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Safety regulations

BOMAG

11

008 911 63

1.2

Reattach all guards and safety installations after 
all work has been completed.

Environment

It is strictly prohibited to drain off hydraulic oil 
into the soil, the sewer system or into natural wa-
ters. Entrust special companies with the waste 
disposal of old oil. If in doubt you should consult 
your local authorities.

Fuels

!

Danger

Repair work on fuel systems must only be per-
formed by appropriately trained personnel.

The following notes refer to general safety precau-

tions for danger free handling of fuel. These notes are 

only general instructions; in case of uncertainties you 

should consult the person responsible for fire protec-

tion.
Fuel vapours not only are easily inflammable, but also 

highly explosive inside closed rooms and toxic; dilu-

tion with air creates an easily inflammable mixture. 

The vapours are heavier than air and therefore sink 

down to the ground. Inside a workshop they may eas-

ily become distributed by draft. Even the smallest por-

tion of spilled fuel is therefore potentially dangerous.

Fire extinguishers charged with FOAM, SCHAUM, 

CO2 GAS or POWDER must be available wherever 

fuel is stored, filled in, drained off, or where work on 

fuel systems is performed.

The vehicle battery must always be disconnected, 

BEFORE work in the fuel system is started. While 

working on the fuel system you should not discon-

nect the battery, because this could generate 

sparks, which would ignite explosive fuel vapours. 

Wherever fuel is stored, filled, drained off or where 

work on fuel systems is carried out, all potential ig-

nition sources must be extinguished or removed. 

Search lights must be fire proof and well protected 

against possible contact with running out fuel. 

Hot fuels

Before draining fuel off the tank for repair work, you 

must strictly apply the following measures:

Allow the fuel to cool down, to prevent any contact 

with a hot fluid.

Vent the system, by removing the filler cap in a well 

ventilated area. Screw the filler cap back on, until 

the tank is finally emptied.

Synthetic rubber

Many O-rings, hoses and similar parts, which are ap-

parently made of natural rubber, are actually made of 

plastic material, a so-called fluoroelastomer. Under 

normal operating conditions this material is safe and 

does not impose any danger to health.
However, if this material becomes damaged by fire or 

extreme heat, it may decompose and form highly 

caustic hydrofluoric acid, which can cause severe 

burns in contact with skin.

If the material is in such a state it must only be 

touched with special protective gloves. These 

gloves must be disposed of directly after use.

If the material has contacted the skin despite these 

measures, take off the soiled clothes and seek 

medical advice immediately. In the meantime wash 

the affected parts of the skin for 15 to 60 minutes 

with cold water or lime water.

Poisonous substances

Some of the fluids and substances used are toxic and 

must under no circumstances be consumed. 
Skin contact, especially with open wounds, should be 

strictly avoided. 
These fluids and substances are, amongst others, 

anti-freeze agents, hydraulic oils, washing additives, 

lubricants and various bonding agents.

Engine

!

Danger

Do not work on the fuel system while the engine is 
running - danger to life!

After the engine has stopped wait until the pres-
sure has dropped (on Commonm Rail engines ap-
prox. 5 minutes, other engines 1 minute), because 
the system is under high pressure - danger to life!

Keep out of the danger zone during the initial test 
rung. Danger caused by high pressure in case of 
leaks - danger to life!

When performing work on the fuel system make 
sure that the motor cannot be started unitention-
ally - danger to life!

Maintenance and cleaning work on the engine must 

onyl be performed with the engine stopped and 

cooled down. Make sure that the electric system 

has been switched off (ignition key pulled out).

Observe the accident prevention regulations for 

electric systems (e.g. -VDE-0100/-0101/-0104/-

0105 Electric precautions against dangerous con-

tact voltages).

Cover all electric components properly before wet 

cleaning.

Содержание BW 211 D-40

Страница 1: ...r 008 911 63 03 2008 BW 211 212 213 D 40 BW 211 212 213 PD 40 S N 101 582 42 S N 101 582 43 S N 101 582 44 S N 861 583 00 S N 101 583 02 S N 101 583 03 S N 101 582 55 S N 101 582 47 S N 101 582 48 S N...

Страница 2: ......

Страница 3: ...it 63 5 7 Check the leakage rate of the vibration motor 64 5 8 Pressure test in steering circuit 65 Flushing and bleeding 67 6 1 Special tools for flushing 68 6 2 Flushing general 73 6 3 Flushing sche...

Страница 4: ...it 319 12 5 Oil pressure switch and low oil pressure circuitry 321 12 6 Check the engine oil level 322 12 7 Changing engine oil and oil filter cartridges 323 12 8 Coolant circuit 325 12 9 Coolant temp...

Страница 5: ...408 13 10 Checking replacing the refrigerant compressor V belt 408 13 11 Service the air conditioning 409 13 12 Drying and evacuation 412 13 13 Emptying in case of repair 412 13 14 Leak test 413 13 1...

Страница 6: ...ing articulated joint 515 Suppliers documentation 525 17 1 Travel pump 527 17 2 Vibration pump 617 17 3 Drum drive 655 17 4 Vibration motor 705 17 5 Axle drive motor 729 17 6 Axle 811 Circuit diagrams...

Страница 7: ...BOMAG 7 008 911 63 1 General...

Страница 8: ...g manual the following documentation is additionally available 1 Operating and maintenance instructions 2 Spare parts catalogue 3 Wiring diagram 4 Hydraulic diagram 5 Service Information You should on...

Страница 9: ...l ing Secure the engine reliably against unintentional starting Mark a machine that is defective or being repaired by attaching a clearly visible warning tag to the steering wheel On machines with art...

Страница 10: ...fety gloves if possi ble If there is a risk of eye contact you should protect your eyes appropriately e g chemistry goggles or full face visor a facility suitable for rinsing the eyes should also be a...

Страница 11: ...in a well ventilated area Screw the filler cap back on until the tank is finally emptied Synthetic rubber Many O rings hoses and similar parts which are ap parently made of natural rubber are actuall...

Страница 12: ...d testing of these pressure vessels is gov erned by the pressure vessel directive New edition from April 1989 Paragraph 10 of the pressure ves sel directive demands that these pressure contain ers mus...

Страница 13: ...ated joint need to be performed with the engine running do not stand in the articu lation area of the machine danger of injury Do not perform cleaning work while the engine is running If tests must be...

Страница 14: ...nsors and actuators were the cause of the problems By far the highest proportion of all faults could be traced back to wiring and connections plugs etc General Before changing any expensive components...

Страница 15: ...rous malfunctions Do not use any radio equipment or mobile phones inside the driver s cab without an appropriate out side antenna or in the vicinity of the control electron ics Electrical system and w...

Страница 16: ...tem for leaks find and rec tify the cause Fill new hydraulic units with hydraulic oil before starting operation After changing a component thoroughly flush and bleed the entire hydraulic system Perfor...

Страница 17: ...vent All parts to be reused should be cleaned with a gasoline free solvent and blow dried with clean compressed air or dried with a lint free cloth Before opening all components should have warmed up...

Страница 18: ...revo lutions by hand using the clutch or V belt pulley of the magnetic clutch Start the engine with the com pressor control valve switched off Once the idle speed of the engine has stabilized switch...

Страница 19: ...into tapped bores or enclosed components Blow lines ducts and gaps out with compressed air replace any O rings and seals that have been dis lodged by the compressed air Assembly of radial seals Fig 2...

Страница 20: ...ng it with gasoline or any oth er appropriate degreasing agent Cleanliness is of utmost importance for all related work Check balls or rollers running surfaces outer faces of outer races and inner fac...

Страница 21: ......

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