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Gas Connections 

 

The gas supply lines must meet all requirements of the National Fuel Gas Code (ANSI 
Z223.1-Latest Edition), or in Canada CAN/CGA B149.1 Natural Gas Installation Code 
(Latest Edition) or CAN/CGA B149.2 Propane Installation Code (Latest Edition). 

 

The minimum permissible gas supply pressure for the purpose of input adjustment is 
one (1.0) inch 

(0.25 kPa) 

water column above the operating manifold pressure.  See the 

rating plate and gas valve for the manifold pressure and gas type.  The maximum 
permissible gas supply pressure is fourteen (14.0) inches 

(3.5 kPa)

 water column for 

natural gas and liquefied petroleum gases/propane gas. 

 

1.  Connect this water heater only to the type of gas (Natural or Propane gas) as 

shown on the rating plate.  Use clean black iron pipe or equivalent material 
approved by local codes and ordinances. (Dirt and scale from the pipe can enter 
the gas valve and cause it to malfunction).  The inlet gas line must have a minimum 
length of three (3) inches 

(7.6 cm)

 drip leg 

(sediment trap) 

installed as close to the 

water heater’s gas valve as possible.  A ground joint union must be installed as 
close to the water heater as possible in the gas supply line feeding the water heater 
to permit servicing of the water heater. Compounds used on the threaded joints of 
the gas piping must be resistant to the action of liquefied petroleum gases/propane 
gas.  DO NOT apply pipe dope to the gas valve inlet and make certain that no pipe 
dope has become lodged in the inlet screen of the gas valve.  Extreme care must 
be taken to ensure no pipe dope enters the gas valve.  Avoid excessive torque 
when tightening the gas supply line to the gas valve.  Excessive torque may result 
in cracking of the gas valve housing and could create a gas leak.  The suggested 
maximum torque is 31.5 ft. lbs. (4.4 kg-m).   

 

2.  This water heater and its gas connection must be leak tested before placing the 

water heater in operation.  Check for gas leaks with a soap and water solution and a 
brush or a commercial leak detector fluid. 

NEVER USE A MATCH OR OPEN 

FLAME FOR TESTING!

 

 

3.  While checking for leaks care must be taken to prevent solution from   

contacting the electrical connections at the control. If electrical connections at the 
control become wet, they must be thoroughly dried before attempting to operate the 
water heater. 

WARNING 

The manufacturer of this water heater will not be liable for any damage or injury 
caused as a result of a cracked gas inlet as a result of excessive torque.

 

CAUTION 

The water heater and individual shutoff valve must be disconnected from the gas 
supply piping system during any pressure testing of the system at test pressures 
in excess of 1/2 psi (3.5 kPa).  The water heater must be isolated from the gas 
supply piping system by closing its manual shutoff valve during any pressure 
testing of the gas supply system at test pressures equal to or less than 1/2 psi (3.5 
kPa).  The supply line must be capped when not connected to the water heater.

 

Internet Version for Reference Only

Содержание M-1-40S6BN

Страница 1: ...s supplier s instructions If you cannot reach your gas supplier call the fire department Installation and service must be performed by a qualified installer service agency or the gas supplier For your...

Страница 2: ...roper usage or storage of gasoline or other flammable materials in the location where the water heater is installed the technology will resist ignition of the flammable vapors outside the confines of...

Страница 3: ...Vent pipe preparation and joining 23 Combustion Air Supply 25 Water Connections 27 Gas Connections 30 Electrical Connections 31 Wiring Diagram 32 GENERAL OPERATION 33 Lighting and Shutdown Instructio...

Страница 4: ...his appliance if any external part to the tank has been submerged in water You should contact a qualified service technician to inspect the appliance and to replace any part of the control system incl...

Страница 5: ...1 Natural Gas Installation Code Latest Edition or CAN CGA B149 2 Propane Installation Code Latest Edition The location of this water heater is of the utmost importance Before installing this water he...

Страница 6: ...WATER HEATER IF EXPOSURE HAS OR WILL OCCUR DO NOT STORE ANY POTENTIALLY CORROSIVE COMPOUNDS IN THE VICINITY OF THE WATER HEATER WARNING Liquefied petroleum gases propane gas are heavier than air and w...

Страница 7: ...cm in diameter and pitched for proper drainage It is recommended that a minimum clearance of four 4 inches 10 2 cm be provided on the side of the water heater for servicing and maintenance of the com...

Страница 8: ...st be covered by the panel The minimum clearances to combustibles for this water heater are zero 0 inch 0 cm from the sides and rear five 5 inches 12 7 cm from the front of the jacket zero 0 inch 0 cm...

Страница 9: ...2 13 m M Clearance under a veranda porch deck or balcony 12 inches 30 cm b 1 In accordance with the current CAN CGA B149 Installation Codes 2 In accordance with the current ANSI Z223 1 Latest edition...

Страница 10: ...bient temperature and humidity of venting space vent distance and slope and product usage In order to effectively control condensate from adversely affecting the mechanical components of the water hea...

Страница 11: ...vent pipe for the vent connector Table 2 lists the venting distances allowed with 4 10 2 cm diameter vent pipe When venting with 4 10 2 cm vent pipe use a 4 10 2 cm to 3 7 6 cm reducer to exit through...

Страница 12: ...the Roof 2 80 24 4 15 4 6 Through the Roof 3 75 22 9 15 4 6 Through the Roof 4 70 21 3 15 4 6 NOTE When using 4 10 2 cm vent pipe use a 4 10 1 cm to 3 7 6 cm reducer and exit the building wall with 3...

Страница 13: ...nal provided with the water heater to the vent connector The distance between the edge of the 90 vent terminal and the exterior wall see Figure 3 must be 1 in 2 5 cm Use the proper cement and assembly...

Страница 14: ...The National Fuel Gas Code ANSI Z223 1 Latest Edition or CGA CAN B149 Installation Code latest edition Figure 4 NOTE For installations requiring both horizontal and vertical runs the following rule m...

Страница 15: ...an or equal to 12 30 5 cm above the ground or anticipated snow level the installation must be modified as shown below see Figure 5 Refer to Table 3 for maximum venting lengths using 3 7 6 cm vent pipe...

Страница 16: ...straight Length ft m Terminating Reduce 4 to 3 Reduce 10 1 cm to 7 6 cm of Elbows 48 65 gal Min straight Length ft m 2 90 Elbows with 1 90 Elbow 1 85 25 9 10 3 1 2 90 Elbows with 1 90 Elbow 2 80 24 4...

Страница 17: ...distances allowed with 3 7 6 cm diameter vent pipe When venting with 3 7 6 cm vent pipe use a 3 7 6 cm to 2 5 1 cm reducer to exit through the building wall with 2 5 1 cm vent pipe Use the 2 5 1 cm v...

Страница 18: ...Through the Roof 0 120 36 6 15 4 6 Through the Roof 1 115 35 15 4 6 Through the Roof 2 110 33 5 15 4 6 Through the Roof 3 105 32 0 15 4 6 Through the Roof 4 100 30 5 15 4 6 NOTE When using 3 7 6 cm v...

Страница 19: ...dge of the 45 vent terminal and the exterior wall see Figure 7 must be at least 1 in 2 5 cm Use the proper cement and assembly procedures to secure the vent connector joints between the terminal and t...

Страница 20: ...s through the roof and ceiling and install the vent connector as shown in Figure 8 Make sure that the installation meets the local codes and or The National Fuel Gas Code ANSI Z223 1 Latest Edition or...

Страница 21: ...gure 9 Refer to Table 7 for maximum venting lengths using 2 5 1 cm vent pipe or Table 8 for maximum lengths using 3 7 6 cm vent pipe 2 VENT INSTALLATION 3 VENT INSTALLATION Figure 9 NOTE For installat...

Страница 22: ...ting Reduce 3 to 2 Reduce 7 6 cm to 5 1 cm of Elbows Maximum Length ft m Minimum Length ft m 2 90 Elbows with Vent Terminal 1 115 35 1 10 3 1 2 90 Elbows with Vent Terminal 2 110 33 5 10 3 1 2 90 Elbo...

Страница 23: ...fittings a Cutting Tools i A square cut must be achieved with a miter box saw or pipe cutter to ensure a proper mating with the female If a pipe cutter is used the burr created at the outer edge of t...

Страница 24: ...of the pipe 4 Joining a Joints should be made immediately after cement is applied b After fully inserting pipe into fitting socket hold joint together for about 15 to 20 seconds c Remove excess cement...

Страница 25: ...avily insulated caulked vapor barrier etc additional air may need to be provided using the methods described under CONFINED SPACES All Air From Outdoors or Specially Engineered Installations Confined...

Страница 26: ...the outdoors or spaces crawl or attic that freely communicate with the outdoors 1 When directly communicating with the outdoors each opening must have a minimum free area of 1 square inch per 4000 BT...

Страница 27: ...this water heater in a closed system without provisions for controlling thermal expansion Your water supplier or local plumbing inspector should be contacted on how to control this situation After ins...

Страница 28: ...rovided and marked for this purpose on the water heater Note Some models may already be equipped or supplied with a combination temperature and pressure relief valve Verify that the combination temper...

Страница 29: ...hot water in branch supply lines Such valves are available from the manufacturer of this water heater or a local plumbing supplier Please consult with a plumbing professional WARNING Hydrogen gas can...

Страница 30: ...the gas valve inlet and make certain that no pipe dope has become lodged in the inlet screen of the gas valve Extreme care must be taken to ensure no pipe dope enters the gas valve Avoid excessive tor...

Страница 31: ...used to turn on and off lights If wiring in conduit is required cut the flexible line cord flush with the bushing Remove the junction box cover and pull the pressure switch outside of the junction bo...

Страница 32: ...32 Electrical Connections Figure 10 continued A C B Y Figure 10 Internet Version for Reference Only...

Страница 33: ...the cold water supply shut off valve 4 Open the drain valve on the water heater by turning the stem counter clockwise The drain valve has threads on the end that will allow the connection of a standa...

Страница 34: ...liance if any part has been under water Immediately call a qualified service technician to inspect the appliance and to replace any part of the control system and any gas control which has been under...

Страница 35: ...prevent overheating Should overheating occur turn off the electrical supply to the water heater and contact a qualified service technician Thermostat Adjustment The thermostat dial is adjusted to it...

Страница 36: ...lame becomes blue On 75 gallon models fired on LPG or propane adjust the air shutter as described above until the yellow flame is minimized note the burner flame may contain a mixture of yellow and bl...

Страница 37: ...that they are burning properly See Burner Flame Check section on page 36 If sooting or other burner anomalies are evident shut down the water heater by turning off the gas per the instructions listed...

Страница 38: ...e not exact duplicates of Thoroughly inspect and replace as needed burner inner door gasket and or sight window gasket any time burner inner door is removed or disturbed Replace water heater if involv...

Страница 39: ...tlet nipple has been installed to extend tank life The anode rod should be inspected periodically every 2 years and replaced when necessary to prolong tank life Water conditions in your area will infl...

Страница 40: ...er Phone No CAUTION FOR YOUR SAFETY DO NOT ATTEMPT REPAIR OF COMBINATION GAS CONTROL BURNERS OR GAS PIPING REFER REPAIRS TO A QUALIFIED SERVICE TECHNICIAN Manufactured under one or more of the followi...

Страница 41: ...re below set point of thermostat 1 Unstable pilot 2 Pilot tube block or restricted 3 Oxidation build up on pilot electrode 4 Wire damage to pilot assembly or bad connection at gas valve 1 Pressure swi...

Страница 42: ...pause Soft lockout Pilot flame extinguished System resets after 5 minutes 1 Unstable pilot 2 Pilot tube blocked or restricted 3 Oxidation build up on pilot electrode 4 Wire damage to pilot assembly o...

Страница 43: ...lue Baffle 16 Cast Iron Burner 5 Honeywell Gas Control Valve 17 Main Burner Orifice 6 Drain Valve 18 Gas Feedline 7 Fiberglass Insulation not shown 19 Flammable Vapors Sensor 8 Foam Insulation not sho...

Страница 44: ...reatment must not be introduced into potable water used for space heating 3 This water heater must not be connected to an existing heating system or component s previously used with a non potable wate...

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