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Manual version:

1.03/ Feb. 2010

Manual rev.: 

1  

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Machine docume

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Keep by manufacturer specified recommendation for adding the anticorrosive agents, 
the antifreezes or other agents! For mixture of two different mixes can produce toxic 
and aggressive mixes, which can threaten your health or damage cooling system of the 
machine 

2.15.

 

Check machine function 

Check, if the machine or some parts of the machine were not damaged during 
transport. 

Check, if covers are installed and functional. Check by means of the Tenzomat if the saw 
band is correctly stretched. If it is necessary, you can stretch the saw band according to 
chapter 

Selection and replacement of the saw band

. Values of the saw band stretching are 

on the Tenzomat. Switch on the main switch and check the motors and systems (saw 
band drive, hydraulic pump, cooling pump, chips conveyor). 

Open and close the main vice. Turn the saw frame of the band saw from one outer 
position to other outer position. Raise the saw frame to the top position and drop the 
saw frame to the lowest position. 

Start the machine with the cooling pump and let it run without load until the cooling 
system will be filled with cooling liquid. As soon as the cooling liquid starts to escape 
from the nozzles of the cooling system, the cooling system is ready for the operation. 
Carry one cycle of cutting without material. Check, if the machine runs with no 
irregularities. If all machine functions are right, the machine is ready for operation.. 

2.16.

 

Saw band 

Refit the saw band cover only after you have installed and tightened the saw band. 

2.16.1.

 

Saw band size 

2720×27×0,90 mm 

2.16.2.

 

Selection of the saw band tooth system 

The manufacturers provide the saw bands with constant and variable tooth system. The 
important factor for selection of the tooth system is length of the cutting canal with 
respect to the size of the product. 

1.

 

Constant tooth system

 – the saw band has parallel tooth pitch all over length. This 

way is suitable for cutting of solid material. 

2.

 

Variable tooth system

 – tooth pitch is variable. Variable tooth system is used for 

profiled materials and bundle cutting. Variable tooth pitch lowers vibration of the 
saw band, increases service life of the saw band and quality of the cutting area. 

In tables, there are advised type of the tooth system depending on sizes and form of 
the cutting material. 

Footnotes: 

Z

p

Z – teeth number on one inch 

S – tooth with zero angle of the teeth 

K – tooth with positive angle of the teeth 

Examples of the tooth system marking: 

32 S – number „32“ means 32 teeth on one inch (that means constant tooth system), 
letter „S“ marks teeth with zero angle of the tooth. 

4–6 K – number „4–6“ means 4 till 6 teeth on one inch  
(that means variable tooth system); letter „K“ marks teeth with positive angle of the 
teeth 

 

 

BOMAR recommends use variable tooth systém. 

Содержание Practix 285.230 G Pulldown

Страница 1: ...Practix Practix 285 230 G Manual Pulldown Operating instructions Before transporting and using the machine please read the instructions thoroughly Seriov slo Serien Nummer Serial Number _____________...

Страница 2: ...ct BOMAR contact BOMAR spol s r o T ebn 1236 1 62700 Brno Czech Republic EU Phone 420 533 426 100 Fax 420 533 426 109 e mail info bomar cz www http www bomar cz We are available Mondays to Fridays 700...

Страница 3: ...3...

Страница 4: ...4 Manual version 1 03 Feb 2010 Manual rev 1...

Страница 5: ...5...

Страница 6: ...6 Manual version 1 03 Feb 2010 Manual rev 1...

Страница 7: ...Verankerungsplan Grounding plan 25 2 10 Activation 26 2 10 1 Machine working conditions 26 2 10 2 Band saw unpacking and assembling 26 2 11 Machine installing and levelling 26 2 12 Machine disposal af...

Страница 8: ...7 6 Kusovn k St ckliste Piece list Rameno Arm Arm Practix 285 230 G Manual 65 7 7 Rameno Arm Arm Practix 285 230 G Pulldown 66 7 8 Kusovn k St ckliste Piece list Rameno Arm Arm Practix 285 230 G Pulld...

Страница 9: ...9 Bezpe nostn pokyny Sicherheitshinweise Safety notes 1 Safety notes...

Страница 10: ...10 Manual version 1 03 Feb 2010 Manual rev 1 Bezpe nostn pokyny Sicherheitshinweise Safety notes...

Страница 11: ...mprehend it before he starts to work on the machine Always keep instructions about work safety Service personnel must take into account other aspects of the risk which refer to the ambient conditions...

Страница 12: ...spilt water or the oil from the floor and dry it Do not touch the cooling liquid with bare hands Do not set the nozzle of the cooling liquid when the machine is started on Do not remove the chips from...

Страница 13: ...k the function of the safety accessories If the safety accessories are functionless you must stop work and repair or change the safety accessories 1 5 1 TOTAL STOP button TOTAL STOP button is used for...

Страница 14: ...e skin 4 Flush with water for eyes and look for first aid treatment 5 For swallowing drink a lot of water and induce vomiting Look for medical help 1 7 Um st n t tku stroje Maschinenschild position Po...

Страница 15: ...15 Bezpe nostn pokyny Sicherheitshinweise Safety notes 1 8 Um st n bezpe nostn ch zna ek Verteilung der Sicherheitszeichen Position of safety symbols...

Страница 16: ...elf adhesive label OBS Noste ochrann br le a sluch tka Tragen Sie eine Schutzbrille und Geh rschutz Wear protective googles and headphones 1 5 99 900 048 Samolepka Aufkleber Self adhesive label PO Nos...

Страница 17: ...17 Dokumentace stroje Dokumentation der Maschinen Machine documentation 2 Machine documentation...

Страница 18: ...18 Manual version 1 03 Feb 2010 Manual rev 1 Dokumentace stroje Dokumentation der Maschinen Machine documentation S f...

Страница 19: ...novit ot ky Motornenndrehzahl Nominal speed MSD90L 8 4 3 400 V 50 Hz 0 7 1 1 kW 1400 690 min 1 Chlad c za zen K hlmiteleinrichtung Cooling equipment Typ Typ Type Nap jen Versorgungsspannun Supply volt...

Страница 20: ...0 Manual version 1 03 Feb 2010 Manual rev 1 Dokumentace stroje Dokumentation der Maschinen Machine documentation S f 2 2 Rozm rov sch ma Aufstellzeichnung Installation diagram Practix 285 230 G Manual...

Страница 21: ...21 Dokumentace stroje Dokumentation der Maschinen Machine documentation 2 3 Rozm rov sch ma Aufstellzeichnung Installation diagram Practix 285 230 G Pulldown...

Страница 22: ...22 Manual version 1 03 Feb 2010 Manual rev 1 Dokumentace stroje Dokumentation der Maschinen Machine documentation S f 2 4 Popis Beschreibung Description Practix 285 230 G Manual...

Страница 23: ...23 Dokumentace stroje Dokumentation der Maschinen Machine documentation 2 5 Popis Beschreibung Description Practix 285 230 G Pulldown...

Страница 24: ...ose the vice and thoroughly oil all blank surfaces Lower the saw frame to the lowest position Make sure to empty the machine of all traces of the cooling agent Fasten all loose parts securely to the m...

Страница 25: ...25 Dokumentace stroje Dokumentation der Maschinen Machine documentation 2 9 Kotevn plan Verankerungsplan Grounding plan...

Страница 26: ...ary base for the machine Minimal requirement Machine weight Practix 285 230 G Manual 215 kg Pulldown 225 kg Weight of accessories Maximum weight of material The machine must be levelled at the horizon...

Страница 27: ...of the band in the running position The direction must be in accordance with the arrow direction on the saw band cover In case the direction of the saw band does not match two phases at the terminal...

Страница 28: ...m is ready for the operation Carry one cycle of cutting without material Check if the machine runs with no irregularities If all machine functions are right the machine is ready for operation 2 16 Saw...

Страница 29: ...all pieces run the band until approximately 300 cm2 of material has been cut When cutting large pieces run the band for 15 minutes approximately When the band has been run increase the lowering speed...

Страница 30: ...diameter of the profile Dp mm 150 200 300 500 750 1000 2 10 14 S 10 14 S 8 12 S 6 10 S 5 8 S 5 8 S 3 8 12 S 8 12 S 6 10 S 5 8 S 4 6 K 4 6 K 4 6 10 S 6 10 S 5 8 S 4 6 K 4 6 K 4 6 K 5 6 10 S 5 8 S 4 6...

Страница 31: ...31 Ovl d n stroje Bedienung der Maschine Machine control 3 Machine control...

Страница 32: ...32 Manual version 1 03 Feb 2010 Manual rev 1 Ovl d n stroje Bedienung der Maschine Machine control...

Страница 33: ...he cylinder smoothly changes saw arm sinking speed Position 0 stops saw arm sinking Position 1 is for lowest sinking speed and position 4 is for highest sinking speed 3 2 Control elements for Practix...

Страница 34: ...nt lever 5 Choose desired cutting speed by turning the switch on the motor 6 Check the right and tight fixation of material once again 7 For Practix 285 230 G manual 7 For Practix 285 230 G pulldown T...

Страница 35: ...machine enables angular cuts under 60 The cut angle can be set fluently from 0 to 60 Picture What to do 1 Release securing lever of the console 2 Swivel the frame to the desired angle by pulling the s...

Страница 36: ...e collision with binding table or vice jaw 3 4 Material insertion Never walk under a suspended load Never climb onto the gravity roller conveyor Do not hold the material for clamping material to the v...

Страница 37: ...the picture If the bars are put differently you may have problems with movement Always weld the material at the rear end of the bundle to secure it from moving Before welding always switch the machin...

Страница 38: ...38 Manual version 1 03 Feb 2010 Manual rev 1 dr ba stroje Wartung Machine service...

Страница 39: ...39 dr ba stroje Wartung Machine service 4 Machine service...

Страница 40: ...40 Manual version 1 03 Feb 2010 Manual rev 1 dr ba stroje Wartung Machine service...

Страница 41: ...een both guide rollers and it is pushed all the way to the top 3 Put the saw band on both guide wheels Make sure that the saw band ridge fit tightly to the wheel rim Then push the saw band as far back...

Страница 42: ...er of the saw band 4 4 Cooling agents and chips disposal The quality of the cooling agent will deteriorate due to If the solution is too weak If the solution is too strong use of contaminated water im...

Страница 43: ...operations must be disposed of in accordance with the relevant regulations Let the chips drip excess fluid Fill a watertight container with the chips Be careful that the container does not leak becau...

Страница 44: ...recommend using lithium based saponified grease class NGLI 2 for lubrication Different greases are mixable if their oil bases and consistence type are identical Comparative table of the lubricant grea...

Страница 45: ...45 Z vady Troubleshooting 5 Troubleshooting...

Страница 46: ...46 Manual version 1 03 Feb 2010 Manual rev 1 Z vady Troubleshooting...

Страница 47: ...terial 2 The cut is not cut upon desired angle Securing lever is loosened Check the securing lever efficiency and carry out its adjustment according to chapter Machine service Set angle does not match...

Страница 48: ...witch from debris and residue material 6 By choke is not possible turn Metal clams are in body of valve Valve must be cleared or changed 7 Saw band drive cannot be started Pressure switch is adjusted...

Страница 49: ...ge of clamps and inductor must be checked 3 Electric motor and pump are without voltage Between contactor and thermal protector is not voltage Wrong contactor Replace contactor of engine 4 The indicat...

Страница 50: ...50 Manual version 1 03 Feb 2010 Manual rev 1 Sch mata Schemas Schematics...

Страница 51: ...51 Sch mata Schemas Schematics 6 Sch mata Schemas Schematics...

Страница 52: ...52 Manual version 1 03 Feb 2010 Manual rev 1 Sch mata Schemas Schematics 6 1 Elektrick schema Elektroschema Wiring diagrams Practix 285 230 G Manual...

Страница 53: ...53 Sch mata Schemas Schematics...

Страница 54: ...Bestell Nr Ref No N zev polo ky Bezeichnung Item Ozn Sign Sign ks Mng Pcs 91 190 031 Krabice elektro Buchse Cross 1 91 045 030 Motorov spou t Motor Starter Motor Starter KM 1 91 020 008 erpadlo chlaz...

Страница 55: ...55 Sch mata Schemas Schematics 6 2 Elektrick schema Elektroschema Wiring diagrams Practix 285 230 G Pulldown...

Страница 56: ...56 Manual version 1 03 Feb 2010 Manual rev 1 Sch mata Schemas Schematics...

Страница 57: ...tem Ozn Sign Sign ks Mng Pcs 91 190 031 Krabice elektro Buchse Cross 1 91 045 030 Motorov spou t Motor Starter Motor Starter KM 1 91 020 008 erpadlo chlazen K hlmittelpumpe Coolant pump M2 1 91 020 00...

Страница 58: ...58 Manual version 1 03 Feb 2010 Manual rev 1...

Страница 59: ...practix 285 230 G manual v robn slo nap 125 a rok v roby nap 1999 In die Bestellung der Ersatzteile f hren Sie immer an Maschinentyp z B practix 285 230 G manual Serien Nr z B 125 und Baujahr z B 199...

Страница 60: ...60 Manual version 1 03 Feb 2010 Manual rev 1 7 1 Pila S ge Saw Practix 285 230 G Manual...

Страница 61: ...61 7 2 Kusovn k St ckliste Piece list Pila S ge Saw Practix 285 230 G Manual...

Страница 62: ...62 Manual version 1 03 Feb 2010 Manual rev 1 7 3 Pila S ge Saw Practix 285 230 G Pulldown...

Страница 63: ...63 7 4 Kusovn k St ckliste Piece list Pila S ge Saw Practix 285 230 G Pulldown...

Страница 64: ...64 Manual version 1 03 Feb 2010 Manual rev 1 7 5 Rameno Arm Arm Practix 285 230 G Manual...

Страница 65: ...65 7 6 Kusovn k St ckliste Piece list Rameno Arm Arm Practix 285 230 G Manual...

Страница 66: ...66 Manual version 1 03 Feb 2010 Manual rev 1 7 7 Rameno Arm Arm Practix 285 230 G Pulldown...

Страница 67: ...67 7 8 Kusovn k St ckliste Piece list Rameno Arm Arm Practix 285 230 G Pulldown...

Страница 68: ...68 Manual version 1 03 Feb 2010 Manual rev 1 7 9 Podstavec Untergestell Piedestal Practix 285 230 G Manual...

Страница 69: ...69 7 10 Kusovn k St ckliste Piece list Podstavec Untergestell Piedestal Practix 285 230 G Manual...

Страница 70: ...70 Manual version 1 03 Feb 2010 Manual rev 1 7 11 Podstavec Untergestell Piedestal Practix 285 230 G Pulldown...

Страница 71: ...71 7 12 Kusovn k St ckliste Piece list Podstavec Untergestell Piedestal Practix 285 230 G Pulldown...

Страница 72: ...72 Manual version 1 03 Feb 2010 Manual rev 1 7 13 Sv r k Schraubstock Vice...

Страница 73: ...73 7 14 Kusovn k St ckliste Piece list Sv r k Schraubstock Vice...

Страница 74: ...74 Manual version 1 03 Feb 2010 Manual rev 1 7 15 Nap n n p su S gebandspannung Saw band tensing...

Страница 75: ...75 7 16 Kusovn k St ckliste Piece list Nap n n p su S gebandspannung Saw band tensing...

Страница 76: ...76 Manual version 1 03 Feb 2010 Manual rev 1 7 17 Veden p su Bandf hrung Band guiding...

Страница 77: ...77 7 18 Kusovn k St ckliste Piece list Veden p su Bandf hrung Band guiding...

Страница 78: ...78 Manual version 1 03 Feb 2010 Manual rev 1 7 19 Pohon Antrieb Drive...

Страница 79: ...79 7 20 Kusovn k St ckliste Piece list Pohon Antrieb Drive...

Страница 80: ...80 Manual version 1 03 Feb 2010 Manual rev 1 7 21 Konzola Konsole Console...

Страница 81: ...81 7 22 Kusovn k St ckliste Piece list Konzola Konsole Console...

Страница 82: ...82 Manual version 1 03 Feb 2010 Manual rev 1 7 23 Chlazen K hlung Cooling...

Страница 83: ...83 7 24 Kusovn k St ckliste Piece list Chlazen K hlung Cooling...

Страница 84: ...84 Manual version 1 03 Feb 2010 Manual rev 1...

Страница 85: ...evhodn m prost ed dopravou chybnou a neodbornou obsluhou Prod vaj c nenese v tomto p pad odpov dnost za kody zp soben z vadou stroje a mo n u l zisk Z ruka se nevztahuje na spot ebn materi l tj pilov...

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