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BRADFORD WHITE

Page 8

Copper Brute B4 Volume Water Heaters

Page 9

2.5  Venting of Combustion Products

2.5.1  General Information 

When installed indoors, the drafthood must be 

connected to a venting system. The venting system 

must be installed by a qualified installer and in 

accordance with the latest edition of ANSI Z223.1. In 

Canada, the installation must be in accordance with 

CAN1-B149.1 or .2, and any local codes that apply. 

The vent pipe must have a listed vent cap, and 

extend at least 2 feet (0.6 m) above any object within a 

10 foot (3.0 m) radius. 

NOTE:

 Do not use sheet metal screws at the 

snap lock joints of Type B double-wall gas vents.

Do not weld or bolt the vent pipe to the heater 

drafthood. The weight of the stack must not rest on the 

heater. The drafthood and heater top must be easily 

removable for normal heater service and inspection.

 

WARNING

Avoid ending heater vents near air conditioning or 

air supply fans. The fans can pick up exhaust flue 

products from the heater and return them inside the 

building, creating a possible health hazard.

Avoid horizontal runs of the vent pipe and 90 

degree elbows, reductions, and restrictions. Horizontal 

runs should have at least a 1/4 inch (6.3 mm) rise per 

foot in the direction of flow. Support a vent connector 

for the design and weight of the material used to 

maintain clearances and physical damage and separate 

of joints.

Always use double-wall or insulated vent pipe 

(Type B or equivalent).

 

WARNING

In cold weather, uninsulated outside vents can 

chill the rising flue products, blocking the natural 

draft action of the venting system. This can create 

a health hazard by spilling flue products into the 

heater room.

Avoid oversize vent piping or extremely long 

runs of the pipe which may cause too much cooling 

and condensation of flue gasses. 

When the installation of a power vent or draft 

fan in the venting system is necessary, qualified 

personnel should design the installation following 

good engineering practices and all applicable codes. 

A suitable draft switch must be wired into the heater 

control circuit at the terminal designated Field 

Interlock to keep the heater from firing unless there is 

a positive draft.

2.5.2 Replacement of Existing Heater

When a heater is removed from a common 

venting system, the venting system may be too large 

for proper venting of the other appliances connected 

to it.

If replacing an existing heater with a Copper 

Brute heater and the existing heater was connected 

to a common venting system, the common venting 

system must comply with ANSI Z223.1/National Fire 

Protection Association (NFPA) 54. When resizing any 

portion of the common venting system, the common 

venting system should be resized to approach the 

minimum size as determined using the tables in 

ANSI Z223.1/NFPA 54, Appendix G. In Canada, the 

common venting system should be resized so the  

installation will be in accordance with CAN/CGA 

B149.1 or .2.

2.6  Water Flow 

2.6.1 Reversible Water Connections

Bradford White ships the heater with the 

water connections on the right side. The heater can 

be installed with the water connections on either 

side. It could be necessary, or helpful, to switch the 

connections to the left side to improve access for 

installation service. Have a professional service 

technician perform this modification before installing 

the heater using the following procedures: 
1.      Remove the front cover.
2.      If there is a vent cap or drafthood installed, they 

must be removed before removing the grate top 

assembly. On indoor installations (sizes 175-

250), the drafthood switch must be disconnected 

at the left side of the heater.

3.      If the unit is in the low-profile outdoor 

configuration, remove the hex-head screws 

(see Figure 15) and lift the grate top assembly 

straight up.

4.      Remove the screws that fastens the flue collector 

holddown clamps and remove the clamps (see 

Figure 16).

5.      Remove the flue collector assembly by lifting it 

out of the chassis.

6.      Remove the screws that fastens the gap closures 

and put them aside.

7.      Remove the three grommets.
8.      Remove the drain valves and plug. There is one 

hex plug on the left side, near the rear of the 

jacket. The drain valves are located on the left 

side and right side of the heater (see Figure 15).

9.      Remove the four screws that fastens the metal 

channels covering the capillary tube on the right 

side of the jacket, and lay the channels aside.

Содержание Copper Brute B4

Страница 1: ...tion and or operation will void the warranty WARNING If the information in this manual is not followed exactly a fire or explosion may result causing property damage personal injury or loss of life Do...

Страница 2: ...rt Up Procedure 21 3 3 Setting the Temperature Controls 21 3 3 1 Remote Water Heater Temperature Control 21 3 3 2 Internal Water Heater Temperature Control 22 3 4 Adjustment for Minimum Input Rate mod...

Страница 3: ...sporter The transporter will not accept a claim from the shipper Bradford White The warranty does not cover damage caused by improper installation operation or field modification 1 3 Technical Assista...

Страница 4: ...Fired Heaters ANSI ASME CSD 1 Any changes to the heater gas controls gas orifices wiring or draft diverter may void the warranty If field conditions require a change to any of the above consult the fa...

Страница 5: ...of all the gas fired ap pliances within the enclosure Alcove Installation acceptable An alcove suitable for the installa tion of a heater is a restricted sec tion of a room not separated from the roo...

Страница 6: ...For Combustible Floors Flashing 4x4 Stringer Roof Base Rail 20 Gauge Galvanized Sheet Metal Cap Roofing 2 3 3 Flooring Typical Installation Do not install the heater directly on carpeting without pla...

Страница 7: ...each opening must have a minimum free area of at least one square inch for each 4 000 BTU h input of the total input rating of all appliances in the enclosed area In Canada refer to CGAB149 1 and 2 2...

Страница 8: ...nal designated Field Interlock to keep the heater from firing unless there is a positive draft 2 5 2 Replacement of Existing Heater When a heater is removed from a common venting system the venting sy...

Страница 9: ...mp Flue Collector REAR TILE COVER FLOW SWITCH CONDUIT GAP CLOSURE GROMMET DRAIN VALVE METAL CHANNEL FOR CAPILLARY TUBE TERMINAL STRIP HEAT EXCHANGER ASSEMBLY GAP CLOSURE DRAIN PLUG DRAIN VALVE REAR TI...

Страница 10: ...nal strip disconnect the two brown wires from No 5 and No 6 terminals 15 Remove the flow switch conduit retaining clip and the elbow leading into the jacket 16 Reach inside the control compartment and...

Страница 11: ...ten the capillary tube s by squeezing the retaining clip together then tighten the screw 25 Feed the two brown wires through the top hole on the left side until the conduit elbow is against the jacket...

Страница 12: ...4 3 2 30 17 Hard 23 1 5 18 1 5 5 22 12 400 2 Soft 34 2 1 13 3 4 1 19 11 Normal 34 2 1 13 3 4 1 19 11 Hard 46 2 9 23 4 7 1 14 8 4 Soft 17 0 7 11 1 3 4 37 21 Normal 17 0 7 11 1 3 4 37 21 Hard 23 1 5 19...

Страница 13: ...lve Bldg Loop Circ Pump Hot Water Return from Building Throttling Valve Check Valve Bldg Loop Circ Pump Cold Water Conventional Tank To Drain Hot Water to Building Optional Cold Water Supply When Adeq...

Страница 14: ...that will create a closed water supply system Contact the water supplier or local plumbing inspector on how to control this situation During the heating cycle of the heater the water expands creating...

Страница 15: ...ndividual shutoff valve from the supply gas system during pressure test of the system at pressures higher than 1 2 psi 3 4 kPa 8 Gas supply pressures to the heater are listed in Table 6 NOTE The heate...

Страница 16: ...eaks using a soap solution Caution Since some leak test solutions including soap and water may cause corrosion or stress cracking rinse the piping with water after testing 2 7 2 Special Precautions fo...

Страница 17: ...K FIELD INTERLOCK REMOVE JUMPER WHEN USED 2 AMP FUSE HI LIMIT CONTROL TEMP RESET MANUAL STRIP TERMINAL TRANSFORMER VENT DAMPER ACTUATOR M VENT DAMPER AND DRAFTHOOD SWITCH M RESET PILOT BURNER WITH THE...

Страница 18: ...WITH SPARK ELECTRODE SPARK O BR Y GAS VALVE PV MV PV MV Y O LINK FUSIBLE W W TR TH TR GAS VALVE ALTERNATE TH O Y BR POWER SWITCH T B 3 RELAY PUMP A 1 R W BK BL GROUNDING BK PUMP BR BR CONDUCTOR POWER...

Страница 19: ...RING 24V 115V FIELD WIRING 24V 115V GAS VALVE PILOT BURNER WITH THERMOCOUPLE 1 2 3 4 5 6 7 8 9 10 11 12 R R R R R R Y Y Y Y BK BK BK BK BR BR BR BR BR BR BR O W W W W BL BK P 1 2 3 4 5 G A T B 1 3 24V...

Страница 20: ...TE R RED Y YELLOW BL BLUE BR BROWN O ORANGE G GREEN P PURPLE FACTORY WIRING 24V 115V FIELD WIRING 24V 115V R R 24V 115V BK BR W Y Y W R R R BR O Y BK BL W R R BR BR BR Y O BR BR BK W BK BK W G Y BR O...

Страница 21: ...If you smell gas follow these rules 1 DO NOT light matches DO NOT turn electric lights or switches on or off in area DO NOT use an electric fan to remove the gas from area 2 Shut off gas at LP tank 3...

Страница 22: ...F 3 C above the automatic reset high limit For units that only have a manual reset high limit no automatic reset high limit set the manual reset high limit 20 F 11 C above the outlet temperature to av...

Страница 23: ...he gas and electric controls installed on the heaters are designed for both dependable operation and long life Safe operation of the heater depends on their proper functioning NOTE The warranty does n...

Страница 24: ...15 Install the anti rotation bracket to the inner panel and fasten with two screws see Figure 32 and the three screws to heater 16 Connect the service union in the gas line and screw the main gas pipe...

Страница 25: ...s with a wet brush or fine water spray before servicing the heat exchanger 2 Remove the heat baffles and check for a light accumulation of soot or corrosion on the outside of the heat exchanger tubes...

Страница 26: ...atural gas and between 11 and 14 inches W C for propane units see Table 6 5 1 2 Checking the Manifold Regulated Gas Pressure 1 Attach a manometer or a dry gas pressure gauge to heater jacket see Figur...

Страница 27: ...st lock fuse holder If it is burned replace it with a 2 amp fuse Part No E0084400 If there is a short the cause of the short must be found and repaired Do not jumper or bypass the fuse 6 Make sure the...

Страница 28: ...t the fusible link flame roll out switch if installed 1 Touch the voltmeter lead to the lower terminal on the terminal block see Figure 39 Figure 38 Testing the manual reset hi limit switch Figure 39...

Страница 29: ...yellow wire terminal on the transformer 2 Touch the other voltmeter lead to the red 24V terminal on the ignition control 3 If the voltmeter reads voltage the temperature control and the manual reset...

Страница 30: ...oltage replace the ignition control 6 If the voltmeter reads 24 to 28VAC but there is no pilot ignition check for a air in gas lines b restrictions in gas line valve or pilot tubing c clogged pilot or...

Страница 31: ...ot the other examine the external control It may require service or replacement 1 Check all wire connections ignition cable and using a mirror make sure there is a pilot flame 2 If everything appears...

Страница 32: ...nce Only C O R P O R A T I O N B W RADFORD HITE H2317000 Ambler PA 19002 Tech Service 800 334 3393 Service Parts 800 538 2020 Warranty Service 800 531 2111 www Bradford White com Litho in U S A Bradfo...

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