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3-2

Safety Instructions for Electric Drives and Controls

VDP 92.1

DOK-SUPPL*-VDP*92.1***-PR02-EN-P

3.3

Hazards by Improper Use

DANGER

High voltage and high discharge current!
Danger to life or severe bodily harm by electric
shock!

DANGER

Dangerous movements! Danger to life, severe
bodily harm or material damage by
unintentional motor movements!

WARNING

High electrical voltage due to wrong
connections! Danger to life or bodily harm by
electric shock!

WARNING

Health hazard for persons with heart
pacemakers, metal implants and hearing aids in
proximity to electrical equipment!

CAUTION

Surface of machine housing could be extremely
hot! Danger of injury! Danger of burns!

CAUTION

Risk of injury due to improper handling! Bodily
harm caused by crushing, shearing, cutting and
mechanical shock or incorrect handling of
pressurized systems!

CAUTION

Risk of injury due to incorrect handling of
batteries!

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Содержание Rexroth VDP 92.1

Страница 1: ...Rexroth Machine Operator Panel VDP 92 1 R911320191 Edition 02 Project Planning Manual Electric Drives and Controls Pneumatics Service Linear Motion and Assembly Technologies Hydraulics ...

Страница 2: ...ll rights are reserved in the event of the grant of a patent or the registration of a utility model or design DIN 34 1 The specified data is for product description purposes only and may not be deemed to be guaranteed unless expressly confirmed in the contract All rights are reserved with respect to the content of this documentation and the availability of the product Bosch Rexroth AG Bgm Dr Nebel...

Страница 3: ...planations 3 1 3 3 Hazards by Improper Use 3 2 3 4 General Information 3 3 3 5 Protection Against Contact with Electrical Parts 3 4 3 6 Protection Against Electric Shock by Protective Low Voltage PELV 3 5 3 7 Protection Against Dangerous Movements 3 6 3 8 Protection Against Magnetic and Electromagnetic Fields During Operation and Mounting 3 7 3 9 Protection Against Contact with Hot Parts 3 8 3 10 ...

Страница 4: ...ssignment 6 7 6 12 Digital 24 V Inputs and Outputs X2 1 X2 2 X2O1 6 8 Pin Assignment 3 x 8 Pin Weidmüller Connector 3 5 pin spacing 6 8 Characteristics of Digital Inputs 6 8 Characteristics of Digital Outputs 6 9 6 13 Key Switches Machine On Off Emergency Stop X2M1 6 9 Pin Assignment X2M1 12 Pin Weidmüller Connector 3 5 pin spacing 6 9 6 14 Connection for External Hand held Terminal X81 6 10 Pin A...

Страница 5: ...8 1 Products 8 1 Packaging Materials 8 1 8 2 Environmental Protection 8 1 No Release of Hazardous Substances 8 1 Materials Contained in the Products 8 1 Recycling 8 2 9 List of Figures 9 1 10 Service and Support 10 1 10 1 Helpdesk 10 1 10 2 Service Hotline 10 1 10 3 Internet 10 1 10 4 Helpful Information 10 1 ...

Страница 6: ...IV Contents VDP 92 1 DOK SUPPL VDP 92 1 PR02 EN P ...

Страница 7: ...They provide an emergency stop pushbutton USB connection key switch feed override or handwheel functionality depending on the position of the key switch and pushbuttons 1 4 Using the Machine Operator Panel with Display in Residential Areas VDP 92 1 type installations that are used in residential areas housing business and commercial areas as well as small sized enterprises require a single approva...

Страница 8: ...1 2 System Presentation VDP 92 1 DOK SUPPL VDP 92 1 PR02 EN P ...

Страница 9: ...e guarantee and the right to payment of damages resulting from inappropriate use are forfeited The user alone carries all responsibility of the risks Before using Rexroth products make sure that all the pre requisites for appropriate use of the products are satisfied Personnel that in any way shape or form uses our products must first read and understand the relevant safety instructions and be fam...

Страница 10: ...the relevant function descriptions Typical areas of application of the VDP 92 1 are grinding and milling machines The VDP 92 1 may only be operated under the assembly installation and ambient conditions as described here temperature system of protection humidity EMC requirements etc and in the position specified 2 2 Inappropriate Use Using the VDP 92 1 outside of the above referenced areas of appl...

Страница 11: ...son or persons responsible for the safe operation of this equipment If the equipment is resold rented or transferred or passed on to others then these safety instructions must be delivered with the equipment WARNING Improper use of this equipment failure to follow the safety instructions in this document or tampering with the product including disabling of safety devices may result in material dam...

Страница 12: ...RNING High electrical voltage due to wrong connections Danger to life or bodily harm by electric shock WARNING Health hazard for persons with heart pacemakers metal implants and hearing aids in proximity to electrical equipment CAUTION Surface of machine housing could be extremely hot Danger of injury Danger of burns CAUTION Risk of injury due to improper handling Bodily harm caused by crushing sh...

Страница 13: ...tions and requirements for the specific application as practiced in the country of use The equipment is designed for installation in industrial machinery The ambient conditions given in the product documentation must be observed Use only safety features and applications that are clearly and explicitly approved in the Project Planning Manual For example the following areas of use are not permitted ...

Страница 14: ...fore switching on power the ground wire must be permanently connected to all electrical units according to the connection diagram Do not operate electrical equipment at any time even for brief measurements or tests if the ground wire is not permanently connected to the points of the components provided for this purpose Before working with electrical parts with voltage higher than 50 V the equipmen...

Страница 15: ...onductor connection Prior to startups even for brief tests always connect the protective conductor or connect with ground wire Otherwise high voltages can occur on the housing that lead to electric shock 3 6 Protection Against Electric Shock by Protective Low Voltage PELV All connections and terminals with voltages between 0 and 50 Volts on Rexroth products are protective low voltages designed in ...

Страница 16: ...ger to life risk of injury severe bodily harm or material damage Ensure personal safety by means of qualified and tested higher level monitoring devices or measures integrated in the installation Unintended machine motion is possible if monitoring devices are disabled bypassed or not activated Pay attention to unintended machine motion or other malfunction in any mode of operation Keep free and cl...

Страница 17: ...ompatibility EMC test on the installation 3 8 Protection Against Magnetic and Electromagnetic Fields During Operation and Mounting Magnetic and electromagnetic fields generated near current carrying conductors and permanent magnets in motors represent a serious health hazard to persons with heart pacemakers metal implants and hearing aids WARNING Health hazard for persons with heart pacemakers met...

Страница 18: ...g Under certain conditions incorrect handling and mounting of parts and components may cause injuries CAUTION Risk of injury by incorrect handling Bodily harm caused by crushing shearing cutting and mechanical shock Observe general installation and safety instructions with regard to handling and mounting Use appropriate mounting and transport equipment Take precautions to avoid pinching and crushi...

Страница 19: ...responding to the information in the respective Project Planning Manual must be provided with pressurized media such as compressed air hydraulic oil cooling fluid and cooling lubricant supplied by external systems Incorrect handling of the supply and connections of pressurized systems can lead to injuries or accidents In these cases improper handling of external supply systems supply lines or conn...

Страница 20: ...3 10 Safety Instructions for Electric Drives and Controls VDP 92 1 DOK SUPPL VDP 92 1 PR02 EN P Notes ...

Страница 21: ...on is 2 A 4 3 Ambient Conditions In operation Storage Transport Max surrounding air temperature 5 C 45 C 20 C to 60 C Max temperature gradient Temporal temperature changes up to 3 C per minute Not defined Relative humidity Climatic class 3K3 according to EN 60721 condensation not permissible Climatic class 3K3 according to EN 60721 condensation not permissible Air pressure Up to 2 000 m above MSL ...

Страница 22: ...EN 60 529 Degrees of protection incl housings and installation compartments EN 60 068 2 6 Vibration test EN 60068 2 27 Shock test Fig 4 3 Used standards Note Concerning delivered VDP displays all CE requirements are fulfilled The VDP 92 1 device is certified according to UL508 Industrial Control Equipment and C22 2 No 142 M1987 CSA However it is possible that there are combinations or extension st...

Страница 23: ...owing service life Surrounding air temperature Service life 20 C 45 000 hours 60 C 15 000 hours Fig 4 5 Service life of the fan 4 6 Compatibility Test All Rexroth controls and drives are developed and tested according to the latest state of the art As it is impossible to follow the continuing development of all materials e g lubricants in machine tools which may interact with our controls and driv...

Страница 24: ...4 4 Technical Data VDP 92 1 DOK SUPPL VDP 92 1 PR02 EN P ...

Страница 25: ...ions 5 1 DOK SUPPL VDP 92 1 PR02 EN P 5 Dimensions 5 1 Housing Dimensions Housing Dimensions of the VDP 92 1 Front and Side View Front _Seitenansicht tif Fig 5 1 Housing dimensions of the VDP 92 1 front and side view ...

Страница 26: ...5 2 Dimensions VDP 92 1 DOK SUPPL VDP 92 1 PR02 EN P Housing Dimensions of the VDP 92 1 Rear and Side View Rück _Seitenansicht tif Fig 5 2 Housing dimensions of the VDP 92 1 rear and side view ...

Страница 27: ... Install the operator panel in a manner ensuring easy access to the front panel top side Lay all connecting cables in loops and use strain reliefs for all cables Keep a suitably large distance from sources of interference Mounting Cut Out To mount the operator panel proceed as follows 1 Create a mounting cut out with 8 holes diameter 4 5 mm 2 Insert the operator panel from the front into the cut o...

Страница 28: ...5 4 Dimensions VDP 92 1 DOK SUPPL VDP 92 1 PR02 EN P ...

Страница 29: ...in Weidmüller female connector terminal MSTB 1 5 3 pin XUSB1 2 USB interfaces USB female connector 4 pin type A USB male connector 4 pin XUSB2 2 USB interfaces USB female connector 4 pin type A USB male connector 4 pin XIPC GIGASTAR interface connection to industrial PC D Sub male connector 25 pin D Sub female connector 25 pin XPS2KB PS 2 keyboard connection Mini DIN PS 2 female connector 6 pin Mi...

Страница 30: ...ontrol VSB 40 via an Y repeater the VDP has to be provided with 24 V via X13 24 VDC N C GND Isolated power supply unit X13 2 3 1 X13 1 2 3 X13 FH11 Fig 6 3 24 VDC power supply X13 Pin Function 1 24 V 2 GND 3 N C To provide the device with power you can use a commercially available 24 V industrial power supply unit Note An isolated power supply unit has to be used as pin 2 is internally connected w...

Страница 31: ...he operating system Windows NT4 0 USB_P USB2 USB1 Shield USB_M USB device Shield applied to the metal housing of the plug in connection XUSB 2 3 4 1 XUSB 1 2 3 4 XUSB_sst FH11 Fig 6 4 USB interfaces XUSB1 and XUSB2 Pin Function 1 USB power supply max 500 mA 2 Data 3 Data 4 USB ground Note It is only possible to connect USB devices fulfilling the USB specification However USB devices that e g don t...

Страница 32: ...Keyboard Mouse Interface The combined keyboard mouse interface XPS2KB allows to connect an external keyboard mouse The data are transmitted via the G4 display interface to the industrial PC PS 2 Mini DIN female connector 6 pin Cable length Max 1 5 m Cable type Shielded cross section min 0 14 mm Keyboard Clock Keyboard Data GND Mouse Data Shield Power 5 VDC Mouse Clock Keyboard Shield applied to th...

Страница 33: ...has to be activated in the BIOS by switching from Disabled to Autodetect The operating system will not recognize the plugging in of an external mouse after completed startup because the mouse initialization occurs during the booting process Note If you use a mouse please ensure that it is appropriate for industrial use Most of the mice designed for the use in offices are very susceptible to electr...

Страница 34: ... Part 1 max electric resistance and verification of the protective conductor s wiring DANGER Dangerous shock currents caused by insufficient protective conductor connection Protective conductor connections must not be affected by mechanical chemical or electrochemical influences The connection must be durable 6 10 Current and Voltage Supply X1S1 A 4 pin Weidmüller male connector 3 5 pin spacing wi...

Страница 35: ...connector strip D SUB Fig 6 9 Field bus interface PROFIBUS DP accord to EN 50170 Part 2 DP Pin Assignment Steckerbelegung_PROFIBUS_sst tif Fig 6 10 Pin assignment of the PROFIBUS DP interface Connector Pin RS485 reference Signal Meaning 1 2 3 B B RxD TxD P Receiving Transmitting data 4 CNTR_P Repeater control signal 5 C C DGND Data reference potential M 5 V 6 VP Supply voltage plus P 5 V 7 8 A A R...

Страница 36: ...nal Meaning 1 I0 2 I1 3 I2 4 I3 5 I4 6 I5 7 I6 X2I1 8 I7 Digital 24 V inputs I 0 I 7 1 I8 2 I9 3 I10 4 I11 5 I12 6 I13 7 I14 X2I2 8 I15 Digital 24 V inputs I 8 I 15 1 Q0 2 Q1 3 Q2 4 Q3 5 Q4 6 Q5 7 Q6 X2O1 8 Q7 Digital 24 V outputs Q 0 Q 7 Fig 6 12 Pin assignment X2 1 X2 2 X2O1 Characteristics of Digital Inputs Input type Type 1 according to EN 61131 2 Number of inputs 16 Electrical isolation Yes t...

Страница 37: ...se 5 W Tungsten Simultaneity factor 100 Plug in pin spacing 3 5 Weidmüller terminal Fig 6 14 Characteristics of digital outputs 6 13 Key Switches Machine On Off Emergency Stop X2M1 On the VDP 92 1 assembly the key switch the machine on pushbutton the machine off pushbutton and the emergency stop are wired on connector X2M1 Pin Assignment X2M1 12 Pin Weidmüller Connector 3 5 pin spacing Connector P...

Страница 38: ...nt X81 Plug in connector 24 pin HBA 072910 D Sub 25 pin VDP92 1 X81 PIN Signal Pin Signal 1 S1 Emergency Stop channel 1 The connection of S1 S2 and S3 are not connected on the X81 They have to be separately wired 2 S1 Emergency Stop channel 2 3 S1 Emergency Stop channel 2 4 S1 Emergency Stop channel 1 5 S3 Enabling pushbutton right 6 S2 Enabling pushbutton left 7 Common for enabling pushbutton S2 ...

Страница 39: ...x 24 V input for switch pushbutton of the hand held terminal Reference device HBA 072910 by Euchner 100 pulses revolution max 300 min Fig 6 18 Characteristics of the handwheel interface 6 15 Connection for Internal Handwheel X82 Connection X82 for the internal handwheel is located on the logic circuit The counter value of the handwheel is transmitted to the master control via PROFIBUS DP Pin Assig...

Страница 40: ...6 12 Interfaces VDP 92 1 DOK SUPPL VDP 92 1 PR02 EN P ...

Страница 41: ... 99 Thereby S1 represents the tens digit and S2 the ones digit of the station address The address must be set in deenergized status S2 S1 BCD Drehschalter tif Fig 7 1 BCD rotary switch S1 and S2 7 3 Baud Rate Setting The VDP 92 1 recognize automatically the baud rate set at the PROFIBUS DP Supported are baud rates ranging from 9 6 kbauds to 12 Mbauds 9 6 kbauds 19 2 kbauds 45 45 kbauds 93 75 kbaud...

Страница 42: ... No 24 V supply available H2 DIA Red Red Red Off Diagnostic display One or several modules indicate a diagnostics System stop see table system stop System stop see table system stop No diagnostics or system stop H3 RUN Green Green Off Operating display Cyclic I O data exchange normal operation Configuration error command actual assignment different The bus connection is not activated by the DP mas...

Страница 43: ...en Red Exceptional error firmware Service case Green Red Exceptional error hardware Service case Fig 7 4 Display of status System stop The VAM has recognized a module that is not supported by the firmware version of the bus connection To operate the I O module the firmware must be updated If an error occurs with the current firmware version the module has a hardware error The following I O configu...

Страница 44: ...Terminal The inputs of the hand held terminal pushbutton and 16 bit counter of the handwheel are mapped at the field bus in module Manual Control Unit PROFIBUS DP Module GSD File Manual Control Unit Format MSB LSB Handwheel WORD Counter value 16 bit Pushbutton inputs WORD 0 0 0 0 IN11 IN10 IN9 IN8 IN7 IN6 IN5 IN4 IN3 IN2 IN1 IN0 Fig 7 6 Input assignment for module Manual Control Unit 7 7 Internal ...

Страница 45: ...6 Lohr am Main Packaging Materials The packaging materials consist of cardboard wood and polystyrene These materials can be easily recycled For ecological reasons please refrain from returning the empty packages to us 8 2 Environmental Protection No Release of Hazardous Substances Our products do not contain any hazardous substances which may be released in the case of appropriate use Accordingly ...

Страница 46: ...the best possible way the products must be disassembled into individual modules Metals contained in electric and electronic modules can also be recycled by means of special separation processes The synthetic materials remaining after these processes can be thermally recycled If the products contain batteries or rechargeable batteries these batteries are to be removed and disposed before they are r...

Страница 47: ... Mouse interface XPS2MS 6 5 Fig 6 7 Connector panel 6 6 Fig 6 8 Pin assignment X1S1 6 6 Fig 6 9 Field bus interface PROFIBUS DP accord to EN 50170 Part 2 DP 6 7 Fig 6 10 Pin assignment of the PROFIBUS DP interface 6 7 Fig 6 11 Pin assignment of the PROFIBUS DP interface 6 7 Fig 6 12 Pin assignment X2 1 X2 2 X2O1 6 8 Fig 6 13 Characteristics of digital inputs 6 8 Fig 6 14 Characteristics of digital...

Страница 48: ...9 2 List of Figures VDP 92 1 DOK SUPPL VDP 92 1 PR02 EN P ...

Страница 49: ...0 04 06 Hotline numbers for other countries can be found in the addresses of each region on the Internet see below 10 3 Internet Additional notes regarding service maintenance and training as well as the current addresses of our sales and service offices can be found on http www boschrexroth com Outwith Germany please contact our sales service office in your area first 10 4 Helpful Information For...

Страница 50: ...10 2 Service and Support VDP 92 1 DOK SUPPL VDP 92 1 PR02 EN P ...

Страница 51: ......

Страница 52: ... Controls P O Box 13 57 97803 Lohr Germany Bgm Dr Nebel Str 2 97816 Lohr Germany Phone 49 0 93 52 40 50 60 Fax 49 0 93 52 40 49 41 service svc boschrexroth de www boschrexroth com Printed in Germany DOK SUPPL VDP 92 1 PR02 EN P R911320191 ...

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