft with a cotter pin driver Then as shown tighten the nozzle carrier with the aid of the torque wrench to the defined torque For proper torque see Section 9 4 1 Page 45 Fig 70 Fig 71...

Страница 60: ...e wrench flats B see Torque Section 9 4 1 Page 45 Does not apply for Cyclone Fig 73 The nozzle carrier is installed The cleaner is assembled again 9 4 11 Check the assembly Check the orientation of th...

Страница 61: ...ance is detected the planetary gears are likely to have been misaligned during assembly Do not use the cleaner until it has been dismantled and reinstalled with properly aligned wheels 2 Now test the...

Страница 62: ...f malfunctions immediately deactivate the cleaner and secure it against inadvertent reactivation Malfunctions may only be remedied by qualified staff who must observe the safety instructions Alarms Ma...

Страница 63: ...al notes Dispose of the cleaner in an environmentally friendly manner Observe the statutory waste disposal regulations applicable at the place of installation Separate the different materials and disp...

Страница 64: ...rafluoroethylene DN DIN nominal width DIN German standard issued by DIN Deutsches Institut f r Normung e V German Institute for Standardization EN European Standard F Unit of measurement of temperatur...

Страница 65: ...data expressed in bar psi is assumed to be gauge pressure barg psig unless explicitly specified otherwise SW Indicates the size of spanners width across flats Inch Unit of measurement of length in the...

Страница 66: ...Breconcherry Ltd Westfalia House Old Wolverton Road Milton Keynes MK12 5PY United Kingdom Tel 44 0 1531 632476 Fax 44 0 1531 633839 info breconcherry com http www breconcherry com...

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