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 Page 23 

Determine Water Temperature Inside Tank (cont’d) 

Step 1. 

Move the gas control power switch to the “OFF” 

position.

Step 2. 

Draw approximately 4 gallons of water from the drain valve into a 

container and discard.  Draw an additional gallon and immediately measure the water
temperature using an accurate thermometer.  It may be necessary to open a hot water 
faucet to allow the water heater to drain. 
Step 3. 

Using the chart below, determine the correct resistance value for the 

water temperature from Step 2. 
Example: 

If the water temperature is 84°F, then the resistance through the sensor

would be 8449 (see shaded area). NOTE: Sensor resistance increases as the 
temperature falls. 

Sensor Resistance at Various Temperatures

°F

0

1

2

3

4

5

6

7

8

9

40

26109

25400

24712

24045

23399

22771

22163

21573

21000

20445

50

19906

19383

18876

18383

17905

17440

16990

16553

16128

15715

60

15314

14925

14548

14180

13823

13477

13140

12812

12494

12185

70

11884

11592

11308

11032

10763

10502

10248

10000

9760

9526

80

9299

9078

8862

8653

8449

8250

8057

7869

7685

7507

90

7333

7165

7000

6839

6683

6531

6383

6238

6098

5961

100

5827

5697

5570

5446

5326

5208

5094

4982

4873

4767

110

4663

4562

4464

4368

4274

4183

4094

4006

3922

3839

120

3758

3679

3602

3527

3453

3382

3312

3244

3177

3112

130

3048

2986

2925

2866

2808

2752

2697

2643

2590

2538

140

2488

2439

2391

2344

2298

2253

2209

2166

2124

2083

150

2043

2004

1966

1928

1891

1856

1820

1786

1753

1720

160

1688

1656

1625

1595

1566

1537

1509

1481

1454

1427

170

1402

1376

1351

1327

1303

1280

1257

1235

1213

1191

180

1170

1150

1129

1110

1090

1071

1053

1035

1017

999

190

982

965

949

933

917

901

886

871

857

842

200

828

814

801

788

775

762

749

737

725

713

In Degrees F

Determine Tank Temperature 

Gas control power 

switch 

23

Содержание PE2XR504T Series

Страница 1: ...SUPPLEMENT Troubleshooting Guide and Instructions for Service To be performed ONLY by qualified service providers Models Covered by This Manual PE4403S F BN SX PE440T F BN SX PE4503 F BN SX PE2XR504T...

Страница 2: ...t Maintenance _________________________________________ 19 Pilot Inspection Testing and Replacement Thermal Well Testing ______________________________________ 21 Determine Water Temperature Inside Ta...

Страница 3: ...to life and property and will nullify the warranty If sweat fittings are to be used DO NOT apply heat to the nipples on top of the water heater Sweat the tubing to the adapter before fitting the adapt...

Страница 4: ...uefied petroleum gases propane gas and natural gas have an odorant added by the gas supplier that aids in the detection of the gas Most people recognize this odor as a sulfur or rotten egg smell Other...

Страница 5: ...rmal operating parameters exists the gas control diagnostic LED will flash a code to positively identify an operational issue This service manual is designed to facilitate problem diagnosis and enhanc...

Страница 6: ...tube type or a digital magna helic type can be used This device is used to measure gas and or air pressure and vacuum Multi Meter A digital type is strongly recommended This device is used to measure...

Страница 7: ...for Natural Gas 11 w c for Propane 14 w c maximum for Natural Gas Propane Approved Vent Materials Single or Double Wall Metal Vent Pipe Minimum Clearance for Servicing 18 from top 24 from front 4 from...

Страница 8: ...out Indefinite See page 11 to reset Verify Resistive Delay Retry after 2 minutes repeats 5 times Simulated Resistive Load Lockout Indefinite cycle power to reset Hardware Error Lockout Indefinite self...

Страница 9: ...a 3 second pause The gas control waits 2 minutes Then the control cuts power to the relay This cycle repeats until the safety circuit opens 2 Relay Energized 3 Safety Circuit Check If the safety circu...

Страница 10: ...out The gas control re attempts to light the pilot starting at Normal Heating Sequence 2 8 Thermostat Satisfies Gas control LED flashes once every 4 seconds 9 Burner Off 10 Relay De energized 15 secon...

Страница 11: ...ds before returning to desired temperature setting 3 Safety Circuit Fault A Safety Circuit Failed to Close The gas control proceeds to flash 3 times with a 3 second pause The gas control waits 5 minut...

Страница 12: ...3 second pause The gas control waits 5 minutes before repeating the ignition sequence B Flame Sensed Out of Sequence The gas control only looks for pilot flame when the relay is energized If flame is...

Страница 13: ...rking Faulty relay 1 Verify cord sets are fully plugged in 2 See Relay Replacement on page 28 Three flashes three second pause Relay not working Faulty relay 1 Verify cord sets are fully plugged in 2...

Страница 14: ...ammable vapor sensor exposed to excessive moisture 3 Flammable vapor sensor exposed to extreme ambient temperature 4 Resettable thermal switch open See Flammable Vapor Sensor Testing on page 27 Eight...

Страница 15: ...ensor out of specification x 63 Ignition successful but flame lost during run cycle Soft lockout x 64 Internal gas valve fault detected x 85 Soft Lockout due to maximum number of recycles exceeded las...

Страница 16: ...cond pause Leak sensor malfunction 1 Leak Sensor resistor removed 2 Leak Sensor improperly connected to Accessory Module Amber Five flashes and three second pause Gas control missing not connected 1 W...

Страница 17: ...rner should light smoothly from the pilot and burn with a blue flame with a minimum of yellow tips Steel burner models self adjust air to gas ratio mixture and do not have an adjustable air shutter Th...

Страница 18: ...from the combustion chamber Step 9 Thoroughly inspect the burner surface area and burner port area and remove any loose debris Step 10 Unscrew the burner from the main burner orifice Step 11 Remove th...

Страница 19: ...and Replacement Note The Pilot Maintenance section replaces page 13 in the Defender Atmospheric service manual p n 238 44943 00 Step 1 Move the gas control power switch to the OFF position Step 2 Unp...

Страница 20: ...amber Step 9 Remove the pilot assembly from the main feedline using a 1 4 nut driver Step 10 Visually inspect the spark igniter flame sense wire for damage Replace the pilot assembly if damage is foun...

Страница 21: ...of the pilot assembly using a 7 16 wrench b Remove the pilot tube and pilot orifice c Inspect the pilot tubing and pilot orifice for blockages Clean or replace as necessary Step 16 Re assemble the pil...

Страница 22: ...ter Temperature Inside the Tank procedure If the values are correct replace the gas control otherwise replace the thermal well Determine Water Temperature Inside Tank Note The Determine Tank Temperatu...

Страница 23: ...22771 22163 21573 21000 20445 50 19906 19383 18876 18383 17905 17440 16990 16553 16128 15715 60 15314 14925 14548 14180 13823 13477 13140 12812 12494 12185 70 11884 11592 11308 11032 10763 10502 1024...

Страница 24: ...Turn off the gas supply to the water heater and disconnect the gas piping from the gas control Step 4 Disconnect the pilot tube using a 7 16 wrench and the main burner feedline with a 3 4 wrench from...

Страница 25: ...s piping from the gas control Step 4 Disconnect the pilot tube using a 7 16 wrench and the main burner feedline with a 3 4 wrench from the gas control Step 5 Disconnect the wire harnesses and spark ig...

Страница 26: ...ow for proper gas control installation Tighten the thermal well using a 1 5 16 wrench Step 2 Route the wire leads back into relief opening Step 3 Align the slots located on the thermal well flange wit...

Страница 27: ...nstallation and Operation manual Flammable Vapor Sensor Testing Note The Flammable Vapor Sensor Testing section is in addition to the Defender Atmospheric service manual p n 238 44943 00 Step 1 Move t...

Страница 28: ...ddition to the Defender Atmospheric service manual p n 238 44943 00 Step 1 Verify 120VAC and proper polarity are at the wall outlet Step 2 With the water heater plugged in and the gas control power sw...

Страница 29: ...nect the 4 wires attached to the relay Step 6 Remove the relay from its socket Step 7 Install the new relay p n 233 47642 00 Step 8 Re connect the wires removed in Step 5 to their proper locations Ste...

Страница 30: ..._______________________________________________________ ____________________________________________________________ ____________________________________________________________ ______________________...

Страница 31: ...door 3 Jacket head 17 Accessory Module 4 Jacket 18 Junction box wire harness 5 Heat trap outlet 19 Thermal well 6 Anode Outlet Device 20 Gas control 7 Heat trap inlet 21 FV sensor RTS wire harness 8 B...

Страница 32: ...Email parts bradfordwhite com techserv bradfordwhite com www bradfordwhite com...

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