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Brannstrom Sweden AB

CleanTrack 1000B - Rev 2.20xd, 2019

Page

232

7.9. Computer

7.9.1. USB-Memory stick

To enter the “Computer”-page you should first use: Password: "1" and "User".

Indications with an inserted USB-Memory stick.

"USB-Memory Stick report"

Indicates if a USB-Memory stick is attached or not on its "Status" line.

When a USB-Memory stick is fount the other 3 keys becomes highlighted.

"Scan for New Software"

Used to install new software on the unit. When pressed the root directory of the

USB-Memory stick is scanned for new software. A new menu will open up with

the result of the scan and installation selection.

A serial number specific password is needed for the software upgrade is provided

by an authorized agent.

"Remove USB-Stick"

IMPORTANT! Press this key before removing the USB-Memory stick.

The "Status" line will show when the stick is unmounted and can be removed.

7.9.2. Real Time Clock

Setting of the Real Time Clock. Clock shall be set to GMT-time.

The clock can be set manually or to the time read from the GPS.

Содержание CleanTrack 1000 B

Страница 1: ...lagatan 14 416 70 Gothenburg Sweden Tel 46 0 31 195600 Fax 46 0 31 197790 Email info brannstrom se Operations and Technical manual for Oil Discharge Monitoring Equipment CleanTrack 1000 B Revision 2 20xd for Software version 2 20x ...

Страница 2: ... BRANNSTROM standard flow transmitter 21 4 4 3 Speed log general 21 4 5 Paper Printer 22 4 6 Response time calculations 22 4 7 First Start up Checklist 23 4 8 Pressure alarm settings 24 4 9 Zener Barrier Instructions and Replacement 25 4 10 Measuring Cell Instructions and Replacement 30 4 10 1 Measuring Cell replacement CTB10032 33 4 11 Calculations on intrinsically safe arrangements 36 5 Start St...

Страница 3: ...82 8 1 Malfunction of Computer Converting unit 82 8 2 List of displayed alarms 82 8 3 System file errors 83 8 4 System communications errors 84 8 5 External sensor alarms 85 8 6 Measurement alarms 86 8 7 Measurement sample alarms 86 8 8 Paper Printer alarms 87 8 9 Extended Converting unit Motor alarms Optional 88 8 10 Miscellaneous Sample pump and Overboard Valve alarms 88 8 11 Indications on PCB ...

Страница 4: ...or sample pump 140 10 10 4 Internal cable diagram for electrical sample pump motor 141 10 10 5 Internal cable diagram for Extended SPP 100 sample pump motor Optional 142 10 11 Sample probes 143 10 11 1 Sample probes installation arrangements 1 143 10 12 Flow meter 145 11 Approval Certificates 148 11 1 Certificate MED D 148 11 2 Type Approval DNV 150 11 3 Type Approval Germany 154 11 4 IMO Certific...

Страница 5: ... January 2005 or later Tankers with a keel laid before 1st of January 2005 should comply either with these new or the older Guidelines and Specifications Discharge limits are set at 30 liters per nautical mile fixed and a total discharge limit in liters to be set by the user equaling 1 30 000 part of the particular cargo of which the residue formed a part The unit has also a 15 ppm mode intended f...

Страница 6: ...dback from a sample pump motor disconnector switch Switch is not in scope of delivery 7 It has an optional alarm for freezing risk of water in the Measuring cell 8 It has programmable feedback timeout for two overboard valves 9 If the converting unit is fitted with the optional sample pump motor heating to avoid moisture in StandBy mode it can control the heating and monitor the motor voltage curr...

Страница 7: ...leanTrack 1000B monitors and controls the discharge of oily water from a slop tank to the sea according to MARPOL Annex I regulation 34 and it is specified in detail in IMO resolution MEPC 108 49 When water is pumped from the slop tank into the discharge pipe it can be diverted either back to the slop tank via a slop tank valve or over board to the sea via an overboard valve Normally the overboard...

Страница 8: ...asuring cell The pressure transmitter measures the pressure on the outlet of the sample pump and is used to protect the pump from blockages or starvation The distance between the sampling probes and the analyzing unit should be as short as possible The maximum distance depends on the sample pump and the pipe diameter This analyzing unit corresponds to the Oil content meter as defined by IMO resolu...

Страница 9: ... having air motor 4 Sample pump 1pcs a Explosion proof electric motor normally mounted on skid in pump room b Electric motor mounted on bulkhead engine room pump room c Air motor normally mounted inside analyzing unit 5 Flow meter s Normally yard supply supplied on request 6 Sample probe s including valves and inlet filter Normally yard supply supplied on request 7 Overboard valve and Slop tank va...

Страница 10: ...tional for SPP 100 Sample Pump only door not displayed Voltage 380 or 440 VAC 3 phase 10 transient 20 Frequency 50 60 Hz Consumption 120 W exclusive pump Ingress Protection IP54 Ambient Temp 5 50 C Weight 14 kg Dimensions approx 550 x 360 x 130 mm Color RAL 7035 Motor protection relay Suitable for SPP 100 sample pump motor current Please note this is an optionally equipped converting unit and it c...

Страница 11: ...on IP56 Ambient Temp 25 55 ºC1 Dimensions approx 350 x 410 x 250 mm Color RAL 7035 or 3 b 2 Freestanding items with measuring cell hood Intended for retrofit installation inside an existing cabinet Existing sample pump and pressure transmitter to be used Sample flow 240 900 l h depending on sample pump Sample Temp 0 65 ºC Ingress Protection IP56 Ambient Temp 25 55 ºC Or 3 c With built in Sample Pu...

Страница 12: ...en below Please read the marking plate of the actual motor Supply voltage 380 420 VAC 50 Hz 440 480 VAC 60 Hz 3 phase Current 4 53 A 4 74 A Power Consumption 2 2 kW 2 53 kW Cos φ 0 86 Speed 2850 rpm 3440 rpm Sample flow 900 l h nominal Sample temp 0 65 ºC Ambient temp 0 40 ºC Ingress Protection IP55 Weight 59 kg Dimensions approx 600 x 280 x 410 mm Details Nikuni See chapter 10 5 Nikuni Sample pum...

Страница 13: ...25 85 ºC Sample Temp 0 120 ºC Measuring range 0 16 bar 4 20ma 2 wire 24VDC loop powered Sample connection G mail thread Length approx 115 mm Ex Class II 1 2 GD Ex ia IIC T4 Ga Gb Alternative pressure transmitter Maker Danfoss Type MBS 4251 2211 1AB08 Ingress Protection IP65 Ambient Temp 40 100 ºC Sample Temp 0 125 ºC Measuring range 0 16 bar 4 20ma 2 wire 24VDC loop powered Sample connection G mai...

Страница 14: ...00 baud Computer Comp I O 41 43 Overboard valve position input EL1 EL1 INV open indicate open EL1 ZD1 EL2 EL2 INV open indicate open EL2 ZD2 12 VDC 10mA 12 VDC 10mA Ex6 7 VDC 10mA 12 VDC 10mA 12 VDC 10mA Ex6 7 VDC 10mA Computer Computer Converting Computer Computer Converting Comp I O Comp I O Zener Barrier Comp I O Comp I O Zener Barrier 26 27 26 27 ZD1 28 29 28 29 ZD2 Speed log input 12 VDC 10mA...

Страница 15: ...e Computer Unit is installed in the cargo control room or an equivalent dry and non hazardous area 4 1 2 Electrical Refer to one of the drawings below CTB110204 1el chapter 10 10 1 Electrical cable diagram for electrical Ex motor sample pump page 138 CTB110204 1bh chapter 10 10 2 Electrical cable diagram for bulkhead mounted sample pump page 139 CTB110204 1pn chapter 10 10 3 Electrical cable diagr...

Страница 16: ...size should be 3 x 10A for Converting Units equipped to supply electrical motor sample pumps and a 6A fuse for air motor sample pumps Check that the supply voltage corresponds to the voltage specified on the label below the mains terminals A 3 pole disconnector switch can be installed in the safe area on Cb2 to being able to detach the sample pump while keeping power to the converting unit This ca...

Страница 17: ...Chapter 10 7 Connection box page 126 The Analyzing Unit should be mounted in the pump room with 4 bolts welded clips on the pump room to engine room bulkhead as close as possible to the Converting Unit at the other side of the bulkhead or in an equivalent suitable location The unit should be provided with enough space to open the cabinet door and enough space to facilitate cleaning of the Measurin...

Страница 18: ... the flow meter to the Converting Unit without connections via the Connection box Make sure the Analyzing Unit and the Connection box is properly connected to earth according to the applicable regulations for this particular hazardous area If an electrical Ex Sample pump is used If a thinner cable Cb2 is used than given in drawing CTB10015 sheet 2 of 3 Analyzing unit skid with electrical Ex motor ...

Страница 19: ... the 3 points below must be met at all time 1 A positive pressure must be secured in Tb13 to avoid starvation of the sample pump Relevant pressure drop calculations should be made 2 The Drain Valve should be the lowest point of the inlet and outlet piping for efficient draining to avoid freezing damages 3 The sample flow time should be recalculated to each installation to make sure that the requir...

Страница 20: ...ht pipe pressure drops at bends has not been taken in account Make own calculations and have margin to allow the pressure regulator to work properly Pressure final 5 2 bar pipe inner diameter mm Pipe length m 100 17 15 14 14 13 13 12 12 12 11 11 11 11 10 10 10 10 10 95 16 15 14 13 13 12 12 12 11 11 11 11 11 10 10 10 10 10 90 16 15 14 13 13 12 12 12 11 11 11 11 10 10 10 10 10 10 85 16 15 14 13 13 1...

Страница 21: ...rrangements are located Any flow transmitter having an output signal of 4 20mA and that complies with the regulations that applies to the particular installation may be used Follow the instructions for the selected flow meter Refer to chapter 7 8 2 ZF1 Zener barrier flow input 1 page 68 ZF2 and CVF for software programming 4 4 2 BRANNSTROM standard flow transmitter Brannstrom Sweden has selected a...

Страница 22: ...he meter Response time of the installation is the time to transport the fluid from the overboard pipe to the Measuring Cell The time it takes to transport the fluid in the Sample inlet pipe Response time of the meter is the response time measured according to IMO Resolution MEPC 108 49 page 38 The response time of the installation may be calculated by using the formula below The example is for a s...

Страница 23: ... are lit or flashing 6 Check that the supply voltage to be connected to the Computer Unit Cb8b corresponds to the voltage mark normally placed on the lower left side inside the unit 7 On the Computer unit also check connections for valve s Cb8a and feedback s Cb13 for communication to Converting Unit Cb5 GPS input Cb29 and Log input Cb12 if speed log is used 8 Connect mains to the computer unit Af...

Страница 24: ...____ bar 2 3 7 bar 6 While the Sample Pump is running close a valve on the sample outlet read the Closed Pressure Pclose Pstatic _______ bar 3 5 1 bar 7 Subtract the static pressure to get work and close pressure Pwork 2 1 _______ bar 4 3 2 bar Pclose 3 1 _______ bar 5 4 6 bar 8 Calculate the pressure increase when pumping against a closed valve Pcloseinc 5 4 _______ bar 6 1 4 bar 9 High limit ala...

Страница 25: ...Brannstrom Sweden AB CleanTrack 1000B Rev 2 20xd 2019 Page 25 of 232 4 9 Zener Barrier Instructions and Replacement ...

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Страница 28: ...Brannstrom Sweden AB CleanTrack 1000B Rev 2 20xd 2019 Page 28 of 232 ...

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Страница 30: ...Brannstrom Sweden AB CleanTrack 1000B Rev 2 20xd 2019 Page 30 of 232 4 10 Measuring Cell Instructions and Replacement ...

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Страница 33: ...Brannstrom Sweden AB CleanTrack 1000B Rev 2 20xd 2019 Page 33 of 232 4 10 1 Measuring Cell replacement CTB10032 ...

Страница 34: ...Brannstrom Sweden AB CleanTrack 1000B Rev 2 20xd 2019 Page 34 of 232 Drawing CTB10033 sheet 1 Measuring Cell assembly and connection ...

Страница 35: ...Brannstrom Sweden AB CleanTrack 1000B Rev 2 20xd 2019 Page 35 of 232 Drawing CTB10036 sheet 1 Measuring Cell console hole pattern ...

Страница 36: ...type ISMC Intrinsically safe Measuring Cell Values below from Measuring Cell type CTB11 Note The values for ISF2 F1 ISP and ISD depends on the actual apparatus Parameter ISF2 ISF1 ISP ISD ISMC Ci 26nF 26nF 0nF 0nF 2μF Li 0 6mH 0 6mH 0mH 0mH 0 165mH Ui 28V 28V 30V 28V 8 41V Ii 94 3mA 94 3mA 100mA 100mA 193 1mA Pi 0 66W 0 66W 0 750W 0 41W Any apparatus should relate to the supplying zener barrier ci...

Страница 37: ...termined according to a b or c a the most onerous electrical parameters provided by the cable manufacturer b electrical parameters determined by measurement of a sample NOTE Annex C details a satisfactory method of determining the relevant parameters c 200 pF m and either 1 μH m or 30 μH Ω where the interconnection comprises two or three cores of a conventionally constructed cable with or without ...

Страница 38: ...ts Analyzing unit docking position It might have been removed for cleaning or service 4 Remove the Measuring Cell Cleaning Cap and brush the Measuring Cell pipe with the cell brush dipped in cleaning solution 5 Check that the Flow Meter capillary Valves pos VF1 and VF2 above are open 6 Check that the Drain Valve and the Grab Sample Valve pos 42 and 43 are closed 7 Open all valves of the inlet pipe...

Страница 39: ...ck that the sample pump has stopped If the sample pump is powered by an electrical motor Check that the motor fan is not moving If the Sample pump is powered by an air motor Check that no air flows out of the Exhaust protection muffler 5 If automatic Fresh Water flushing is not installed and the piping analyzing unit has been contaminated manually flush the Analyzing unit and the piping to the ove...

Страница 40: ...d air to blow out any water from the piping Drain the sample pump and blow out any remaining water with air Drain any part of the fresh water piping if installed which could be subjected to sub zero temperatures 13 The measuring cell can be disconnected and removed If so clean it and store it in a dark dry and temperature controlled location ...

Страница 41: ...valve is closed Grey Black Valve Closed Overboard valve is closed but the output control is opening the valve Yellow VALVE OPEN Overboard valve is open Yellow Black VALVE OPEN Overboard valve is open but the output control is closing the valve Manual Override information Grey Auto Oil Concentration Overboard valve control flow speed and position inputs are all in automatic mode Red Manual Override...

Страница 42: ...mit being set to 20 0 kn After the value has been entered save with the Ok key or cancel change with Cancel key 6 3 Keys All keys if not greyed out can be pressed The function of a key is explained by text above or in the key Different actions and feedback are taken by the computer depending on which key is being pressed The key can change the displayed menu open a submenu open a drop down list or...

Страница 43: ...hen pressed they opens up a Password submenu First enter the Password and then select Admin for administrator level or User for lower level The most commonly used passwords are the ones needed to enter sub menus from the Main Menu Setup Password 3 and Admin Computer Password 1 and User System check Password 2 and Admin ...

Страница 44: ...he ODME is waiting for a key input This key input can be given on the touch panel of the Computer Unit or on keys KA or KB on the Measuring Cell front D1 and D2 Flashing SINGLE Indicating discharge in StandBy mode and no Water in Measuring Cell Flashing LEFT Indicating discharge in StandBy mode and Water in Measuring Cell ON OFF ON OFF MC D1 MC D2 Flashing RIGHT Indicating discharge in RUNNING mod...

Страница 45: ...orded data page 54 USB Go to USB page Chapter 7 5 USB page 56 On board test Go to On board test page Chapter 7 6 On board Test page 59 Calibration Go to Calibration page Chapter 7 7 Measuring Cell Check Calibration page 63 Setup Go to Setup page Chapter 7 8 Setup of parameters page 67 Password 3 and Admin Computer Go to Computer page Chapter 7 9 Computer page 73 Password 1 and User System check Go...

Страница 46: ...STOP Discharge A submenu is displayed asking for START verification or if any input signal or other selection prohibits the START the Status menu indicating the reason will be shown Alarm Reset A RED Alarm Reset key pops up above the Main Menu key It there are any active alarms which have not been acknowledged the Alarm indication on top right is flashing Same function as the Reset key in the Alar...

Страница 47: ...l discharge Reset the accumulated value when all tank washing residues have been discharged and a new cargo will be loaded Total oil discharge Accumulated total oil The discharge is disabled valve output deactivated when the value exceeds the Max oil discharge value The value is accumulated when the unit is in RUNNING mode and 1 Discharge is enabled valve output activated or 2 Valve feedback is ac...

Страница 48: ... 240 65 Please refer to chapter 7 11 Approvals page 81 regarding upgrading for more bio fuel blends Oil types No 1 Crude Oil No 6 Crude Oil are according to No 1 6 crude oils in MEPC 108 49 Oil types Automotive Gasoline Kerosene and Mar Dist FO DMA are according to White petroleum products in MEPC 108 49 The bio fuel blended types are in accordance with MEPC 1 Circ 761 and MEPC 240 65 and Annex 11...

Страница 49: ...ine and Ethyl alcohol 85 but 99 Gasoline by volume 10 25 Ethyl alcohol Bio fuel blends of Gasoline and Ethyl alcohol 75 but 90 Gasoline by volume 1 15 Alkanes C10 C26 fp 60 C Bio fuel blends of Diesel gas oil and Alkanes C10 C26 linear and branched with a flashpoint 60 C 85 but 99 Diesel gas oil by volume 10 25 Alkanes C10 C26 fp 60 C Bio fuel blends of Diesel gas oil and Alkanes C10 C26 linear an...

Страница 50: ...ve Gasoline Automotive Gasoline Kerosene Kerosene Diesel Oil Mar Dist FO DMA Ekofisk No 2 Crude Oil DUC No 2 Crude Oil Statfjord No 5 Crude Oil Brent No 5 Crude Oil Light Arabian Gulf crude s No 2 Crude Oil Light North Africa and West Africa crude s No 2 Crude Oil Light USSR crude s No 2 Crude Oil Marine diesel and light fuel oil Mar Dist FO DMA Heavy Arabian Gulf crude s No 3 Crude Oil High paraf...

Страница 51: ... inserted in Oil conc This selection needs to be verified on a popup window Communication and readings from the Measuring cell and the Pressure transmitter are checked as if this selection was not activated This selection was made during running mode and will automatically be deselected when the running mode ends Flow Press value indication to insert manual value Manual Flow Override discharge Flo...

Страница 52: ...sure transmitter protection above A RED flashing indication will be shown to the right Only to be used in case of pressure transmitter malfunction This selection needs to be verified on a popup window Measuring cell Water sensor A Water sensor in the Measuring Cell is used to protect the sample pump from starvation Disable Water check Activate YELLOW indication to disable water checking A RED flas...

Страница 53: ... 1000B Rev 2 20xd 2019 Page 53 of 232 7 3 Alarm Table Alarm Reset Resetting alarms Status columns indicates ACTIVE for alarm not yet resets and RESET for remaining alarms already reset Operate Go to Operate page MENU Go to Main Menu ...

Страница 54: ...indication Man after Conc Flow Speed and GPS coordinates indicates that all values are in manual The two screenshots above have different Man settings The indication Man after Conc also indicate that the Oil Concentration was set to manual before starting for discharge thus the sample pump will not be started The indication MaR after Conc indicate that the Oil Concentration was set to manual after...

Страница 55: ...how the ships position from the ships GPS Line 126722 show the flow in the overboard line measured by the flow meter and the ships speed from the speed log Line 126723 show the calculated oil discharge the total amount of discharged oil and the maximum allowed amount Line 126724 show the measured oil concentration and the selected oil type Line 126725 show the selected overboard line and the overb...

Страница 56: ... non volatile memory and can hold approximately 3 000 000 printouts Recorded data can be copied to a USB memory stick Use a USB stick with a Windows FAT32 file system Most memory sticks are preformatted with FAT32 For information regarding Recorded data see chapter 7 4 1 Recorded data examples page 55 7 5 1 USB Memory stick Indications before a USB Memory stick is inserted Insert USB stick here ...

Страница 57: ...f the USB Memory stick The file name is CTB _printer txt Save Setup Zero Cal on USB stick Copy the Setup file and the zero calibration files to the USB Memory stick The Setup file contains all settings made from the touch screen The file name is CTB _setup txt The Zero calibration file contains the result from the latest successful calibration The file name is CTB _zero txt Press before removing U...

Страница 58: ...1000B Rev 2 20xd 2019 Page 58 of 232 7 5 2 Save Printouts on USB stick If the printer file CTB _printer txt already exist on the USB stick an overwrite verification popup is displayed Select how many printouts to save on the USB stick ...

Страница 59: ...sence of leakage in the sample pumping and piping system correct functioning of remote controlled sampling valves etc 2 verify by checking flow rates or pressure drops as appropriate that the system operates under correct flow conditions This test should be repeated separately for each sampling point 3 verify that alarms function correctly when a malfunction occurs external to the monitoring syste...

Страница 60: ...r correct values and timing Vary the simulated manual input signals until alarm conditions are obtained and verify proper recordings Ascertain that the overboard discharge control is activating and verify that the action is being recorded 5 verify that normal operating condition can be reset when the value of the instantaneous rate of discharge is reduced below 30 liters per nautical mile ...

Страница 61: ...nual override control and verify that a recording is made and that the overboard discharge control can be operated 7 turn off the system and verify that the overboard discharge valve closes automatically or the relevant pumps are stopped and the overboard discharge control is inoperative ...

Страница 62: ...performed Start up the system and check the zero and gain settings for the oil content meter in accordance with the manufacturer s operations and technical manual 9 check the accuracy of the flow meter s for example by pumping water in a loop where the flow rate may be calculated from the level change in a tank The check should be made at a flow rate of about 50 of the rated flow of the flow meter...

Страница 63: ...epted areas are indicated by a red light and inside by a green light Measured values Readings and limits are also displayed numeric below the graph Measuring Cell info Serial no Serial number of the connected Measuring Cell Factory Calibration Factory calibration time of the connected Measuring Cell Zero Calibration status Calibration status Last Successful Zero Display the time of the last succes...

Страница 64: ...not water has to be manually poured into the Measuring Cell When Zero Prepare is pressed the tabs Status Prepare Picture are no longer visible Flush Manual Flush Auto Flush Manual Auto Press this key to toggle between manual flushing and automatic flushing by the Controlled Water Valve If No Controlled Water Valve is selected in the Setup Config page this key is not visible Zero Prepare Press this...

Страница 65: ...cture are no longer visible Flush Manual Flush Auto Take Zero KB Press this key to start Zero Check Calibration Reading are analyzed for 60 seconds Time Counting down seconds while readings are analyzed Square indication Indicates the result of the Check Calibration red fail green ok Graph indication See explanation 2 pages up when where Status is explained ...

Страница 66: ...age 66 of 232 7 7 4 Replace Measuring Cell The instructions on the 2 pages below describes how the Measuring Cell is replaced and the tools needed Before replacing the measuring cell study the chapter 4 10 Measuring Cell Instructions and Replacement page 30 ...

Страница 67: ...d input None No valve control EL1 Relay output on terminals 3 and 4 in Computer Unit Feedback input on terminals 26 and 27 in Computer Unit Closed contact indicating open overboard valve EL2 Relay output on terminals 5 and 6 in Computer Unit Feedback input on terminals 28 and 29 in Computer Unit Closed contact indicating open overboard valve EL1 ZD1 Relay output on terminals 3 and 4 in Computer Un...

Страница 68: ...t and not included in this manual Flow Input Actual flow meter None No flow meter for this line ZF1 ZF1 input on Zener Barrier PCB is used ZF2 ZF2 input on Zener Barrier PCB is used CVF CVF input on Converting Unit PCB is used ZF1 ZF2 ZF1 input on Zener Barrier PCB is used but calculations are setup in ZF2 page Selection Output Hardware relay output to activate when line is selected None No hardwa...

Страница 69: ...ressure is set to the measured Pressure The Static Pressure will not change while the sample pump is running 3 Start the sample pump 4 The level of pressure increase is then calculated as pressure increase Pressure Static Pressure 5 The pressure increase is then compared with the Sample High limit and Sample Low limit 6 If pressure increase Sample High limit for 10 seconds the Alarm High Work Pres...

Страница 70: ...rge with an alarm delay of 10 seconds Standby Max An alarm is generated if this max current is exceeded by any phase during StandBy mode Freq Measured mains voltage frequency Min Max Min and max limits of freq stops discharge with an alarm delay of 10 seconds Fi Measured angle in degrees between voltage and current Cos fi 0 78 fi 39 degrees Min Max Min and max limits of fi stops discharge with an ...

Страница 71: ...cted to the unit Connect to ZD4 Closed contact for closed valve ManualOverride_OverboardValve_Output Selection of which relay output should be activated when the key Manual Override Overboard Valve is activated Relays are in Computer Unit See chapter 7 10 6 Power Computer unit Power supply page 77 Manual Override Output Activating Manual Override Relay terminals 7 8 and 9 Normally used to remove a...

Страница 72: ...active The alarm is raised only once and will not be activated again unless the Measuring cell temperature first has increased above 8 C PumpMotorDisconnect Support of a manual disconnector switch between the Converting unit and the sample pump motor The computer unit can monitor the switch position The alarm should be deselected or wired in the Converting unit Connect to terminals 13 14 on the Co...

Страница 73: ...Used to install new software on the unit When pressed the root directory of the USB Memory stick is scanned for new software A new menu will open up with the result of the scan and installation selection A serial number specific password is needed for the software upgrade is provided by an authorized agent Remove USB Stick IMPORTANT Press this key before removing the USB Memory stick The Status li...

Страница 74: ...a USB mouse to the USB port at the front of the computer unit Select the Calibrate Touch Screen key and the touch screen calibration display appears Press your finger tip do NOT use the USB mouse against the yellow circle When the touch screen has accepted your input the circle moves to the next calibration point Press your finger tip against the yellow circle again and so on To exit without calib...

Страница 75: ... analyzing unit NMEA GPS transmitter data Testing of relay output and digital inputs Testing of printer port Activation and deactivation of Expiry 7 10 1 Main Overview of printed circuit boards in the system 7 10 2 Test Test Mode Press to activate When activated relay outputs of other printed circuit boards in the system can be manually activated Take caution when starting the sample pump pressure...

Страница 76: ...the last GGA sentence the GGA sentence contains GPS position VTG Showing the last VTG sentence the VTG sentence contains ships speed Pause Display Press to stop updating the NMEA_String and the different sentences To make it easier to manually read out data 7 10 4 Paper Printer _ Optional The paper printer module mounted to the right inside the computer unit The unit includes a thermal paper print...

Страница 77: ...ormally activated by maker or by agent A special code is needed to enable the trial period Set Extra Expiry A code for extending the trial period Normally inserted by the end customer The code for Extra Expiry can only be used once Remove Expiry A code for removing the trial period 7 10 6 Power Computer unit Power supply The power unit in the computer unit Item d1 drawing CTB10001p sheet 3 Compute...

Страница 78: ... output on the CUIO PCB CUIO_OutData Output data to the CUIO PCB CUIO_InData Input data from the CUIO PCB 7 10 8 CVCT Standard Converting unit I O PCB The Input Output printed circuit board PCB in the converting unit CVCT Item d5 drawing CTB10003 sheet 3 of 4 Converting Unit page 102 CVCT_CommStatus Communication status with the CVCT PCB CVCT_Out Relay outputs of the CVCT PCB Refer to Chapter 5 St...

Страница 79: ...PCB 7 10 10 ZBCT Converting unit Zener Barrier PCB The Zener Barrier printed circuit board PCB in the converting unit ZBCT Item d6 drawing CTB10003 sheet 3 of 4 Converting Unit page 102 ZBCT_CommStatus Communication status with the ZBCT PCB ZBCT_Out Selection of power to ZF1 or ZF2 current input ZBCT_In Software version digital inputs ZD1 ZD4 analogue input of channels ZP ZF1 and ZF2 Voltage level...

Страница 80: ...dicates software version serial number and more communication status CalRd_Com Communication status of reading calibration from with the MC GainIn Internal use MC_IR Internal use MC_Ain Internal use 7 10 12 External Modbus RTU Optional CUIO Modbus RTU communication over an RS485 channel on the CUIO PCB in the Computer unit Intended for communication with the Cargo Control system This option is not...

Страница 81: ...upgraded to a total of 10 bio fuel blends The menu below shows the approvals of a unit approved for the 5 bio fuels blends according to MEPC 1 Circ 761 Upgrade If adaption for additional bio fuels is needed another serial number specific activation password can be purchased from an authorized agent Select the Upgrade key and insert the activation password in the popup menu ...

Страница 82: ...ror 1 System Setup file Read error 2 System Setup file Write error 3 System Acc total file Key error 4 System Acc total file Read error 5 System Acc total file Write error 7 System Setup error 101 Valve Control 10 System Ref Error Measuring Cell 12 System Reading Cal Data 13 System Comm error Computer Power PCB 14 System Comm error Converting I O PCB 15 System Comm error Zener Barrier PCB 16 Syste...

Страница 83: ...ervice engineer for corrective actions 1 System Setup file Read error File system error while reading the setup data Consult a service engineer for corrective actions Computer CPU printed circuit board need to be replaced 2 System Setup file Write error File system error while writing the setup data Consult a service engineer for corrective actions Computer CPU printed circuit board need to be rep...

Страница 84: ...communicate with the Computer power supply This is a Modbus RTU communication over an RS485 line at the speed of 19200 baud Check the flat cable connections in the Computer unit cabinet There are 2 flat cables the 34 pole flat cable with grey contacts that connects the Computer CPU PCB with the Computer I O CPU CUIO and the 14 pole flat cable with red contacts the connects the Computer Power suppl...

Страница 85: ...has the 24 VDC power enabled Note that these alarms are disabled if flow is in manual mode 23 Alarm Low Speed 24 Alarm High Speed This alarm indicates a ships speed that is above the High Speed limit or below the Low Speed limit Check that the Speed source selection is correct Pulse log or GPS If source is GPS check that the NMEA communication from the GPS works If source is Pulse log check the co...

Страница 86: ...ATE ALARM key is activated in the On board test 3 page 8 7 Measurement sample alarms 40 Alarm High Work Pressure High sample water pressure in the analyzing unit for 10 seconds It indicates a problem on the outlet side of the analyzing unit RUNNING mode is stopped This alarm is also displayed with a popup window indicating all pressures See chapter 7 8 5 Pressure page 69 and 7 8 8 System Configura...

Страница 87: ...NNING mode is stopped 8 8 Paper Printer alarms The Computer PCB master is communicating with the Paper Printer continuously and will give Printer alarm immediately The unit cannot discharge with one of the paper printer alarms remaining Press the Alarm Reset key in the Alarm Table to reset the alarm and try to fix the fault See chapter 7 3 Alarm Table page 53 However the printer can be deselected ...

Страница 88: ...the wiring to the sample pump motor The expected resistance between terminals 33 and 34 of the converting unit I O PCB is 22 Ohm the resistance of the wiring Remember to make the Converting unit powerless before measuring 8 10 Miscellaneous Sample pump and Overboard Valve alarms 66 Alarm Sample Pump Running feedback IMPORTANT Verify that the sample pump is not running Raised in StandBy mode if the...

Страница 89: ...e feedback is faulty 74 Alarm Pump Disconnector Switch is ON Raised in StandBy mode if the disconnector feedback indicates the switch in ON position The feedback contact from the disconnector switch contactor is open The alarm will be activated at every touch screen timeout about 30 minutes See chapter 7 8 9 System Configuration Alarms Extras page 71 Connect disconnector switch feedback to termina...

Страница 90: ...en door page 98 d5 8 11 2 Converting unit I O PCB indications PCB located in the Converting unit see CTB10003 sheet 3 of 4 Converting Unit page 102 d5 Buzzer Modbus Transmit Enable Modbus Transmit Modbus Receive NMEA Receive VDR Transmit Overboard valve feedback EL1 Overboard valve feedback EL2 Speed log Spare input Indicate power and a running program with a flashing diode 0 5 Hz Modbus Receive M...

Страница 91: ...it page 103 d5 8 11 4 Zener barrier PCB indications PCB located in the Converting unit see CTB10003 sheet 3 of 4 Converting Unit page 102 d6 Modbus Receive Modbus Transmit Measuring cell receive Measuring cell comm ok Measuring cell transmit Indicate power and a running program with a flashing diode 0 5 Hz Modbus Receive Modbus Transmit Heater Power Indicate a running program with a flashing diode...

Страница 92: ...ly as mentioned in MEPC 108 49 chapter 6 9 1 Recorded data is stored in a non volatile memory and can hold approximately 3 000 000 printouts Recorded data can be copied to a USB memory stick Refer to chapter 7 1 Main Menu page 45 and chapter 7 5 USB page 56 All settings made to set up the individual CleanTrack can also be saved to a USB memory stick This backup file named CTB _setup txt can be use...

Страница 93: ...nabled See chapter 7 8 9 System Configuration Alarms Extras page 71 and the setting of the property ConvertingUnitType is PumpFeedback 7 In case of computer or converting unit malfunction See chapter 8 1 Malfunction of Computer Converting unit page 82 9 5 Verification of accuracy and access to restricted parts User access to the Measuring cell is restricted with seals which only Brannstrom Sweden ...

Страница 94: ...nstructions and Replacement page 30 Pressure transmitter CTB10010 sheet 5 of 5 Analyzing unit with air motor sample pump page 118 d4 9 8 4 Sample pump 9 8 4 1 Ex motor Sample pump SPP 100 Note that it is not allowed for unauthorized personnel to do any repair work on the motor Refer to makers MAINTENANCE AND REPAIR part in chapter 12 8 1 Elprom instructions page 201 Seal kit for sample pump Overcu...

Страница 95: ...churter FSF 0034 1530 63 mA Quick Blow 250VAC For instructions see chapter 4 9 Zener Barrier Instructions and Replacement page 25 9 9 Recommended Spare parts 1 set of fuses 1 pc T315mA Tube 5x20mm Time Lag T 250VAC 1 pc T500mA Tube 5x20mm Time Lag T 250VAC 1 pc T1A Tube 5x20mm Time Lag T 250VAC 1 pc T3 15A Tube 5x20mm Time Lag T 250VAC 2 pcs 63 mA according to chapter 9 8 5 Fuses page 94 2 pcs T1A...

Страница 96: ...9 Page 96 of 232 10 Figures and Drawings This chapter contains standard drawing alternatives and options For project specific drawings refer to chapter 14 Project specific drawings and data sheet page 231 The rest of the page is intentionally left blank ...

Страница 97: ...Brannstrom Sweden AB CleanTrack 1000B Rev 2 20xd 2019 Page 97 of 232 10 1 Computer Unit Drawing CTB10030 sheet 1 Computer Unit mounting ...

Страница 98: ...Brannstrom Sweden AB CleanTrack 1000B Rev 2 20xd 2019 Page 98 of 232 Drawing CTB10001p sheet 3 Computer Unit with open door Note printer is optional Standard version is without items d2 and d3 ...

Страница 99: ...Brannstrom Sweden AB CleanTrack 1000B Rev 2 20xd 2019 Page 99 of 232 Drawing P3715090 sheet 1 Computer Unit panel mount instructions ...

Страница 100: ...Brannstrom Sweden AB CleanTrack 1000B Rev 2 20xd 2019 Page 100 of 232 10 2 Converting Unit Drawing CTB10003 sheet 1 of 4 Converting Unit ...

Страница 101: ...Brannstrom Sweden AB CleanTrack 1000B Rev 2 20xd 2019 Page 101 of 232 Drawing CTB10003 sheet 2 of 4 Converting Unit ...

Страница 102: ...Brannstrom Sweden AB CleanTrack 1000B Rev 2 20xd 2019 Page 102 of 232 Drawing CTB10003 sheet 3 of 4 Converting Unit ...

Страница 103: ...Brannstrom Sweden AB CleanTrack 1000B Rev 2 20xd 2019 Page 103 of 232 Drawing CTB10003 sheet 4 of 4 Converting Unit ...

Страница 104: ...den AB CleanTrack 1000B Rev 2 20xd 2019 Page 104 of 232 10 3 Analyzing Unit 10 3 1 Analyzing Unit skid with Ex motor Sample pump Drawing CTB10015 sheet 1 of 3 Analyzing unit skid with electrical Ex motor sample pump ...

Страница 105: ...Brannstrom Sweden AB CleanTrack 1000B Rev 2 20xd 2019 Page 105 of 232 Drawing CTB10015 sheet 2 of 3 Analyzing unit skid with electrical Ex motor sample pump ...

Страница 106: ...Brannstrom Sweden AB CleanTrack 1000B Rev 2 20xd 2019 Page 106 of 232 Drawing CTB10015 sheet 3 of 3 Analyzing unit skid with electrical Ex motor sample pump ...

Страница 107: ...Brannstrom Sweden AB CleanTrack 1000B Rev 2 20xd 2019 Page 107 of 232 10 3 2 Analyzing Unit with external Sample pump Drawing CTB10014 sheet 1 of 5 Analyzing unit with external sample pump ...

Страница 108: ...Brannstrom Sweden AB CleanTrack 1000B Rev 2 20xd 2019 Page 108 of 232 Drawing CTB10014 sheet 2 of 5 Analyzing unit with external sample pump ...

Страница 109: ...Brannstrom Sweden AB CleanTrack 1000B Rev 2 20xd 2019 Page 109 of 232 Drawing CTB10014 sheet 3 of 5 Analyzing unit with external sample pump ...

Страница 110: ...Brannstrom Sweden AB CleanTrack 1000B Rev 2 20xd 2019 Page 110 of 232 Drawing CTB10014 sheet 4 of 5 Analyzing unit with external sample pump ...

Страница 111: ...Brannstrom Sweden AB CleanTrack 1000B Rev 2 20xd 2019 Page 111 of 232 Drawing CTB10014 sheet 5 of 5 Analyzing unit with external sample pump ...

Страница 112: ...Brannstrom Sweden AB CleanTrack 1000B Rev 2 20xd 2019 Page 112 of 232 10 3 3 Analyzing Unit with Freestanding items for External Sample pump ...

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Страница 114: ...Brannstrom Sweden AB CleanTrack 1000B Rev 2 20xd 2019 Page 114 of 232 10 3 4 Analyzing Unit with Air motor Sample pump Drawing CTB10010 sheet 1 of 5 Analyzing unit with air motor sample pump ...

Страница 115: ...Brannstrom Sweden AB CleanTrack 1000B Rev 2 20xd 2019 Page 115 of 232 Drawing CTB10010 sheet 2 of 5 Analyzing unit with air motor sample pump ...

Страница 116: ...Brannstrom Sweden AB CleanTrack 1000B Rev 2 20xd 2019 Page 116 of 232 Drawing CTB10010 sheet 3 of 5 Analyzing unit with air motor sample pump ...

Страница 117: ...Brannstrom Sweden AB CleanTrack 1000B Rev 2 20xd 2019 Page 117 of 232 Drawing CTB10010 sheet 4 of 5 Analyzing unit with air motor sample pump ...

Страница 118: ...Brannstrom Sweden AB CleanTrack 1000B Rev 2 20xd 2019 Page 118 of 232 Drawing CTB10010 sheet 5 of 5 Analyzing unit with air motor sample pump ...

Страница 119: ...Brannstrom Sweden AB CleanTrack 1000B Rev 2 20xd 2019 Page 119 of 232 10 4 SPP 100 Sample pump with Ex Motor ...

Страница 120: ...Brannstrom Sweden AB CleanTrack 1000B Rev 2 20xd 2019 Page 120 of 232 ...

Страница 121: ...Brannstrom Sweden AB CleanTrack 1000B Rev 2 20xd 2019 Page 121 of 232 10 5 Nikuni Sample pump for Bulkhead mounting Drawing CT041029 1 Nikuni Bulkhead Sample pump ...

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Страница 124: ...Brannstrom Sweden AB CleanTrack 1000B Rev 2 20xd 2019 Page 124 of 232 10 6 Matre Sample pump for Bulkhead mounting Drawing CT891211 1 Matre Bulkhead Sample pump ...

Страница 125: ...Brannstrom Sweden AB CleanTrack 1000B Rev 2 20xd 2019 Page 125 of 232 Drawing CT900907 1 Matre Bulkhead Sample pump ...

Страница 126: ...Brannstrom Sweden AB CleanTrack 1000B Rev 2 20xd 2019 Page 126 of 232 10 7 Connection box Drawing CTB10021 sheet 1 of 2 Connection box ...

Страница 127: ...Brannstrom Sweden AB CleanTrack 1000B Rev 2 20xd 2019 Page 127 of 232 Drawing CTB10021 sheet 2 of 2 Connection box ...

Страница 128: ...rack 1000B Rev 2 20xd 2019 Page 128 of 232 10 8 Measuring Cell replacement Drawing CTB10032 sheet 1 of 1 Measuring Cell replacement For replacement instructions see chapter 4 10 Measuring Cell Instructions and Replacement page 30 ...

Страница 129: ...Brannstrom Sweden AB CleanTrack 1000B Rev 2 20xd 2019 Page 129 of 232 10 9 GA plans 10 9 1 Partnames of typical arrangement Drawing CTB10601 sheet 1 of 1 Partnames of typical arrangement ...

Страница 130: ...Brannstrom Sweden AB CleanTrack 1000B Rev 2 20xd 2019 Page 130 of 232 10 9 2 GA plan with Ex motor Sample pump Drawing CTB10907 sheet 1 of 1 GA plan with skid Ex motor sample pump ...

Страница 131: ...Brannstrom Sweden AB CleanTrack 1000B Rev 2 20xd 2019 Page 131 of 232 Drawing CTB10917 sheet 1 of 1 GA plan with skid Ex motor sample pump and flushing ...

Страница 132: ...Brannstrom Sweden AB CleanTrack 1000B Rev 2 20xd 2019 Page 132 of 232 Drawing CTB10908 sheet 1of 1 GA plan with free standing Ex Motor sample pump ...

Страница 133: ...Brannstrom Sweden AB CleanTrack 1000B Rev 2 20xd 2019 Page 133 of 232 10 9 3 GA plan with bulkhead penetrating Sample pump Drawing CTB10906 sheet 1 of 1 GA plan with bulkhead penetrating Sample pump ...

Страница 134: ...Brannstrom Sweden AB CleanTrack 1000B Rev 2 20xd 2019 Page 134 of 232 Drawing CTB10916 sheet 1 of 1 GA plan with bulkhead penetrating Sample pump and flushing ...

Страница 135: ...Brannstrom Sweden AB CleanTrack 1000B Rev 2 20xd 2019 Page 135 of 232 10 9 4 GA plan with Air motor Sample pump Drawing CTB10901 sheet 1 of 1 GA plan with air motor sample pump ...

Страница 136: ...Brannstrom Sweden AB CleanTrack 1000B Rev 2 20xd 2019 Page 136 of 232 Drawing CTB10911 sheet 1 of 1 GA plan with air motor Sample pump and flushing ...

Страница 137: ...nstrom Sweden AB CleanTrack 1000B Rev 2 20xd 2019 Page 137 of 232 10 9 5 GA plan with pilot controlled Air motor Sample pump Drawing CTB10903 sheet 1 of 1 GA plan with pilot controlled air motor sample pump ...

Страница 138: ...AB CleanTrack 1000B Rev 2 20xd 2019 Page 138 of 232 10 10 Electrical 10 10 1 Electrical cable diagram for electrical Ex motor sample pump Drawing CTB110204 1el electrical cable diagram for electrical Ex motor sample pump ...

Страница 139: ...rom Sweden AB CleanTrack 1000B Rev 2 20xd 2019 Page 139 of 232 10 10 2 Electrical cable diagram for bulkhead mounted sample pump Drawing CTB110204 1bh electrical cable diagram for bulkhead mounted sample pump ...

Страница 140: ...Brannstrom Sweden AB CleanTrack 1000B Rev 2 20xd 2019 Page 140 of 232 10 10 3 Electrical cable diagram for air motor sample pump Drawing CTB110204 1pn electrical cable diagram for air motor sample pump ...

Страница 141: ...0B Rev 2 20xd 2019 Page 141 of 232 10 10 4 Internal cable diagram for electrical sample pump motor Drawing CTB110627 1el internal cable diagram for electrical sample pump motor Include wires 008 and 009 for sample pump contactor feedback ...

Страница 142: ...CleanTrack 1000B Rev 2 20xd 2019 Page 142 of 232 10 10 5 Internal cable diagram for Extended SPP 100 sample pump motor Optional Drawing CTB110627 1elext internal cable diagram for optional extended SPP 100 sample pump motor ...

Страница 143: ...Brannstrom Sweden AB CleanTrack 1000B Rev 2 20xd 2019 Page 143 of 232 10 11 Sample probes 10 11 1 Sample probes installation arrangements 1 Drawing CTB891216 1 Sample probes installation arrangements 1 ...

Страница 144: ...Brannstrom Sweden AB CleanTrack 1000B Rev 2 20xd 2019 Page 144 of 232 Drawing CTB900105 4 Sample probes valve arrangements 1 ...

Страница 145: ...Brannstrom Sweden AB CleanTrack 1000B Rev 2 20xd 2019 Page 145 of 232 10 12 Flow meter Drawing CT891215 5 CleanTrack Flow meter unit Vertical ...

Страница 146: ...Brannstrom Sweden AB CleanTrack 1000B Rev 2 20xd 2019 Page 146 of 232 Drawing CT900503 1 CleanTrack Flow meter unit Horizontal ...

Страница 147: ...Brannstrom Sweden AB CleanTrack 1000B Rev 2 20xd 2019 Page 147 of 232 Drawing CT050505 1 CleanTrack Flow transmitter bracket ...

Страница 148: ...Brannstrom Sweden AB CleanTrack 1000B Rev 2 20xd 2019 Page 148 of 232 11 Approval Certificates 11 1 Certificate MED D ...

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Страница 150: ...Brannstrom Sweden AB CleanTrack 1000B Rev 2 20xd 2019 Page 150 of 232 11 2 Type Approval DNV ...

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Страница 158: ...Brannstrom Sweden AB CleanTrack 1000B Rev 2 20xd 2019 Page 158 of 232 11 4 IMO Certificate CCS ...

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Страница 163: ...Brannstrom Sweden AB CleanTrack 1000B Rev 2 20xd 2019 Page 163 of 232 11 6 Type Approval NK ...

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Страница 166: ...Brannstrom Sweden AB CleanTrack 1000B Rev 2 20xd 2019 Page 166 of 232 12 ATEX Certificates and Instructions 12 1 Declaration of Conformity ...

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Страница 169: ...Brannstrom Sweden AB CleanTrack 1000B Rev 2 20xd 2019 Page 169 of 232 12 2 ATEX Certificate Zener Barrier PCB ...

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Страница 174: ...Brannstrom Sweden AB CleanTrack 1000B Rev 2 20xd 2019 Page 174 of 232 12 3 ATEX Certificate Measuring Cell ...

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Страница 185: ...Brannstrom Sweden AB CleanTrack 1000B Rev 2 20xd 2019 Page 185 of 232 12 5 Pressure transmitter Siemens 12 5 1 Declaration of Conformity ...

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Страница 187: ...Brannstrom Sweden AB CleanTrack 1000B Rev 2 20xd 2019 Page 187 of 232 12 5 2 ATEX Certificate ...

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Страница 201: ...Brannstrom Sweden AB CleanTrack 1000B Rev 2 20xd 2019 Page 201 of 232 12 8 Sample Pump SPP 100 with Elprom explosion proof motor 12 8 1 Elprom instructions ...

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Страница 205: ...Brannstrom Sweden AB CleanTrack 1000B Rev 2 20xd 2019 Page 205 of 232 12 8 2 Elprom Certificate EPT 17 ATEX 2588 X ...

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Страница 209: ...Brannstrom Sweden AB CleanTrack 1000B Rev 2 20xd 2019 Page 209 of 232 12 8 3 Elprom Certificate EUM1 10 ATEX 0350 ...

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Страница 228: ...rack 1000B Rev 2 20xd 2019 Page 228 of 232 12 9 Sample Pump Speck pump with Gast air motor Please contact Brannstrom Sweden AB to receive the ATEX certificate of the Speck sample pump with Gast air motor Email info brannstrom se ...

Страница 229: ...nstrom Sweden AB CleanTrack 1000B Rev 2 20xd 2019 Page 229 of 232 13 Appendix Work shop test and Calibration Certificate The 4 following pages contains Work shop test 4 pages Calibration Certificate 1 page ...

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