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Contents
Contents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . I
1
About this Manual . . . . . . . . . . . . . . . . . . . . . . . 1-1
1.1
Read this Chapter First . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2
1.2
Availability of this Operating Manual . . . . . . . . . . . . . . . . . . 1-2
1.3
Copyright . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3
1.4
Product Liability, Designated Use, and Warranty . . . . . . . . 1-4
1.5
Warranty Rules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-5
1.6
Prerequisites for Operator and Service Personnel . . . . . . . 1-6
2
Safety First . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1
2.1
Safety Precautions and Hints in this Operating Manual . . . 2-2
2.2
Advisory and Prohibitive Signs on BRANSON Equipment . 2-3
2.3
Selection and Qualification of Personnel:
Persons Authorised to Operate the Equipment . . . . . . . . . 2-4
2.4
Potential Danger Related to Ultrasonics . . . . . . . . . . . . . . . 2-5
2.5
Designated Use of the System . . . . . . . . . . . . . . . . . . . . . . 2-6
2.6
Validity of this Operating Manual . . . . . . . . . . . . . . . . . . . . 2-6
2.7
Safety Systems of the Unit . . . . . . . . . . . . . . . . . . . . . . . . . 2-7
2.8
Obligatory Safety Inspection . . . . . . . . . . . . . . . . . . . . . . . . 2-7
2.9
Installation and Maintenance Safety Instructions . . . . . . . . 2-8
2.10 Emissions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-10
2.11 Setting up the Workplace . . . . . . . . . . . . . . . . . . . . . . . . . 2-11
2.12 Manufacturer’s Hints for Compliance with Radio
Interference Suppression . . . . . . . . . . . . . . . . . . . . . . . . . 2-12
3
Functional Description . . . . . . . . . . . . . . . . . . . 3-1
3.1
Ultrasonic Joining of Thermoplastic Resins . . . . . . . . . . . . 3-2
3.2
Sequence of a Weld Cycle . . . . . . . . . . . . . . . . . . . . . . . . . 3-3
3.3
Application Evaluation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-3
3.4
Function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-4
4
Description of the Unit . . . . . . . . . . . . . . . . . . . 4-1
4.1
Digital Compact – Overview . . . . . . . . . . . . . . . . . . . . . . . . 4-1
4.2
Functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1
4.3
Inputs and Outputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-4