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Series Vertical

SV 330 DGH

hydraulic vice

Operating instructions

Before transporting and using the machine,
please read the instructions thoroughly!

Seriové

íslo / Serien Nummer / Serial Number

___________________

Содержание SV 330 DGH

Страница 1: ...ies Vertical SV 330 DGH hydraulic vice Operating instructions Before transporting and using the machine please read the instructions thoroughly Seriov slo Serien Nummer Serial Number _________________...

Страница 2: ...t BOMAR contact BOMAR spol s r o T ebn 1236 1 62700 Brno Czech Republic EU telefon 420 533 426 100 fax 420 533 426 109 e mail info bomar cz www http www bomar c We are available Mondays to Fridays 700...

Страница 3: ...given directives 2006 42 EC 2004 108 EC The applied harmonized standards National standards and technical specifications SN EN ISO 12100 2011 SN EN 13898 A1 2009 SN EN ISO 13857 2008 SN EN ISO 4413 20...

Страница 4: ...4 Manual version 2 00 May 2016 Manual rev 2...

Страница 5: ...nsportschema Transport diagram 25 2 5 Activation of the machine 26 2 5 1 Machine working conditions 26 2 6 Band saw unpacking and assembling 26 2 6 1 Machine installing and leveling 26 2 6 2 Saw frame...

Страница 6: ...blems 71 6 SCH MATA SCHEMAS SCHEMATICS 74 6 1 Elektrick schema Elektroschema Wiring diagrams 3x400 PE 50 Hz 76 6 2 Hydraulick sch ma Hydraulisches Sch ma Hydraulic diagram 85 7 V KRESY SESTAV PRO OBJE...

Страница 7: ...7 Bezpe nostn pokyny Sicherheitshinweise Safety notes 1 Bezpe nostn pokyny Safety notes Sicherheitshinweise...

Страница 8: ...8 Manual version 2 00 May 2016 Manual rev 2 Bezpe nostn pokyny Sicherheitshinweise Safety notes...

Страница 9: ...l personnel must read this chapter and understand it before they start to work on the machine Always follow the safety instructions The personnel must take into account other aspects of the risk which...

Страница 10: ...band the saw arm etc during a working cycle and when starting the machine Under no circumstances touch any rotating elements Use the machine only when it is in a good condition Check at least once in...

Страница 11: ...if all covers are not in place 1 5 Safety notes for the servicing and repairs of the hydraulic unit Compliance with the principles of cleanliness is a basic requirement for trouble free operation of h...

Страница 12: ...Total Stop TOTAL STOP button is used for emergency switching off of the machine in a case of defect or health hazard By pressing the TOTAL STOP button the supply of electrical power is interrupted If...

Страница 13: ...Never switch on the saw if this cover is not mounted 1 7 Safety instructions for cooling system 1 7 1 Instructions for first aid 1 Pull off and safely remove polluted soaked clothing 2 If inhaled go o...

Страница 14: ...14 Manual version 2 00 May 2016 Manual rev 2 Bezpe nostn pokyny Sicherheitshinweise Safety notes 5 If swallowed drink a lot of water and induce vomiting Look for medical help...

Страница 15: ...Bezpe nostn pokyny Sicherheitshinweise Safety notes 1 8 Um st n t tku stroje Maschinenschild position Position of machine label Machine label is placed on the base of the saw near the hydraulic aggreg...

Страница 16: ...16 Manual version 2 00 May 2016 Manual rev 2 Bezpe nostn pokyny Sicherheitshinweise Safety notes 1 9 Um st n bezpe nostn ch zna ek Verteilung der Sicherheitszeichen Position of safety symbols...

Страница 17: ...17 Bezpe nostn pokyny Sicherheitshinweise Safety notes...

Страница 18: ...18 Manual version 2 00 May 2016 Manual rev 2 Dokumentace stroje Dokumentation der Maschinen Machine documentation Safety notes 2 Dokumentace stroje Machine documentation Dokumentation der Maschine...

Страница 19: ...19 Dokumentace stroje Dokumentation der Maschinen Machine documentation...

Страница 20: ...n 1 Hydraulick za zen Hydraulik Hydraulic equipment V kon Leistung Output Tlak Druck Pressure 0 12 kW 2 MPa Chlad c za zen K hlung Cooling equipment Typ Typ Type 2COP1 12H P1 V kon Leistung Output Obs...

Страница 21: ...21 Dokumentace stroje Dokumentation der Maschinen Machine documentation 2 2 Rozm rov sch ma Aufstellzeichnung Installation diagram...

Страница 22: ...22 Manual version 2 00 May 2016 Manual rev 2 Dokumentace stroje Dokumentation der Maschinen Machine documentation Safety notes 2 3 Popis Beschreibung Description...

Страница 23: ...the saw frame to the lowest position Make sure to empty the machine of all traces of cooling agent Fasten all loose parts securely to the machine Pack and wrap the control panel securely to avoid dama...

Страница 24: ...24 Manual version 2 00 May 2016 Manual rev 2 Dokumentace stroje Dokumentation der Maschinen Machine documentation Safety notes Place the forks of a fork lift truck according to these signs...

Страница 25: ...25 Dokumentace stroje Dokumentation der Maschinen Machine documentation 2 4 4 Transportn sch ma Transportschema Transport diagram...

Страница 26: ...t of the tank 2 6 1 Machine installing and leveling Check the floor supporting capacity before installing the machine If the floor capacity does not meet the requirements you must ready a necessary ba...

Страница 27: ...27 Dokumentace stroje Dokumentation der Maschinen Machine documentation The machine and all appended parts and accessories must be visible from the place of operation...

Страница 28: ...onnections are properly tightened pipes are assembled without internal stress wiring matches with electrical and hydraulic diagrams the electric motors pump and cooling are properly connected and have...

Страница 29: ...t use a filtration device with a grid spacing of 20 m or finer In a case of leakage it is imperative to prevent contamination of water sources Remove the escaped oil with a suitable chemical detergent...

Страница 30: ...30 Manual version 2 00 May 2016 Manual rev 2 Dokumentace stroje Dokumentation der Maschinen Machine documentation Safety notes 2 9 Kotevn plan Verankerungsplan Grounding plan...

Страница 31: ...the machine and run the driving engine of the band briefly The movement of the band must be in agreement with the direction of the arrow on the saw band cover If the direction of the saw band does no...

Страница 32: ...ne were not damaged during transport Check if all covers are installed and functional Check with the Tenzomat if the saw band is correctly stretched If it is necessary stretch the saw band Correct val...

Страница 33: ...S tooth with zero angles of the teeth K tooth with positive angle of the teeth Examples of the tooth system marking 32 S number 32 means 32 teeth per inch constant tooth system letter S marks teeth w...

Страница 34: ...150 200 300 500 750 1000 2 10 14 S 10 14 S 8 12 S 6 10 S 5 8 S 5 8 S 3 8 12 S 8 12 S 6 10 S 5 8 S 4 6 K 4 6 K 4 6 10 S 6 10 S 5 8 S 4 6 K 4 6 K 4 6 K 5 6 10 S 5 8 S 4 6 K 4 6 K 4 6 K 3 4 K 6 5 8 S 5 8...

Страница 35: ...35 Ovl d n stroje Bedienung der Maschine Machine control 3 Ovl d n stroje Machine control Bedienung der Maschine...

Страница 36: ...36 Manual version 2 00 May 2016 Manual rev 2 Ovl d n stroje Bedienung der Maschine Machine control...

Страница 37: ...control panel at the front 3 1 1 Throttle valve The valve regulates the movement of saw band into cut Throttle valve is located on the left side at the front above the control panel see arrow Note If...

Страница 38: ...38 Manual version 2 00 May 2016 Manual rev 2 Ovl d n stroje Bedienung der Maschine Machine control 3 2 Control panel 2 4 3 5 1 6...

Страница 39: ...4 START Saw band drive and movement of saw frame are started 5 Frame to the back position Press button 5 to move the saw frame into back position 6 Control of vice Opening of the vice Clamping of the...

Страница 40: ...ar cut setting If you want to make a vertical cut i e 0 screw the auxiliary metal boards to the fixed vice jaws see below 3 Open the vice 4 Insert the material into the vice next to the fixed vice jaw...

Страница 41: ...OP button After pressing the TOTAL STOP button the saw frame springs back a bit 2 3 mm to pull the saw band out of the cut the saw band drive is immediately stopped and the frame movement is halted Re...

Страница 42: ...of the saw 3 Move the saw frame to the back position furthermost from vice 4 Pull out the locking pin arrows 5 Grip the rubber handle arrow 1 on the saw frame and loosen the locking lever arrow 2 6 S...

Страница 43: ...a smooth and precise cut it is helpful to position the guiding cube as close as possible to the material 1 Release securing lever of the guiding cube 2 Slide the guiding cube closer to the material 3...

Страница 44: ...roller conveyor for shifting the material to the band saw Contact Bomar for more information about roller conveyors Make sure the conveyor is long enough and the material cannot drop off the conveyor...

Страница 45: ...45 dr ba stroje Wartung Machine service 4 dr ba stroje Machine maintenance Wartung...

Страница 46: ...46 Manual version 2 00 May 2016 Manual rev 2 dr ba stroje Wartung Machine service...

Страница 47: ...plastic head 3 Dismantle the yellow protective cover and guiding cubes The cover is fastened by two hex screws The crews are located under the tightening wheel at the upper guiding cube 4 Loosen the h...

Страница 48: ...els Make sure that the saw band ridge fits tightly to the wheel rim Push the saw band as tightly to the rim as possible 5 By turning the stretching star to anticlockwise tighten stretch the saw band s...

Страница 49: ...stretch it gently so it does not fall of the wheels 2 Mount the Tenzomat on the saw band and secure it with screws 3 Stretch the saw band until it is stretched to the recommended value 4 3 2 Saw band...

Страница 50: ...t If the distance is bigger than 1 mm or the saw band runs on the rim of the wheel adjust the saw band 4 Close the cover of the saw band 4 4 Adjustment 4 4 1 Saw band run adjustment The saw band run i...

Страница 51: ...ed on but it does not run turn the screw to the left until the engine starts to run If the engine runs turn the screw to the right until it stops then turn the screw shortly to the left until the engi...

Страница 52: ...quality and saw band lifespan is also dependent on guide cubes adjustment Therefore the adjustment of the guiding cubes has to be checked on a regular basis 1 Loosen both tightening screws of the gui...

Страница 53: ...e limit switch is not set correctly the band is stretched either too much or too little 1 Stretch the band with help of the TENZOMAT to an optimal value Tenzomat chart 2 Release the nut on the stop sc...

Страница 54: ...position 2 Release the nuts of the adjusting screw and adjust the stop 3 Fasten the adjusting screw with the nuts again 4 Set the limit switch of the furthermost arm position 4 4 8 Adjustment of the...

Страница 55: ...temperatures lack of air circulation wrong concentration corrosion protection is diminished lubrication decreases microbial attack is more likely the cooling ability is decreased foam production incr...

Страница 56: ...amer According to manufacturer s instructions 4 5 2 Chips disposal Chips resulting from cutting operations must be disposed of in accordance with the relevant regulations Let the chips drip excess flu...

Страница 57: ...CLP 220 Paramo CLP 320 Shell Shell Omala 100 Shell Omala 220 Shell Tivela S 220 Shell Omala 320 Shell Tivela S 320 Total Carter EP 100 Carter EP 220 Carter EP 320 4 6 2 Lubricant greases For lubricati...

Страница 58: ...on every carriage of the linear guiding system Use a greasing gun Perform 3 5 runs across the whole track for lubrication 4 6 4 Hydraulic oils Replace the hydraulic oils once every 2 years because the...

Страница 59: ...hell Tellus Oil 32 Elf Elfolna 32 Sun Sunvis 846 WR Esso Nuto H 32 Texaco Rando HD B 32 Fam HD 5040 Valvoline Ultramax AW 32 Fina Hydran 32 4 6 5 Hydraulic unit maintenance After 50 hours of working t...

Страница 60: ...hly three monthly six monthly annually Hydraulic fluid Level Temperature Condition Change interval Filter Change interval Other checks External Leakages Contamination Damages Noise level Gauges 4 7 Ma...

Страница 61: ...e in a vice and screw out the screws on both hard metal plates 3 Screw out the adjusting screw of the adjustable guiding plate as far from the guide cube so that it is not possible to see it from the...

Страница 62: ...rs and or if the rollers are obviously worn the rollers should be replaced Attention Guiding rollers must be replaced on both guiding cubes 1 Remove the hosepipe leading to the cooling agent tank and...

Страница 63: ...between both eccentrics Guiding rollers may not press too much against the band but must be able to spin freely 6 Install the cube on the saw arm Install the saw band and adjust the guiding cubes 4 8...

Страница 64: ...64 Manual version 2 00 May 2016 Manual rev 2 dr ba stroje Wartung Machine service...

Страница 65: ...65 Z vady Troubleshooting St rungen 5 Z vady Troubleshooting St rungen...

Страница 66: ...66 Manual version 2 00 May 2016 Manual rev 2 Z vady Troubleshooting St rungen...

Страница 67: ...ing cube are loosened Tighten the guiding rail Guiding rail and cube are too far from the material Set the guiding cube to the material Too fast rate of movement into the cut Lower the material speed...

Страница 68: ...hed by the saw band manufacturer Different material quality Adjust the speed of descent and speed of the saw band according to desired material perform a test cut Low quality saw band Replace the saw...

Страница 69: ...ttom holder of the lifting cylinder 9 Damage tooth system of the saw band Geometry of hard metal guiding cubes is wrongly adjusted Hard metal guiding cubes must be adjusted Bearings of guiding cubes a...

Страница 70: ...of the saw band is not functional Sensor of speed is not adjusted Sensor of speed must be adjusted Defective display The display must be replaced Defective sensor diode of indicator speed does not lig...

Страница 71: ...ervice 3 Increased mechanical noise Damaged clutch of the drive Call service Damaged or destroyed motor bearings Call service Air intake Check for leaks 4 Low pressure pump supplies oil Failure on the...

Страница 72: ...72 Manual version 2 00 May 2016 Manual rev 2 Z vady Troubleshooting St rungen The slider of the switchboard slackens Replace slider Call service...

Страница 73: ...73 Z vady Troubleshooting St rungen...

Страница 74: ...74 Manual version 2 00 May 2016 Manual rev 2 Sch mata Schemas Schematics 6 Sch mata Schemas Schematics...

Страница 75: ...75 Sch mata Schemas Schematics...

Страница 76: ...76 Manual version 2 00 May 2016 Manual rev 2 Sch mata Schemas Schematics 6 1 Elektrick schema Elektroschema Wiring diagrams 3x400 PE 50 Hz...

Страница 77: ...77 Sch mata Schemas Schematics...

Страница 78: ...78 Manual version 2 00 May 2016 Manual rev 2 Sch mata Schemas Schematics...

Страница 79: ...79 Sch mata Schemas Schematics...

Страница 80: ...80 Manual version 2 00 May 2016 Manual rev 2 Sch mata Schemas Schematics...

Страница 81: ...81 Sch mata Schemas Schematics...

Страница 82: ...82 Manual version 2 00 May 2016 Manual rev 2 Sch mata Schemas Schematics...

Страница 83: ...83 Sch mata Schemas Schematics...

Страница 84: ...84 Manual version 2 00 May 2016 Manual rev 2 Sch mata Schemas Schematics...

Страница 85: ...85 Sch mata Schemas Schematics 6 2 Hydraulick sch ma Hydraulisches Sch ma Hydraulic diagram...

Страница 86: ...sm rn ventil Einwegventil One way valve VJ01 06 SG 1 1 5 P epou t c ventil Bypa ventil By pass valve VPP2 04 S 2 1 6 Sac filtr Filter Filter 2SF 56 48 0 063 63 m 1 7 Rozv d Verteilungsventil Distribut...

Страница 87: ...87 Sch mata Schemas Schematics...

Страница 88: ...v dy uv d jte typ stroje nap practix PR1247 SV 330 DGH v robn slo nap 125 a rok v roby nap 1999 In die Bestellung der Ersatzteile f hren Sie immer an Maschinentyp z B PR1247 SV 330 DGH Serien Nr z B 1...

Страница 89: ...89 7 1 Pila p sov Bands ge Bandsaw...

Страница 90: ...90 Manual version 2 00 May 2016 Manual rev 2 7 2 Kusovn k St ckliste Piece list Pila p sov Bands ge Bandsaw...

Страница 91: ...91 7 3 Pila p sov Bands ge Bandsaw...

Страница 92: ...92 Manual version 2 00 May 2016 Manual rev 2 7 4 Kusovn k St ckliste Piece list Pila p sov Bands ge Bandsaw...

Страница 93: ...93 7 5 Podstavec Untersatz Base...

Страница 94: ...94 Manual version 2 00 May 2016 Manual rev 2...

Страница 95: ...95 7 6 Voz k Wagen Cart...

Страница 96: ...96 Manual version 2 00 May 2016 Manual rev 2 7 7 Kusovn k St ckliste Piece list Voz k Wagen Cart...

Страница 97: ...97 7 8 Sv r k Schraubstock Vice...

Страница 98: ...98 Manual version 2 00 May 2016 Manual rev 2 7 9 Kusovn k St ckliste Piece list Sv r k Schraubstock Vice...

Страница 99: ...99 7 10 Rameno S gerahmen Saw arm...

Страница 100: ...100 Manual version 2 00 May 2016 Manual rev 2 7 11 Kusovn k St ckliste Piece list Rameno S gerahmen Saw arm...

Страница 101: ...101 7 12 Kart Brush B rste...

Страница 102: ...102 Manual version 2 00 May 2016 Manual rev 2 7 13 Pohon Antrieb Drive...

Страница 103: ...103 7 14 Nap n n Spannung Tensioning...

Страница 104: ...104 Manual version 2 00 May 2016 Manual rev 2 7 15 Kusovn k St ckliste Piece list Nap n n Spannung Tensioning...

Страница 105: ...105 7 16 Veden p su S gebandf hrung Belt guide...

Страница 106: ...106 Manual version 2 00 May 2016 Manual rev 2 7 17 Kusovn k St ckliste Piece list Veden p su S gebandf hrung Belt guide...

Страница 107: ...107 7 18 Chlazen K hlung Cooling...

Страница 108: ...108 Manual version 2 00 May 2016 Manual rev 2...

Страница 109: ...109 7 19 V lec tlum c D mpfungszylinder Damping cylinder...

Страница 110: ...110 Manual version 2 00 May 2016 Manual rev 2 7 20 Kusovn k St ckliste Piece list V lec tlum c D mpfungszylinder Damping cylinder...

Страница 111: ...111 7 21 St l Table Tisch...

Страница 112: ...112 Manual version 2 00 May 2016 Manual rev 2 7 22 Kusovn k St ckliste Piece list St l Table Tisch...

Страница 113: ...113 7 23 Ovl dac panel Bedienpult Control panel...

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