Braun Corporation UVL Series NUVL604XA Скачать руководство пользователя страница 8 | Manualshive

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Page 6

103

102
103

103

103

103

103

103

103

103

103

103

103

102

243R

103

103

103

103

103

103

102

103

103

103

102

102

102

220

CHA

6C5

220

CHA

6C5

100 VHA

6C5

220 35A

5Q6

321

321

321

V104

V104

V104

C105

V104

V104

102

102

V104

V104

V104

V104

102

102

V104

106 E

330

SOMC1601

8.00M

8.00M

MP916

0.010

Ω

.5% R

6H23EM

6H23EM

D7

D8

D5

D6

D3

D4

D2

D1

C20

U8

C4

R15

R14

R8

L_DN

B_UP

L_OUT

L_UP

B_DN

L_IN

C3

C2

R4

R2

R1

R6

R7

SW1

SW2

50# CAL

O_BAR

GROUND L

V

L

R9

R10

C1
1

C10

R42

C1

R32

C21

U3

U2

ZD3

R27

R29

R31

cycle

diag

U5

CLOSECLOSE

OPEN

D10

D11

U17

U7

R37

R36

C5

C15

R33

R11

C22

D13

U18

C9

C8

C14

U12

B LIGHT

A

Magnetic

Remote

U21

HAND-1

HAND-2

INLK-1

D/S

U/D

J1

J2

R28

D26

D25

D24

D23

R26

R16

R1

U15

C6

U14

C7

R13

R20

R19

R18

U16

R39

R5

K

J

I

H

G

L

A

B

C

D

Lift Devices

4 3 2 1

Door

Operator

RL1

1

RL10

IN L

H

MA
T

C16

220

35A

5Q6

U20

R25

C12

D12

VR3

FS1

U19

RL9

R34

C13

FS2

FS8

VR1

VR2

LIGHT

ALARM

PUMP

VA
LV
E

L_IN

L_OUT

B_UP

B_DN

R40

FS7

D9

FS10

FS9

FS5

FS4

FS3

FS6

U9

R3

D19

D18

D21

D20

D16

D17

D15

D14

RL1

RL2

RL3

RL4

NUVL

CONTROLLER REV

-3.1-1

The Braun Corporation

PWR-IN

1802

1002

R43

R41

U22

102

R38

FS1

1

OH

IN

GND

12V

-B

LIGHT

ALARM

CONTRAST

OBAR S 1

W

LCD Display

All basic functions (UP,
DOWN, STOW and
DOOR) should show a
value of 1 when activated
via a controlled input
(Hand-held Pendant,
Magnetic, Remote Entry
or 3rd Station Controls).

Moving Out
Of Cassette

Moving Up

From Stow

At Floor

Level

Moving Down

From Stow

Ground

Level

Ground Level

OB Out

✔

STLV SW

1

1

LOUT SW

1

FOUT SW

1

1

1

1

1

FLV

SW

1

OBAR SW

1

1

1 1

1

1

*GND LVL

1

1

MAT

SW

= 1 when mat is activated.

IBAR SW

= 1 when inner roll stop is activated.

DO

SW

= 1 when door is full open or pin 3 and pin 4 are jumpered.

✘

SBELT SW

= 1 when seat (handrail) belt is latched.

STOW

DOWN

UP

DOOR

LCD Diagnostic Codes

To change the LCD display from cycle count to diagnostic
mode, press the “diag” button on the control board (see
illustration at right). When

fi

nished, press button again to

return to cycle count mode. When all of the harnesses
are correctly connected to the control board, the values
shown in the chart below will display when the correspond-
ing action is taken. “1” will appear to the right of the switch
or sensor name on the LCD module when activated as
shown. If any other value appears on the LCD screen
during the speci

fi

c diagnostic procedure, verify that the

correct harness is properly connected to both the control
board and the associated lift harness. Repeat the harness
diagnostic procedure. If an incorrect value is still present
after checking the harness and connections, contact The
Braun Corporation Product Support Department.

Hand-held Pendant

Stowed

diag Button

* (NUVL855RM24 only)

✓

(

BEL ST SW for NUVL855RM24)

✗

(

HRBELT SW for NUVL855RM24)

V104

102

102

102

D7

D8

D5

D6

D3

D4

D

2

R31

cycle

C6

C

OBAR S 1

W

NUVL Control Board

«
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Содержание UVL Series NUVL604XA

Страница 1: ...M CJKA M6 CJKA M6 Public Use Wheelchair Lifts 03 Series 03 Service Manual for 35228 Rev A February 2010 www braunlift com DOT Public Use Lift DOT Public Use Lift DOT Public Use Lift verifies that this platform lift meets the public use lift requirements of FMVSS No 403 This lift may be installed on all vehicles appropriate for the size and weight of the lift but must be installed on buses school b...

Страница 2: ... information in the space provided or document on a copy This information must be provided when ﬁling a warranty claim or ordering parts Warranty and Registration Instructions Immediately upon receiving the lift examine the unit for any damage Notify the carrier at once with any claims Two warranty registration cards shown right are protected in a clear envelope and attached to the lift protective...

Страница 3: ... Adjustments 7 10 Lubrication Diagram 12 Maintenance and Lubrication Schedule 13 15 Troubleshooting Diagnosis Chart 16 19 Lift Wiring Schematic 21 Hydraulics Hydraulics Parts List 22 Hydraulics Diagram 23 Repair Parts Pump Module Pump Module Parts List 24 Pump Module Diagram 25 Lift Exploded Views Repair Parts List 26 Complete Lift 27 Housing Detail 28 Carriage Detail 29 Platform Detail 30 Warrant...

Страница 4: ...ed platform deploym ent may result in serious bodily injury and or property damage Do not remove Outboard Right Left Inboard Lift Terminology Lift Mounting Brackets 6 Hydraulic Cylinder Lifting Arms Rolling Horizontal Arms Outer Barrier Actuator Dual Outer Barrier Platform Cable activated Manual Release System Hand Held Pendant Control Pump Module Inner Roll Stop L i f t H o u s i n g Carriage Tor...

Страница 5: ...776CN Lift Out Limit Switch 73950A Full Out Limit Switch 73950A UNFO LD FOLD DOW N UP WARNI NG 81823 Push T handle in fully and manually move platform in and out to engage platform lock before driving vehicle Failure to lock platform may result in unintended platform deploymen t Unintende d platform deploymen t may result in serious bodily injury and or property damage Do not remove Pressure Trans...

Страница 6: ...ons The platform will not fold stow when occupied Refer to Platform Sense Calibration The inner roll stop will not raise if occupied Call Product Support The outer barrier will not raise if occupied Refer to Outer Barrier Occupied Calibration procedure Verify platform lighting when lift is deployed and pendant illumination when lift is powered 1 Replace bulb s in the light housing 2 Check inline f...

Страница 7: ... arms and tracks may diminish The eccentric shaft mounting plate allows height adjustment Remove eccentric plate mounting screw Using screwdriver or small rod rotate the shaft clockwise to increase carriage height Rotate the shaft coun terclockwise to decrease carriage height Reinstall mounting screw in nearest retainer hole Adjust left and right side eccentric shafts screw positions may vary from...

Страница 8: ...ant Magnetic Remote Entry or 3rd Station Controls Moving Out Of Cassette Moving Up From Stow At Floor Level Moving Down From Stow Ground Level Ground Level OB Out STLV SW 1 1 LOUT SW 1 FOUT SW 1 1 1 1 1 FLV SW 1 OBAR SW 1 1 1 1 1 1 GND LVL 1 1 MAT SW 1 when mat is activated IBAR SW 1 when inner roll stop is activated DO SW 1 when door is full open or pin 3 and pin 4 are jumpered SBELT SW 1 when se...

Страница 9: ... platform during the Up function activated by the torque tube mounted Floor Level cam Position the bottom of the lift platform 1 1 2 above floor level Floor Level Switch Floor Level Cam Torque Tube A Instructions adjust only if neces sary Note When lift is positioned at floor level the inner roll stop must rest solidly on vehicle floor with 7 maximum angle relative to the platform threshold mat us...

Страница 10: ...hicle floor with 7 maximum angle relative to the platform do not adjust the inner roll stop Lower the platform to ground level If the angle of the inner roll stop does not restrict the usable platform length for the wheelchair passenger disregard inner roll stop adjustment pro cedures See Photo F on page 10 Refer to the following proce dures if adjustment is required 2 Using the control pendant ra...

Страница 11: ...se valve 6 Reset the floor level cam to this new position see page 7 Use control pendant to lower lift platform to stow level and then raise platform fully to floor level 7 Adjust inner roll stop as outlined in Steps 3 and 4 Measure angle of in ner roll stop and verify the slope is a maximum of 7 relative to platform Note It may be necessary to repeat Steps 5 7 to achieve proper inner roll stop ad...

Страница 12: ...e cam and or other components Clevis Link Adjustment 1 Position the lift platform below stow level using the manual hand pump turn valve counterclockwise to lower platform Do not operate the lift with the electric pump during adjustment procedures 2 Adjust clevis link length by turning the clevis link adjustment screw as needed See Photo G Minimize adjustment Provide a minimum of 1 1 2 clear ance ...

Страница 13: ...Page 11 This page intentionally left blank NOTES ...

Страница 14: ...iage Arm Slot Area DE Inner Roll Stop Hinge Pivot Points LO Torque Tube Pivot Points LO Eccentric Shaft Rollers bearings LO Inner Roll Stop Clevis Link Pivot Points LO Dual Outer Barrier tall Hinge LO Inner Roll Stop Catch LO Hydraulic Cylinder Pivot Points LO Torque Tube Pivot Points LO Lifting Arm Pivot Points and Rollers bearings LO Lifting Arm Pivot Points and Rollers bearings LO Drive Chain A...

Страница 15: ...se inter vals are a general guide line for scheduling main tenance procedures and will vary according to lift use and conditions Lifts exposed to severe condi tions weather environ ment contamination heavy usage etc may require inspection and maintenance procedures to be performed more often than specified Maintenance Indicator The Lift Ready green LED mounted on top of the pump cover will change ...

Страница 16: ...inder pivot points 4 per cylinder Drive chain and chain rollers Drive chain release latch mechanism Deploy lift lower pan and blow out housing Blow off platform also Deploy lift remove lower pan and clean housing tracks Check drive chain tensioner jam nuts and con necting link for securement and or misalignment Inspect drive chain release latch mechanism for proper operation positive securement we...

Страница 17: ...pair or replace if needed Resecure replace or correct as needed Inspect limit switches and cams for securement and proper adjustment Inspect carriage lifting arm and eccentric shaft rollers bearings for wear or damage positive securement and proper operation Inspect external snap rings e clips Carriage roller bearing shaft 4 Lifting arm pins 4 Eccentric shaft 2 Inspect lower lifting arm pins for w...

Страница 18: ... not overfill If fluid level decal is not present measure 7 8 from the bottom of fill tube to locate fluid level 3 11 Up Solenoid 3 12 Bad power and ground 3 00 PUMP DOES NOT RUN WITH MANUAL OVERRIDE OR HAND HELD PENDANT Check for power on black wire going from solenoid to motor See 1 00 Troubleshooting and repair procedures must be performed as specified by au thorized service per sonnel only Fai...

Страница 19: ...nds several times Troubleshooting Diagnosis Chart 6 00 LIFT WILL GO DOWN WITH OVERRIDE BUT NOT WITH HAND HELD PENDANT 6 11 Full Out switch out of adjust ment or damaged 6 12 Door Full Close switch out of adjustment or damaged Check diagnostic LCD for Full Out switch status Adjust or replace switch as necessary Check switch for proper operation adjustment Adjust or replace switch as necessary 7 00 ...

Страница 20: ...lty Pressure Transducer 12 12 Stow switch out of adjust ment or defective 12 13 Full Out switch out of adjustment or damaged Check Pressure Transducer Adjust or replace as necessary See Ground Sense Calibration on page 5 Check diagnostic LCD for Stow switch status Adjust or replace as necessary Check diagnostic LCD for Full Out switch status Adjust or replace as needed Troubleshooting Diagnosis Ch...

Страница 21: ... to pull wedge straight out 2 To remove the contacts gently pull wire backwards while at the same time releasing the locking finger by moving it away from the contact with a screwdriver 3 Hold the rear seal in place as removing the contact will displace the seal Troubleshooting Diagnosis Chart ...

Страница 22: ...Page 20 This page intentionally left blank NOTES ...

Страница 23: ...RD BK A J G C H L K B I F D E THRESHOLD MAT 34422A V2 WH BK 1 2 1 2 1 2 LIFT DEVICES 1 3 5 7 9 2 4 6 8 10 REMOTE ENTRY RD GN GN BU BU BK WH GN BK OR BK OR BK BU BK BU BK BK WH RD BK BELOW STOW FULL OUT LIFT OUT SW PWR IGN PWR GND SENS SAFETY FLOOR LVL BAR DN BELOW STOW FULL OUT LIFT OUT SW PWR IGN PWR GND SENS SAFETY FLOOR LVL BAR DN INBRD BAR INBRD BAR 1 2 3 4 5 6 7 8 9 10 11 12 RD GN NOT USED BU...

Страница 24: ...1583 17 1 Adapter 1 4 Male NPT x 7 16 20 Male JIC 37 10130 18 1 Hose Assembly 1 4 x 154 Female Swivel 7 16 20 JIC 37 32785A 154 19 1 Fitting 90 7 16 20 Male JIC 37 x 1 4 Male NPT 87569 20 1 Coupling Hydraulic Quick Connect x 1 4 Female NPT 87614 21 1 Nipple Hydraulic Quick Connect x 1 4 Female NPT 87615 22 1 Nut 9 16 18 Hex Jam 83077 23 1 Fitting Assembly Bulk Head 73777A 24 1 Hose Assembly 1 8 x ...

Страница 25: ...Page 23 Hydraulic Diagram 14 1 2 3 6 5 4 16 8 10 11 15 7 12 9 11 13 33 34 35 32 26 27 24 23 18 19 20 21 22 17 Arrow must face pump 28 31 30 29 36 25 ...

Страница 26: ... 8 Self Tap Flat Head 82764 26 5 Bumper 1 2 Dia x 1 4 Tall Rubber 82064 27 1 Electrical Board Assembly w Program Chip 34876A 28 1 Hand Pendant Assembly NHTSA NUVL 32426A 29 1 Edge Liner 1 8 x 6 Q Trim 13910R006 30 1 Edge Liner 1 8 x 4 Q Trim 13910R004 31 1 Washer 328 x 562 x 042 83583 32 3 Screw 5 16 18 x 1 2 Serrated Washer Head Hex 82881 33 1 Plate Power Pack Mounting 73822N 34 1 Bracket Power P...

Страница 27: ...8 2 42 3 32 34 47 35 1 15 13 16 14 6 8 7 8 18 19 27 40 39 38 38 43 52 41 44 37 31 24 24 24 21 32 26 25 9 12 11 TO DOWN SOLENOID LIFT STOWED SIGNAL OUTPUT VEHICLE SECURE SIGNAL INPUT TO CIRCUIT SENTRY TO DOWN SOLENOID 22 36 24 23 28 45 DO OR ST OW DO WN UP 46 RD WH 25 25 35 35 35 52 ...

Страница 28: ...eldment 74101NW 2 4 Clamp Lift Mounting 73733 3 4 Nut 1 4 NC Rivet 83020 4 1 Chain Release Assembly 73760A 5 6 Screw 1 4 20 x 1 Serrated Hex 82760 6 1 Cam Rear Barrier Fold 74414 7 1 Cam Follower 7 8 84052 8 14 Nut 1 4 20 Serrated Flange 83064 9 1 Chain Tensioner Weldment 73750W 10 26 Screw 10 32 x 3 8 Pan Head Self Tap 82755 11 1 Bracket In Out Cam Outboard 73775 12 1 Bracket In Out Cam Inboard 7...

Страница 29: ...2 2 30 158 154 153 30 107 158 107 152 107 41 147 147 147 147 147 3 4 5 5 5 15 18 16 17 30 79 79 79 1 33 30 32 30 30 123 123 123 30 30 10 10 10 10 10 10 10 10 10 10 10 30 31 27 21 22 23 123 123 123 152 152 149 152 107 107 107 6 7 8 8 27 26 24 25 27 19 19 10 134 30 149 152 152 61 82 41 41 41 123 152 107 107 123 152 10 11 13 14 12 13 14 41 90 141 68 71 102 101 106 105 107 159 103 104 75 100 73 95 96 ...

Страница 30: ...42 30 123 123 123 30 30 151 151 151 151 10 10 10 10 10 10 10 10 10 10 10 30 31 27 21 22 23 123 123 123 152 152 149 152 107 107 107 40 6 7 8 27 26 24 25 27 19 19 10 134 42 157 157 156 156 156 156 107 107 40 30 149 152 152 61 82 41 41 41 123 152 107 107 123 152 10 11 13 14 13 41 U n f o l d f o r C o m p l e t e L i f t E x p l o d e d V i e w Page 28 ...

Страница 31: ... 150 58 48 48 69 45 47 47 49 49 49 52 85 122 122 71 70 76 78 53 124 124 127 80 97 80 49 49 130 129 85 132 126 131 44 44 45 50 47 47 47 46 47 43 77 78 10 10 18 16 45 77 10 69 20 60 128 41 41 45 51 72 71 76 74 73 73 46 66 66 47 148 59 59 117 81 10 10 52 49 53 65 39 67 125 51 148 20 77 10 77 10 59 29 28 Page 29 ...

Страница 32: ... 112 109 108 99 110 114 QTY 8 QTY 4 115 119 113 76 34 110 94 37 36 144 142 143 143 142 142 145 145 99 146 146 93 116 116 111 111 49 87 86 87 86 91 91 18 18 133 133 35 35 35 35 99 141 125 10 10 78 18 18 98 98 34 Platform Detail Exploded View U n f o l d f o r C a r r i a g e D e t a i l E x p l o d e d V i e w Page 30 ...

Страница 33: ...ty to complete any work and to make parts and design changes from time to time without notice to anyone Braun reserves the right to make changes in the design or material of its products without incurring any obligation to incorporate such changes in any previously manufactured product Braun makes no war ranty as to the future performance of this product and this limited warranty is not intended t...

Страница 34: ... not attributable to Braun any material component or part of the product that is warranted by another entity Note the written warranty provided by the manufacturer of the material component or part is the direct responsibility of that manufacturer items that are added or changed after the product leaves Braun s possession additional items installed at any dealership or other place of business or b...

Страница 35: ...es do not allow a reduction in the statute of limitations so this reduction may not apply to you WARRANTY REGISTRATION and MISCELLANEOUS Your warranty registration records should be completed and delivered to the appropriate companies includ ing the Braun Delivery Checklist Warranty form That form must be returned to Braun within twenty 20 days of purchase The Braun warranty will not be registered...

Страница 36: ...Page 34 This page intentionally left blank NOTES ...

Страница 37: ...Over 300 Braun Dealers Worldwide Providing Access to the World Providing Access to the World International Corporate Hdqrs P O Box 310 Winamac IN 46996 USA 1 800 THE LIFT 574 946 6153 FAX 574 946 4670 ...

Страница 38: ...d on the latest product information available at the time of publication The Braun Corporation reserves the right to make changes at any time without notice 35228 Rev A February 2010 35228 Rev A February 2010 Service Manual for 03 Series 03 Providing Access to the World CJKA M6 CJKA M6 The Braun Corporation The Braun Corporation International Corporate Hdqrs P O Box 310 Winamac IN 46996 USA 1 800 ...

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