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Modular Air Handling Unit

MAHUP(C)-06.07~ MAHUP(C)-32.40

en Installation, Operation and Maintenance Manual

368

62495

015

Read the manual carefully prior to installation and operation the unit

！

Observe the warnings in the manual

！

Installation by an authourised person only

！

Climate 5000

Содержание Climate 5000

Страница 1: ...HUP C 32 40 en Installation Operation and Maintenance Manual 8736862495 2015 07 CN Read the manual carefully prior to installation and operation the unit Observe the warnings in the manual Installation by an authourised person only Climate 5000 ...

Страница 2: ...tact us for obtaining the latest information Table of Contents 1 Key to symbols and safety introductions 3 1 1 Explanation of symbols 3 1 2 Safety information 3 1 3 Delivery handling and storage 4 1 3 1 Delivery inspection 4 1 3 2 Way of transport 4 1 3 3 Storage of the unit 4 2 Unit introduction 6 2 1 Type introduction 6 2 2 Product introduction 6 2 3 Left right Hand pipe connection 6 2 4 Unit sy...

Страница 3: ...d documents a list entry a list entry second level Key to symbols and safety instructions 3 1 Key to symbols and safety introductions Caution Risk of falling Pay attention to the center of gravity and weight when move in and out Notice Carry out electrical work as per relevant electrical standards and rules for electrical works Notice Risk of loosing Tighten the bolt for connection and assembling ...

Страница 4: ...of lifting frame shall be capable of avoiding all lifting loads to prevent severe damage Each lifting appliance shall be capable of bearing the overall weight of the unit and maintaining suffi cient weight allowance Page5 Fig 1 Sche matic diagram of unit lifting Use lifting steel pipe for unit lifting When the delivery weight is within 2000kg use steel pipe with caliber and wall thickness Φ 48 6 w...

Страница 5: ...Key to symbols and safety instructions 5 Climate 5000 8736862495 2015 07 Max 60 Fig 1 Schematic diagram of unit lifting ...

Страница 6: ...n commissioning and maintenance because of failure to comply steps and instructions specified by this manual shall be free of any responsibilities of the manufacture 2 3 Left right Hand pipe connection Page 7 Fig 3 Schematic diagram of distin guishing left and right type For MAHU with Mono structure Left or Right Hand pipe connection is decided by judging the relative position of Air Inlet to the ...

Страница 7: ...ach unit for the possible risks The following symbols are the unit functional section or warning symbols the color of which is coal ash color and shadow of the lines is industrial gray 高温 HIGH TEMPERATURE Left Right Left type unit Air inlet Fig 3 Schematic diagram of distinguishing left and right type Symbols Instruction Symbols Instruction Air damper Muffler Pre filter Fan Medium filter Drip elim...

Страница 8: ... 1 Product introduction To prevent vibration and noise transmission anti vibration pads shall be applied between equipment and foundation foundation level ness should be 1 1000 After placement the tolerance of entire unit in height and width shall be controlled within 3mm For the details of foundation installation Fig 6 8 Unit installation 8736862495 2015 07 Climate 5000 Flat face foundation Concr...

Страница 9: ...an 3mm Use hex bolt M12 80 hex nut M12 for the fixation of the corner of each section Fig 9 Use sealing glue for the connection parts of frame work and hex flangeself drilling tapping screws ST5 5 35 for the fixation of sealing compartment 8mm PE heat preservation foam stuck in ad vance Fig 8 2 Connect other parts and fasten the bolt Fig 8 1 Schematic diagram of section connection 1 Fig 8 2 Schema...

Страница 10: ...herein the air inlet and outlet pipe is connected through pipe thread or flange with PTFE tape applied on the thread and the connection type of water pipe is down in and up out Fig 12 Connect heat exchanger in accordance with the counterflow principle water flow direction counter to airflow direction in unit Except for condensate pipe the buyer should provide venting valves and drain valves in the...

Страница 11: ...ion we recommend to use floating ball siphon a self filling siphon for drainage of heat exchangers humidifiers and other wet regions at a pressure lower than ambient pressure it contains a floating ball which prevents the intake of air so that the first accumulating condensate produced can fill the siphon for the alternative U siphon for the problem mentioned below Fig 14 Schematic diagram of floa...

Страница 12: ...thod phase fail ure connection can lead to over burning of motor For wiring methods Fig 15 Motors on supply fan and humidifier must be set with interlock device 3 8 Electrical wiring of motors Configure and correct connect electric appli ances and wiring according to electrical heating wiring diagram and schematic diagram of the units Metal shell for electrical heater coil shall be well grounded E...

Страница 13: ... has humidifying function fan shall be started before water steam when stop the unit water steam shall be stopped prior to fan For the brand new unit when the temperature of fresh air is less than 2 pre heating the coil or applying corresponding protective measures is required to prevent from coil frost cracking inside the unit When power on the unit and motor is started please stop the operation ...

Страница 14: ...ulley side has been suffered strong impact during installing and removing pulley Fig 16 Schematic diagram of belt tensioning Fig 17 Schematic diagram of pulley calibration Bearing Permanently lubricated bearings are maintenance free the oil filling time for other bearings could follow the recommendation as follows Under normal operation If The unit runs below the temperature at 40 operating enviro...

Страница 15: ...en accidents to the motor and also pollute the air Cooling and heating coil Regularly check coil cleanliness clean if nec essary When using high pressure cleaning be careful with aluminum fins to avoid da mages The scale in coil will reduce cooling and heat ing capacity Please use chemical agents to clean the scale after consulting with the pro fessionals Hot and cold water quality needs to be man...

Страница 16: ...roperly designed hydraulic seal to block the water If the hydraulic seal damaged it may cause leakage Heat exchanger When carrying out maintenance and cleaning for full heat recovery please clean dust on full heat exchanger materials by lightly using the vacuum cleaner month Do not use water steam and solution to wash full heat ex changer materials Carry out inspection and maintenance on the belt ...

Страница 17: ...e operating condition 3 2 Check the pressure difference at both sides When the clean filter resistance exceeds the maximum allowable value replace the filter 4 Coil 4 1 Check the scale damage and corrosion Clean and rectify 4 2 Check the ability state 4 3 Check the connection leakage between inlet and outlet pipe Seal if necessary 5 Water baffle drain pan 5 1 check water baffle 5 2 Check the drain...

Страница 18: ... 8 1 5 Check the scale in the high pressure pipe Clean 8 1 6 Check the nozzle Clean the nozzle and replace the organic filter element in it 8 1 7 Check the tightness of the electrical connector Tighten if necessary 8 2 Wet film humidifier 8 2 1 Check the scale and damage on the surface Clean and rectify 8 2 2 Check the water supply 8 2 3 Check the tightness of connections 8 3 Dry steam humidifier ...

Страница 19: ...astening bolts 10 Drive components 10 1 Motor 10 1 1 Check the scale on the motor surface Clean 10 1 2 Measure voltage Record measured value 10 1 3 Measure consumed power Record measured value 10 1 4 Check the bearing noise 10 1 5 Check the vibration and abnormal noise of the motor bearing 10 2 Belt drive Only for the unit with belt driven fan 10 2 1 Check the belt tension and parallelism Adjust i...

Страница 20: ... abnormal Check voltage Bearing abnormal Replace Connecting part Connecting parts loose Tighten Outer plate loose Tighten Gasket peeled off Rectify Vibration Fastening state abnormal loose bolts poor base Tighten bolts Strengthen base Belt loose Adjust the belt tension Ingress of impurities Clean Bad dynamic balance of moving parts Adjust dynamic balance Contact of moving parts Adjust clearance Pu...

Страница 21: ...e Reduce resistance The opening of air valve too small Check and adjust Fan speed low Increase fan speed Dust Clean Filter blocked Clean replace Coil fin blocked Clean Leaking outside the unit Pipe connection loose Tighten Condensate water outlet blocked Clean Unreasonable design of drain seal Adjust hydraulic seal size Water splashing inside the unit Humidifier abnormal Repair in accordance with ...

Страница 22: ...b 8 Packing list 22 Packing list 8736862495 2015 07 Climate 5000 Type Name Model and specification Unit Quantity Remarks Main machine Unit See nameplate Set 1 Printed accessories Operation and installation manual Pc 1 Install accessories ...

Страница 23: ...Climate 5000 8736862495 2015 07 Notes 23 9 Notes ...

Страница 24: ...Bosch Thermotechnology Shandong Co Ltd No 77 Dongfeng Road Huantai Zibo P R China Tel 86 0533 8553888 Fax 86 0533 8552777 Post code 256404 www bosch climate cn ...

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