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Condensing PDV Series

Specifications

Power Supply

Dedicated 115 VAC, 60 Hz, 15A

Gas Supply Pipe Minimum 1/2” NPT (schedule 40 black iron pipe recommended)

Approved Gas

Type

Natural Gas or L.P., unit must match gas type supplied

Gas Pressure

5.0” w.c. min. for Natural Gas, 11.0” w.c. min. for L.P., 14.0” w.c. maximum (Natural

Gas & Propane)

Venting System Power vent through the wall or vertical through the roof

Approved Vent

Materials

PVC, CPVC or ABS

Minimum

Clearance for

Servicing

18” from top, 24” from front, 4” sides and rear

Water Supply

Pressure

150 psi maximum allowable working pressure. Check local codes for supply

pressure.

Gas Control

ECO Limit

Residential 188°F (87°C), Commercial 199°F (93°C)

Residential

Temperature Set

Point Range

60°F (16°C) to 160°F (71°C) (approximate temperatures)

Commercial

Temperature Set

Point Range

80°F (27°C) to 180°F (82°C) (approximate temperatures)

Blower

Temperature

Switch

Normally closed, opens @ 155°F (68°C), auto reset @ approximately 135°F (57°C)

Exhaust

Pressure Switch

Normally open
Closes on vacuum increase @ -2.15” w.c.

Intake

Pressure Switch

Normally closed
Opens on vacuum increase @ -0.8” w.c.

Blower

115 VAC, 60 Hz, 3.3 amps, 3000 RPM @ 1.5” w.c.

Glossary of Terms

BTU

British Thermal Units

psi

Pounds per Square Inch

GPM

Gallons per Minute

RPM Revolutions per minute

Hertz

ECO Energy Cut Out

kWhr

Kilowatt Hour

VAC Volts Alternating Current

LED

Light Emitting Diode

“w.c. Inches of Water Column

NPT

National Pipe Thread

ºC

Degrees Centigrade

Ohms

Ohms of resistance

ºF

Degrees Fahrenheit

Содержание LC2PDV50H76

Страница 1: ...1 19 SERVICE MANUAL Troubleshooting Guide and Instructions for Service To be performed ONLY by qualified service providers Models Covered by This Manual RC2PDV50H N X LC2PDV50H76 N X Denotes Warranty...

Страница 2: ...ent 17 II Pressure Switch Testing Replacement 18 III Blower Testing Replacement 20 IV Blower Temperature Switch Testing Replacement 22 V Gas Control Testing Replacement 24 VI Simulated Resistive Devic...

Страница 3: ...one Gas detectors are available Contact your gas supplier or plumbing professional for more information CAUTION Turn OFF or disconnect the electrical power supply to the water heater before servicing...

Страница 4: ...ases blower life by reducing bearing wear and noise Rugged Wiring Connections receptacle type connections promote error free wiring Increased Vent Lengths increased venting performance is achieved whi...

Страница 5: ...ls Required for Service Manometer A liquid U tube type or a digital magnahelic type can be used This device is used to measure gas and or air pressure and vacuum Multi Meter A digital type is strongly...

Страница 6: ...al 188 F 87 C Commercial 199 F 93 C Residential Temperature Set Point Range 60 F 16 C to 160 F 71 C approximate temperatures Commercial Temperature Set Point Range 80 F 27 C to 180 F 82 C approximate...

Страница 7: ...10 3 1 Through the Wall 2 110 33 5 10 3 1 Through the Wall 3 105 32 0 10 3 1 Through the Wall 4 100 30 5 10 3 1 Through the Wall 5 95 29 0 10 3 1 Through the Roof 0 120 36 6 15 4 6 Through the Roof 1...

Страница 8: ...d maximum 1 second minimum Post purge 15 Seconds PS Fault Delay failed open close Retry after 2 minutes Soft Lockout Retry after 5 minutes ECO Limit Lockout Indefinite see PV SERVICE PROCEDURE VI page...

Страница 9: ...with a 3 second pause The gas control waits 2 minutes and then the blower runs for 30 seconds This cycle repeats until the safety circuit opens 2 Blower energizes 3 Pressure Switch Proves Blower Vent...

Страница 10: ...9 Burner off 10 Blower post purges 15 seconds Abnormal Operation 1 Simulated Resistive Device Fault a If the resistance is greater than 70 000 ohms The gas control immediately turns off all outputs T...

Страница 11: ...turns off and the control flashes 3 times with a 3 second pause The gas control waits 2 minutes before turning on the blower for another 30 seconds to check if the circuit will close This cycle repea...

Страница 12: ...tion begins If the recycle count limit has been reached the gas control turns off the blower and flashes 6 times then 3 times with a 3 second pause The gas control waits 5 minutes before repeating the...

Страница 13: ...locked or restricted 3 Oxidation build up on pilot electrode 4 Wire damage to pilot assembly or bad connection at gas valve 5 Low gas pressure Page 17 Procedure II Two flash three second pause Pressur...

Страница 14: ...ed 3 Oxidation build up on pilot electrode 4 Wire damage to pilot assembly or bad connection at gas valve 5 Insufficient combustion air 6 Gas pressure is out of specification 1 4 Page 17 5 Refer to in...

Страница 15: ...lot flame should be stable Some causes for an unstable pilot flame are a The water heater vent is less than the allowable vent length b The gas pressure is out of specification c The pilot flame is no...

Страница 16: ...e the burner assembly from the combustion chamber Step 7 Thoroughly inspect the burner surface area and burner port area and remove any loose debris Step 8 Unscrew the burner from the main burner orif...

Страница 17: ...there is no continuity Step 10 Visually inspect the igniter flame sense electrode for deterioration Replace the pilot as necessary The electrode should not be in contact with the pilot hood If so car...

Страница 18: ...Y N Y Check tubing and pressure tap on switch for blockage Is there blockage Check tubing and pressure tap on switch for blockage Is there blockage Switch contacts are OK See Safety Circuit Voltage T...

Страница 19: ...m pressure switch see photo 5 Step 5 Disconnect the wire leads from the pressure switch see photo 6 Step 6 Reconnect the wires from Step 5 to the new pressure switch Step 7 Carefully position the pres...

Страница 20: ...here 115VAC at wall outlet Incorrect supply voltage polarity With blower running and exhaust adapter removed from the top of blower is there a negative pressure of 2 80 to 3 2 w c Repair or replace po...

Страница 21: ...on Step 1 Clean any debris from the jacket head of water heater Step 2 Set new blower with gasket in place using locating pins on blower flange to line up with location holes in jacket head Step 3 Sec...

Страница 22: ...r high exhaust temperatures Step 1 Vent length is below minimum allowable Step 2 Vent diameter not to specification Step 3 Missing or deteriorated flue baffle s Step 4 Gas pressure is out of specifica...

Страница 23: ...e switch to the blower housing see photo 14 Step 5 Remove the temperature switch from the blower housing Step 6 Install the new temperature switch Be sure the temperature switch is properly seated in...

Страница 24: ...ap Step 4 Follow instructions located on the lighting instructions label and proceed to light the main burner and observe manometer reading Step 5 Proper operating range for Natural Gas is 4 0 0 5 w c...

Страница 25: ...he gas control to the LOW position and wait a minimum of 6 seconds Then rotate the gas control knob to the desired setpoint at least a 45 rotation and follow the lighting instructions to return to nom...

Страница 26: ...to damage gasket material in inner door Step 7 Removal of Gas Control a Disconnect main burner feedline and pilot tube b Remove the gas control from water heater by rotating counter clockwise DO NOT...

Страница 27: ...interfere with the outer jacket burner access door when reinstalled f Firmly place right side inner door flange against the left side inner door flange and secure with 2 hex drive screws from Step 6b...

Страница 28: ...ant Step 3 Using a multi meter set to the ohms setting check resistance of the flammable vapor sensor or simulated resistive device Resistance must be between 3 000 ohms and 48 000 ohms If outside of...

Страница 29: ...es not light observe the LED flash code on the gas control and refer to the troubleshooting section see page 13 Safety circuit voltage is OK Is there 10 to 13 VAC between the pressure switch terminal...

Страница 30: ...gas control Disconnect wire harness from gas control see photo 21 Is there 115VAC across black white wires as shown in photo 22 Incorrect supply voltage polarity Is there 115VAC across pins 2 6 Call f...

Страница 31: ...Visually inspect the inlet nipple diptube The inlet nipple diptube should be free of cracks and any blockage The HydroJet slots should be open and free of any blockage Any damage such as cracks restri...

Страница 32: ...6 socket is necessary to loosen the anode Step 6 Remove the anode and visually inspect the anode Step 7 If the anode does show signs of depletion this is normal a If depletion is of the original anode...

Страница 33: ...r Step 8 Remove the jacket head screws with a nutdriver Remove the jacket head This may require assistance with a slotted screwdriver as shown below Step 9 With the jacket head removed cut the perimet...

Страница 34: ...head in place by screwing in the screws removed in Step 7 Step 17 Reinstall the blower on the jacket head There are holes in the jacket head to accept locating pins on the underside of the blower hous...

Страница 35: ...ired If replacement is required proceed to Inner Door Gasket Replacement Procedure Inner Door Gasket Replacement Procedure Step 1 After inspection of the inner door as noted in Step 4 completely remov...

Страница 36: ...channel of the inner door around the feedline Using the hex drive screws from Step 3c secure the left side inner door in place DO NOT OVER TIGHTEN SCREWS Step 3 Position pilot tube and igniter sensor...

Страница 37: ...the fastener holes of the combustion chamber are aligned with right side inner door slotted opening Verify seal integrity around combustion opening Secure right side inner door using hex drive screws...

Страница 38: ...g the condensate tee to the back cover and the vertical vent pipe Step 4 Remove the condensate tee Be aware that condensate is in the tee and take appropriate measures Step 5 Remove the bottom cap of...

Страница 39: ...t on the exhaust cover Step 3 With a 5 16 socket or wrench loosen the 8 screws sealing the cover to the gasket Step 4 Remove the cover and inspect the seal bead on the gasket flange as well as the sea...

Страница 40: ...Hand start the nuts that were removed in step 3 onto the studs on all 8 locations to ensure a proper fit Begin securing the 5 16 nuts with an wrench or a socket This process should be done following...

Страница 41: ...xhaust Cover 37 Pilot 5 Blower Temp Switch 16 Hex Head Anode 27 Condensate Tee 38 Screw 6 Jacket Head 17 Vertical Exh Pipe 28 Exhaust Gasket 39 Feedline 7 Surround 18 Vertical Int Pipe 29 Right Side I...

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