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Important: 

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Please read these instructions carefully prior to installation. 

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Check the contents of this kit before commencing fitment and report any discrepancies. 

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Do not use power tools. Only tighten with the provided allen key to avoid stripping the 

bolt heads or cross threading the bolts. 

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Do not fully tighten bolts until the end of the assembly. 

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Problems and losses which occur due to improper installation and use are not covered 
by our warranty 

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All pictures in the instructions are for reference only, pictures may vary from product to 

product, however, the installation method is the same. 

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Please check regularly if all fittings connected to the car are loose to ensure safe use. 

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Place these instructions in the vehicle’s glove box after installation is complete.

 

 

Flat Roof Platform 

SKU: 20810, 20811 or 20812

 

 

Maximum carrying capacity

150kg

 including the weight of the rack system.  

Please refer to your vehicle handbook for maximum carrying capacity – many dual cab utes are roughly around 85kg 
carrying capacity. Always use the lower the lower of the two figures. Load must be evenly distributed over the entire 
basket. 

Recommendations:

 It is essential that all bolt connections are checked after driving a short distance when you first install 

your roof racks. Bolt connections should be checked at regular intervals (once a week is enough, depending on road 
conditions, usage, loads and distance travelled). You should also check the roof racks each time they are re-fitted. Always 
make sure to fasten your load securely. Please also ensure that the centre of gravity is kept as low as possible. Contents 
must be entirely contained within the extents of the roof racks. Rack system should be removed when using an automatic 
car wash. 

Off-road use:

 Our racks can be used in off road applications, however a safety factor of 1.5 is enforced. That is, maximum 

permissible off-road load is 

100kg

. Extreme care must be taken in off road conditions 

Note for Dealers and Fitters: 

Please ensure that fitting instructions are given to the end user or client. 

These instructions remain the property of Bossco Auto Parts & Accessories Pty Ltd and may not be used or changed for any 
other purpose than intended. 

Installation Video 

 

https://youtu.be/zhugLkbnNo8

 

Follow us on our youtube channel for more installation tips and content. Share your rig with us and 
we’ll share it on our social medias! 

Содержание 20810

Страница 1: ...istributed over the entire basket Recommendations It is essential that all bolt connections are checked after driving a short distance when you first install your roof racks Bolt connections should be checked at regular intervals once a week is enough depending on road conditions usage loads and distance travelled You should also check the roof racks each time they are re fitted Always make sure t...

Страница 2: ... is recommended to start assembling with the product upside down 2 Using the provided M5 10 allen key head bolts connect the front rear bars 1 with the side bars 2 using the provided end caps Make sure the slotted holes on the bars are facing upward 3 Carefully place and align all 4 middle bars 3 on the slotted holes and hand tighten with the provided M6 15 allen key head bolts 8 Repeat for all 4 ...

Страница 3: ...7 Fully tighten all bolts start with the plastic spacers then flip over and tighten the rest For an even finish make sure to align all bolts in the middle of the slotted holes before tightening Figure 1 ...

Страница 4: ... Figure 2 ...

Страница 5: ...sket 2 2 Backbone bracket 3 4 Triangle base brackets 4 4 M8 X 30MM Hex Bolt 5 16 M8 Carriage Bolt 6 20 M8 Serrated Flange Nut 7 4 M8 Spring Washers 8 4 M8x20 Washer 9 8 M6 x 30MM Hex Bolt 10 8 M6 Serrated Flange Nut 11 8 M6 Spring Washer 12 8 M6x18 Washer ...

Страница 6: ... Pushing the 9 11 12 M6 30 bolt through the layer of Sikaflex will help spread it around the hole and saturate the thread of the bolt This will prevent water leaks The 10 M6 flange nuts go on the inside of the car roof lining No washers are used as the flange nut must bite into metal to secure tightly 11 Reassemble backbone bracket using 4 6 7 8 M8 Allen Head bolt and nuts 12 Using 5 6 M8 carriage...

Страница 7: ...ve to be drilled Volkswagen Amarok Uses factory mounting holes inside pop off section 1x M6 bolt 1x 3 nut plate per triangle base bracket separately packaged 3 nut plate is used a spacer to fill void in the roof so that the base bracket can sit flush Base bracket is not able to sit inside the void by itself The bolt does not thread into the 3 nut plate Toyota Hilux 2015 This car has a very narrow ...

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