Bomag BW 100 ACM-5 Скачать руководство пользователя страница 1

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Catalogue No.

008 067 01

Operating instructions

Maintenance instructions

Original operating instructions

05/2012

BW 80 AD-5/BW 90 AD-5/BW 100 ADM-5

BW 90 SC-5 / BW 100 SC-5

BW 100 ACM-5/BW 100 SCC-5

S/N 101 462 00 1139 > / S/N 101 462 01 1053 > / S/N 101 462 03 1065 >

S/N 101 462 05 1027 > / S/N 101 462 07 1013 >

S/N 101 462 04 1028 > / S/N 101 462 06 ....

Tandem Vibratory Roller

Combination Roller

Содержание BW 100 ACM-5

Страница 1: ...ing instructions 05 2012 BW 80 AD 5 BW 90 AD 5 BW 100 ADM 5 BW 90 SC 5 BW 100 SC 5 BW 100 ACM 5 BW 100 SCC 5 S N 101 462 00 1139 S N 101 462 01 1053 S N 101 462 03 1065 S N 101 462 05 1027 S N 101 462...

Страница 2: ......

Страница 3: ...lifetime of the ma chine l reduce repair costs and down times BOMAG will not assume liability for the function of the machine l if it is handled in a way not comply ing with the usual modes of use l...

Страница 4: ...on These operating and maintenance instructions are also available in oth er languages Apart from that the spare parts cata logue is available from your BOMAG dealer against the serial number of your...

Страница 5: ...3 Motor number Fig 3 Note i Supplement the above data together with the commissioning protocol During commissioning our organisa tion will instruct you in the operation and maintenance of the machine...

Страница 6: ...Foreword BOMAG 6 BW 80 AD 5 Fam...

Страница 7: ...ating the parking brake 88 5 9 Shutting down the engine 88 5 10 Switching the vibration on and off 90 5 11 Switching the pressure sprinkling system on and off 94 5 12 Switching the tire sprinkling sys...

Страница 8: ...aulic oil cooler 140 6 20 Battery service 142 6 21 Checking radiator hoses and hose clamps 143 6 22 Check the scrapers adjust if necessary 144 Every 500 operating hours 145 6 23 Drain the fuel tank sl...

Страница 9: ...tenance in case of frost 163 6 37 Tightening torques for screws with metric unified thread 165 6 38 Measures to be applied for longer periods of rest 166 7 Trouble shooting 167 7 1 General notes 168 7...

Страница 10: ...Table of Contents BOMAG 10 BW 80 AD 5 Fam...

Страница 11: ...BOMAG 11 BW 80 AD 5 Fam 2 Technical data...

Страница 12: ...echnical data BOMAG 12 BW 80 AD 5 Fam Fig 4 BW 80 AD 5 Dimen sions A B C D H H2 K L O S W in mm 1483 856 433 580 1627 2304 255 2194 28 13 800 in in 58 4 33 7 17 0 22 8 64 1 90 7 10 0 86 4 1 1 0 51 31...

Страница 13: ...ration soil dependent 40 30 Drive Engine manufacturer Kubota Type D902 Cooling Water Number of cylinders 3 Rated power ISO 14396 kW 15 1 Rated power SAE J 1995 hp 20 2 Fixed engine speed 1 min 1 3000...

Страница 14: ...ifugal force 1 kN lbf 17 3822 Centrifugal force 2 kN lbf 8 1798 Water sprinkler system Type Pressure Filling capacities Fuel diesel l gal us approx 30 7 9 Water sprinkling system l gal us approx 100 2...

Страница 15: ...echnical data BOMAG 15 BW 80 AD 5 Fam Fig 5 BW 90 AD 5 Dimen sions A B C D H H2 K L O S W in mm 1483 956 433 580 1627 2304 255 2194 28 12 900 in in 58 4 37 6 17 0 22 8 64 1 90 7 10 0 86 4 1 1 0 47 35...

Страница 16: ...ibration soil dependent 40 30 Drive Engine manufacturer Kubota Type D902 Cooling Water Number of cylinders 3 Rated power ISO 14396 kW 15 1 Rated power SAE J 1995 hp 20 2 Fixed engine speed 1 min 1 300...

Страница 17: ...ifugal force 1 kN lbf 17 3822 Centrifugal force 2 kN lbf 8 1798 Water sprinkler system Type Pressure Filling capacities Fuel diesel l gal us approx 30 7 9 Water sprinkling system l gal us approx 100 2...

Страница 18: ...hnical data BOMAG 18 BW 80 AD 5 Fam Fig 6 BW 100 ADM 5 Dimen sions A B C D H H2 K L O S W in mm 1483 1056 433 580 1627 2304 255 2194 28 12 1000 in in 58 4 41 6 17 0 22 8 64 1 90 7 10 0 86 4 1 1 0 47 3...

Страница 19: ...vibration soil dependent 40 30 Drive Engine manufacturer Kubota Type D902 Cooling Water Number of cylinders 3 Rated power ISO 14396 kW 15 1 Rated power SAE J 1995 hp 20 2 Fixed engine speed 1 min 1 30...

Страница 20: ...fugal force 1 kN lbf 17 3822 Centrifugal force 2 kN lbf 8 1798 Water sprinkler system Type Pressure Filling capacities Fuel diesel l gal us approx 30 7 9 Water sprinkling system l gal us approx 100 26...

Страница 21: ...echnical data BOMAG 21 BW 80 AD 5 Fam Fig 7 BW 90 SC 5 Dimen sions A B C D H H2 K L O S W in mm 1483 960 435 580 1627 2304 255 2194 52 12 960 in in 58 4 37 8 17 1 22 8 64 1 90 7 10 0 86 4 2 0 0 47 37...

Страница 22: ...ibration soil dependent 40 30 Drive Engine manufacturer Kubota Type D902 Cooling Water Number of cylinders 3 Rated power ISO 14396 kW 15 1 Rated power SAE J 1995 hp 20 2 Fixed engine speed 1 min 1 300...

Страница 23: ...ifugal force 1 kN lbf 19 4271 Centrifugal force 2 kN lbf 8 1798 Water sprinkler system Type Pressure Filling capacities Fuel diesel l gal us approx 30 7 9 Water sprinkling system l gal us approx 100 2...

Страница 24: ...hnical data BOMAG 24 BW 80 AD 5 Fam Fig 8 BW 100 SC 5 Dimen sions A B C D H H2 K L O S W in mm 1483 1060 435 580 1627 2304 255 2194 52 12 1060 in in 58 4 41 7 17 1 22 8 64 1 90 7 10 0 86 4 2 0 0 47 41...

Страница 25: ...vibration soil dependent 40 30 Drive Engine manufacturer Kubota Type D902 Cooling Water Number of cylinders 3 Rated power ISO 14396 kW 15 1 Rated power SAE J 1995 hp 20 2 Fixed engine speed 1 min 1 30...

Страница 26: ...ifugal force 1 kN lbf 19 4271 Centrifugal force 2 kN lbf 8 1798 Water sprinkler system Type Pressure Filling capacities Fuel diesel l gal us approx 30 7 9 Water sprinkling system l gal us approx 100 2...

Страница 27: ...hnical data BOMAG 27 BW 80 AD 5 Fam Fig 9 BW 100 ACM 5 Dimen sions A B C D H H2 K L O S W in mm 1483 1056 435 580 1663 2340 240 2194 28 12 1000 in in 58 4 41 6 17 1 22 8 65 5 92 1 9 4 86 4 1 1 0 47 39...

Страница 28: ...y without with vibration soil dependent 40 30 Drive Engine manufacturer Kubota Type D902 Cooling Water Number of cylinders 3 Rated power ISO 14396 kW 15 1 Rated power SAE J 1995 hp 20 2 Fixed engine s...

Страница 29: ...40 0 016 Centrifugal force 1 kN lbf 17 3822 Centrifugal force 2 kN lbf 8 1798 Water sprinkler system Type Pressure Filling capacities Fuel diesel l gal us approx 30 7 9 Water sprinkling system l gal u...

Страница 30: ...hnical data BOMAG 30 BW 80 AD 5 Fam Fig 10 BW 100 SCC 5 Dimen sions A B C D H H2 K L O S W in mm 1483 1056 435 580 1663 2340 240 2194 52 12 1030 in in 58 4 41 6 17 1 22 8 65 5 92 1 9 4 86 4 2 0 0 47 4...

Страница 31: ...y without with vibration soil dependent 40 30 Drive Engine manufacturer Kubota Type D902 Cooling Water Number of cylinders 3 Rated power ISO 14396 kW 15 1 Rated power SAE J 1995 hp 20 2 Fixed engine s...

Страница 32: ...50 0 020 Centrifugal force 1 kN lbf 19 4271 Centrifugal force 2 kN lbf 8 1798 Water sprinkler system Type Pressure Filling capacities Fuel diesel l gal us approx 30 7 9 Water sprinkling system l gal u...

Страница 33: ...cause of the existing operat ing conditions Noise value Sound pressure level on the place of the operator LpA 84 dB A determined acc to ISO 11204 and EN 500 Guaranteed sound power level LWA 104 dB A d...

Страница 34: ...Technical data BOMAG 34 BW 80 AD 5 Fam...

Страница 35: ...BOMAG 35 BW 80 AD 5 Fam 3 Safety regulations...

Страница 36: ...s l applicable accident prevention instructions l generally accepted safety and road traffic regulations l country specific safety regulations It is the duty of the operator to be ac quainted with the...

Страница 37: ...ot be ruled out that further dangers may arise when working with and handling the machine Both the machine as well as all other system components comply with the cur rently valid safety regulations Ne...

Страница 38: ...and accessories have been specially designed for this machine We wish to make explicitly clear that we have not tested or approved any parts or accessories not supplied by us The installation and or...

Страница 39: ...nt load bearing capacity The ramp inclination must be less than the gradability of the machine The ramp must be free of grease oil snow and ice Make sure that persons are not endangered by the machine...

Страница 40: ...e articulation lock for transportation Lash the machine down so that it is secured against rolling sliding and turning over After transport Operate the machine only with the foldable ROPS1 properly fa...

Страница 41: ...rength of the unit The ROPS must therefore also not be straightened or repaired if it is damaged A defect ROPS must generally be replaced with an original spare part in close coordination with the man...

Страница 42: ...aids like start pilot or ether After starting check all gauges and control lights Starting with jump wires Connect plus to plus and minus to minus ground cable always connect the ground strap last and...

Страница 43: ...rotary switch for hydraulic breaker1 while driving The ma chine would be abruptly braked without braking delay In case of frequent use the wear on the multi discs brakes will be very high If the mach...

Страница 44: ...sk of accident Inclination Fig 11 The tipping angle was measured in static condition on level hard ground with the machine stopped no steering and without vibration The maximum permissible inclination...

Страница 45: ...r sewage electric power if neces sary stop compaction work with vibration Do not work with vibration on hard concrete cured bitumen layers or extremely frozen ground Danger of bearing damage Parking t...

Страница 46: ...erhead maintenance and assembly work use the access steps and working platforms provided or other secure means Do not use machine parts as access steps Keep unauthorized persons away from the machine...

Страница 47: ...enuine shape of the hydraulic hose l the hose shows deformations in bends e g squeezing buckling layer sep aration formation of blisters l parts of the hose are leaking l hoses are not correctly insta...

Страница 48: ...flush off with clear water and seek medical advice Metal objects e g tools rings watch straps must not come in contact with the battery poles danger of short circuit and burning When recharging non s...

Страница 49: ...or cleaning When cleaning with steam cleaning equipment do not subject electrical parts and insulation material to the direct jet of water or cover it beforehand l Do not guide the water jet into the...

Страница 50: ...Safety regulations BOMAG 50 BW 80 AD 5 Fam Replace damaged and illegible stickers decals...

Страница 51: ...ing point 4 Information sticker Battery 5 Operation sticker Throttle lever 6 Warning sticker Danger of tip ping over 7 Prohibition sticker High pres sure cleaner 8 Information sticker Lashing point 9...

Страница 52: ...Safety regulations BOMAG 52 BW 80 AD 5 Fam crushing 10 Information sticker Ultra low sulphur fuel 11 Information sticker Hydraulic oil...

Страница 53: ...Lifting point 4 Information sticker Battery 5 Operation sticker Throttle lever 6 Warning sticker Danger of tip ping over 7 Prohibition sticker High pres sure cleaner 8 Warning sticker Danger of crush...

Страница 54: ...Safety regulations BOMAG 54 BW 80 AD 5 Fam sulphur fuel 10 Information sticker Hydraulic oil 11 Information sticker Lashing point...

Страница 55: ...4 Information sticker Lifting point 5 Information sticker Foot switch tire sprinkling system 6 Operation sticker Throttle lever 7 Warning sticker Danger of tip ping over 8 Information sticker Emulsion...

Страница 56: ...Safety regulations BOMAG 56 BW 80 AD 5 Fam 10 Information sticker Lashing point 11 Warning sticker Danger of crushing 12 Information sticker Ultra low sulphur fuel 13 Information sticker Hydraulic oil...

Страница 57: ...4 Information sticker Lifting point 5 Information sticker Foot switch tire sprinkling system 6 Operation sticker Throttle lever 7 Warning sticker Danger of tip ping over 8 Information sticker Emulsion...

Страница 58: ...Safety regulations BOMAG 58 BW 80 AD 5 Fam 10 Information sticker Lashing point 11 Warning sticker Danger of crushing 12 Information sticker Ultra low sulphur fuel 13 Information sticker Hydraulic oil...

Страница 59: ...rning sticker Foldable ROPS1 Fig 18 Instruction sticker Always wear your seat belt2 Fig 19 Information sticker Main battery switch3 1 Optional equipment 462135 17 kg 50 Nm 008 303 29 1m 8 kg 80 Nm 30...

Страница 60: ...am Fig 20 Information sticker Biodegradable hydraulic oil1 Fig 21 Information sticker Panolin 462 Fig 22 Information sticker Electronic im mobilizer3 1 Optional equipment 2 Optional equipment 3 Option...

Страница 61: ...BOMAG 61 BW 80 AD 5 Fam 4 Display and control elements...

Страница 62: ...Display and control elements BOMAG 62 BW 80 AD 5 Fam Fig 23...

Страница 63: ...ators1 7 Rotary switch for hazard light system1 8 Rotary switch for vibration pre selection 9 Rotary switch for flashing beacon1 10 Rotary switch for seat heating1 11 Rotary switch for hydraulic break...

Страница 64: ...tion on the machine Here all func tions are described in detail The section Operation contains only brief descriptions of the individ ual control steps 4 2 Description of indi cators and control elem...

Страница 65: ...ow Preheating control lamp Lights in starter switch po sition II Preheating for starting at low temperatures Goes out after 10 seconds c red Engine oil pressure warn ing lamp Flashes when the engine o...

Страница 66: ...he ro tation angle sensor of the sprinkling system interval switch i Fuel level gauge2 j Operating hour meter Counts the operating hours while the engine is running Maintenance work is to be carried o...

Страница 67: ...nkling the sprinkling system is already active With interval sprinkling the machine needs to drive forward or backward With the travel lever in neutral posi tion sprinkling will continue for anoth er...

Страница 68: ...vibra tion pre selection Position Left Pre selection for vibration activa tion during travel via the vibration push button in the travel lever Position middle Vibration off Position Right Pre selecti...

Страница 69: ...the machine with the hydraulic breaker connected Do not switch on the rotary switch for hydraulic breaker while driv ing The machine would be abrupt ly braked without braking delay Caution Once the r...

Страница 70: ...shut down Note i The emergency stop switch is auto matically actuated when the dash board protection is closed actuate Press the button completely down it automatically locks in fully pressed positio...

Страница 71: ...I Turn further against spring pressure the en gine starts turn the ignition key back to position I once the en gine has started Caution Run the engine warm for a short while before starting work Do no...

Страница 72: ...reverse travel up to ap prox 5 km h 3 1 mph Position 2 Forward reverse travel up to ap prox 10 km h 6 2 mph a Button vibration on off b Button for warn ing horn Fig 41 No 17 Throttle lever Position M...

Страница 73: ...te i The printed circuit board is a equipped with a fuse test socket Fuse Test When plugging in an in tact fuse an LED lights up F06 5A Interval switch for pressure sprin kling system F119 10A Motor F...

Страница 74: ...7 5A Instruments F09 10A Parking and tail light left F10 10A Parking and tail light right F45 10A Edge cutter F37 10A Sprinkling pump F05 10A 12 V socket JP1 5A Vibration also with travel lever in pos...

Страница 75: ...5 Fam tion against unauthorized use during weld ing work on the machine Can be removed Position 90 up Operating posi tion engine can be started Fig 47 No 22 Fuel level gauge Fig 48 No 23 Water level...

Страница 76: ...Display and control elements BOMAG 76 BW 80 AD 5 Fam...

Страница 77: ...BOMAG 77 BW 80 AD 5 Fam 5 Operation...

Страница 78: ...longer working period the following tests and inspections must be per formed Danger Please observe strictly the safety regulations in the corresponding section of this instruction manual l Park the m...

Страница 79: ...if necessary l Emulsion level fill up if necessary only ACM SCC machines 5 3 Electronic immobi lizer1 Before starting the engine the anti theft protection must be disarmed by entering a code Fig 50 No...

Страница 80: ...ving Make sure that all settings are se curely locked Fig 51 l Use lever a Fig 51 to adjust to the weight of the operator Note i In its adjustment lever a is locked in upwards direction This lock can...

Страница 81: ...Danger of accident Danger of in jury Wear your personal noise protec tion means ear defenders before starting operation Start and operate the machine only from the driver s seat Caution In this chapte...

Страница 82: ...travel lever Fig 53 to parking brake position Fig 54 l Set the throttle lever Fig 54 to position MIN Fig 55 l Check whether the emergency stop switch Fig 55 is unlocked Fig 56 l Turn the ignition key...

Страница 83: ...re start lock The ignition key must first be turned back to position 0 be fore a new starting attempt can be made Fig 58 l Turn the ignition key Fig 58 through position II to position III the starter...

Страница 84: ...first to the minus pole of the cur rent supplying battery and then to engine or chassis ground as far away from the battery as possi ble Fig 60 l Start as described in section Starting the engine l O...

Страница 85: ...refore always drive straight up or down a slope For rollers with a drum width of 1 m 3 3 ft or less there is a consid erable risk of tipping over near edges e g curbstones embank ments trenches pothol...

Страница 86: ...the desired travel direction Position 1 Forward reverse travel up to ap prox 5 km h 3 1 mph Position 2 Forward reverse travel up to ap prox 10 km h 6 2 mph Important notes on travel operation Caution...

Страница 87: ...n moving the travel lever out of braking position the engine will be shut down immediately Danger Danger of accident If the seat is not occupied when the machine is driving the warn ing buzzer will so...

Страница 88: ...rive and the park ing brake is applied Fig 66 The parking brake warning light g in the instrument cluster Fig 66 lights up 5 9 Shutting down the engine Fig 67 l Shift the travel lever Fig 67 slowly ba...

Страница 89: ...ne all of a sudden from full load speed but let it idle for about 2 minutes Fig 70 l Turn the ignition key Fig 70 to position 0 and pull it out Danger Danger of accident Secure the machine against una...

Страница 90: ...vate the vibration on hard frozen concrete ground Danger Risk of damage When compacting with vibration you must check the effect of near by buildings and underground supply lines gas water sewage elec...

Страница 91: ...in position MAX I or MAX II l Set the throttle lever Fig 73 to position Max I or MAX II Fig 74 l Actuate the vibration push button a Fig 74 in left1 or right hand travel lever only after shifting the...

Страница 92: ...automatically switch off This avoids the formation of trans verse marks caused by vibration with the machine at standstill Fig 76 l Turn the rotary vibration pre se lection switch Fig 76 clockwise to...

Страница 93: ...the ma chine or turn the rotary switch for vibration pre selection to position 0 Fig 79 Note i The vibration switches off automati cally when falling short of a travel speed of approx 1 km h 0 6 mph...

Страница 94: ...essure sprin kling system pull the travel lever Fig 81 out of braking position Note i With the travel lever in neutral posi tion and interval switch in position 5 permanent sprinkling the sprinkling s...

Страница 95: ...ion because the water pump may get damaged when the water tank is empty or the batty will be discharged Fig 83 l To test the pressure sprinkling system shut down the engine and set the ignition key Fi...

Страница 96: ...is activated once Then the pump is switched off 5 12 Switching the tire sprinkling system on and off1 Fig 85 l Actuate the foot switch Fig 85 The tire sprinkling system is switched on l Release the f...

Страница 97: ...safe lifting gear of sufficient load bearing ca pacity Minimum lifting capacity of lifting gear see operating weight in chapter Technical Data Do not lift or lower the machine jerkily The tension mus...

Страница 98: ...tion is extremely high In case of frequent use the wear on the multi discs brakes will be very high Fig 88 l Press the button of the emergency stop switch Fig 88 completely down it automatically locks...

Страница 99: ...ry and lay it to the side 5 15 Connecting dis connecting the hy draulic breaker1 Danger Danger of accident Do not drive the machine with the hydraulic breaker connected Caution Once the rotors switch...

Страница 100: ...ting hydraulic lines to the couplings make sure that the rotary switch for the hydraulic breaker Fig 92 is in position 0 Caution Clean the hydraulic couplings Contaminants or dirt must not en ter into...

Страница 101: ...eaker can now be used Connecting the hydraulic breakedr Fig 96 l Set the throttle lever Fig 96 to position MIN Fig 97 l Turn the rotary switch for hydraulic breaker Fig 97 anti clockwise to position 0...

Страница 102: ...h suffi cient traction and braking power for the unbraked towed load Use a tow bar tobe provided by the operating company The machine cannot be steered Caution Tow the machine only after having releas...

Страница 103: ...e measures e g with metal wheel chocks to be provided by the operating compa ny to secure the machine against rolling away before disconnecting the tow bar The machine must only be started without the...

Страница 104: ...nger Danger of accident Apply appropriate measures e g with metal wheel chocks to be provided by the operating compa ny to secure the machine against rolling away before disconnecting the tow bar The...

Страница 105: ...e tipping or sliding off During demonstration and when loading the machine do not re main in the danger zone of the ma chine Secure the machine with the artic ulation lock after driving it on the tran...

Страница 106: ...ating weight in chapter Technical Data Do not lift or lower the machine jerkily The tension must always be effec tive in vertical direction The machine must not swing about when being lifted Do not st...

Страница 107: ...only with the foldable ROPS1 properly fastened and the fastening screws tight ened with the correct tightening torque After transport release the articu lation lock again and store it in the receptac...

Страница 108: ...08 BW 80 AD 5 Fam Fig 112 l Fold up the foldable ROPS Fig 112 l Turn the clamping plates to hori zontal position and tighten the eye bolts with a tightening torque of 50 80 Nm 37 60 ft lbf 462157 50 8...

Страница 109: ...BOMAG 109 BW 80 AD 5 Fam 6 Maintenance...

Страница 110: ...ll maintenance work l Perform maintenance work only with the motor switched off l Relieve hydraulic pressures before working on hydraulic lines l Before working on electric parts of the machine discon...

Страница 111: ...customer service of BOMAG or the cus tomer service of the engine manufacturer Notes on the cooling system Prepare and check coolant with highest care since otherwise the engine may be damaged by corro...

Страница 112: ...e weather changes l We recommend to use the BOMAG filling and filtering unit with fine filter to fill the system This ensures finest filtration of the hydraulic oil prolongs the lifetime of the hydrau...

Страница 113: ...of an engine with high sulphur fuels it is recommended to use an engine oil of classification CF or higher with a total base number of at least 10 Caution Engine oils of classification CJ 4 must not b...

Страница 114: ...nge intervals must be halved Fuels Quality Cetan index number The recommended minimum index number for the Cetan value is 45 A Cetan index number higher than 50 should preferably be used especially at...

Страница 115: ...ss than 56 kW 75 HP comply with the exhaust emission standard of EPA1 stage 4 the use of low or ultra low sulphur fuel is mandatory for these engines if the engines are oper ated within the validity a...

Страница 116: ...reeze agent If the coolant level drops because of evaporation only clean water is to be used for topping up In case of leakages you must always fill in anti freeze agents of the same brand and the sam...

Страница 117: ...oil according to DIN 51524 In hydraulic systems filled with Panolin HLP Synth 46 always use the same oil to top up When changing from mineral oil based hydraulic oil to an ester based biologi cally de...

Страница 118: ...CH 4 or CI 4 approx 3 9 l 1 0 gal us SAE 10W 40 20 C to 40 C 4 F to 104 F BOMAG 009 920 06 20 l SAE 10W 30 15 C to 30 C 5 F to 86 F SAE 15W 40 15 C to 40 C 5 F to 104 F SAE 30 5 C to 30 C 41 F to 86...

Страница 119: ...m Hydraulic oil ISO HLP 46 BOMAG 009 930 09 20 l or ester based biodegradable hydraulic oil approx 14 l 3 7 gal us Sprinkler system Water Anti freeze mixture water 1 1 Mix water and anti freeze agent...

Страница 120: ...Maintenance BOMAG 120 BW 80 AD 5 Fam...

Страница 121: ...he engine oil level twice every day Depending on the load the engine is subjected to the oil consumption will drop to the normal level after approx 100 to 250 operating hours Maintenance after 50 oper...

Страница 122: ...k mark 6 7 Check the fuel level 6 8 Check the hydraulic oil level Inspection glass 6 9 Check the hydraulic oil filter element Contamination indica tor 6 10 Check the coolant level Inspection glass 6 1...

Страница 123: ...igher than 0 5 the oil change intervals must be halved min 1 x year see foot note 6 17 Check tension replace the V belt 6 18 Check the air intake lines 6 19 Clean radiator and hydraulic oil cooler 6 2...

Страница 124: ...eck the travel control Every 2000 operating hours 6 29 Change hydraulic oil and breather filter1 1 Also after repairs in the hydraulic system see foot note at least every 2 years 6 30 Change the hydra...

Страница 125: ...ours 6 34 Check the fuel injection pump only by authorized service personnel As required 6 35 Check the tire pressure only on ACM SCC ma chines 6 36 Water sprinkler system maintenance in the event of...

Страница 126: ...Maintenance BOMAG 126 BW 80 AD 5 Fam...

Страница 127: ...engine the oil level can be checked immediately For quality of oil refer to the table of fuels and lubricants Fig 113 l Pull the dipstick Fig 113 out wipe it off with a lint free clean cloth and rein...

Страница 128: ...le any fuel fumes Caution Contaminated fuel can cause mal function or even damage of the engine If necessary fill in fuel through a funnel with screen Monitor the entire refuelling proc ess For qualit...

Страница 129: ...with Panolin Synth 46 use only the same oil to top up With other es ter based oils consult the lubrica tion oil service of the respective oil manufacturer For quality of oil refer to the table of fuel...

Страница 130: ...n in Pinremainspressed in Hydraulic oil filter element o k Pin pops out Replacing the hy draulic oil filter el ement 6 10 Checking the cool ant level Danger Danger of scalding Open the cap on the cool...

Страница 131: ...service instructions in chapter water sprinkler system maintenance in case of frost Make sure that the ventilation bore in the filler cap is free Fig 119 l Check the water tank filling level on the wa...

Страница 132: ...necessary drain off the emulsion beforehand For mixing ratio of water and emulsion refer to the specification of the respective manufacturer Make sure that the ventilation bore in the filler cap is fr...

Страница 133: ...rs Cleaning does not make sense if the main filter cartridge is covered with a sooty deposit Use a new air filter cartridge Incorrectly handled air filter car tridges may become ineffective because of...

Страница 134: ...filter housing Fig 124 Danger Eye injury Wear safety goggles l Blow the air filter cartridge Fig 124 out with clean and dry com pressed air max 2 bar 30 psi by blowing along the inner creas es Cautio...

Страница 135: ...e engine 6 14 Check fuel lines and clamps Danger Danger of burning Perform inspection work only af ter the engine has cooled down and with the engine stopped Caution If fuel lines or hose clamps are f...

Страница 136: ...for the water separator depend on the water con tent in the fuel and can therefore not be determined precisely After taking the engine into operation you should therefore check the water separator eve...

Страница 137: ...less than 0 5 When using fuels with a sul phur content of more than 0 5 the oil change intervals must be halved Drain the engine oil only when the engine is warm For quality and quantity of oil refer...

Страница 138: ...l Slightly oil the rubber seal on the new filter cartridge Fig 133 l Turn the new filter cartridge on by hand until the seal contacts l Tighten the filter element for an other half turn Fig 134 l Fil...

Страница 139: ...7 to 9 mm 0 28 0 35 inch between the V belt pulleys retighten if neces sary Tightening the V belt l Slightly slacken the fastening screws 2 l Press the generator in direction outward using a lever unt...

Страница 140: ...ck the condition and tight fit of all air intake lines and hose clamps 6 19 Cleaning radiator and hydraulic oil cooler Danger Danger of injury Perform cleaning work only after the engine has cooled do...

Страница 141: ...with compressed air Cleaning with cold cleans ing agent Caution Protect electrical equipment such as generator regulator and starter against the direct water jet l Spray engine and cooler with a suit...

Страница 142: ...as a result of exhaustive discharge The following therefore applies for the service life l Switch off all consumers e g igni tion light inside light radio l Check open circuit voltage of the battery a...

Страница 143: ...Retighten the pole clamps l Check the fastening of the battery 6 21 Checking radiator hoses and hose clamps Danger Danger of burning Perform inspection work only af ter the engine has cooled down and...

Страница 144: ...sary Drums Fig 142 l Check the scrapers Fig 142 ad just if necessary Wheels1 Fig 143 l Open the rear flap check the scrapers replace if necessary Fig 143 l Adjust the scrapers with the screws to a uni...

Страница 145: ...not inhale any fuel fumes Environment Catch running out fuel do not let it seep into the ground Note i When performing this work the fuel tank shall only hold max 5 l 1 3 gal us of fuel pump off if ne...

Страница 146: ...nment Catch running out fuel do not let it seep into the ground Dispose of the used fuel filter en vironmentally Changing the fuel pre clean er Fig 145 l Unscrew the hose clamps Fig 145 on the fuel pr...

Страница 147: ...tion only when the engine is cold Caution In order to avoid damage to the engine e g by corrosion cavita tion and freezing particular at tention must be paid to the inspection of the coolant For coola...

Страница 148: ...OMAG 148 BW 80 AD 5 Fam Fig 147 l Remove the cap Fig 147 from the coolant compensation tank and check the anti freeze concen tration with a conventional tester l Check the condition of the coolant l S...

Страница 149: ...engine is cold Cylinder 1 is on the flywheel side Valve clearance Intake and exhaust valve 0 15 mm 0 006 in Fig 148 l Remove the valve cover Fig 148 Fig 149 Crankshaft position 1 IN Intake valve EX Ex...

Страница 150: ...ram 2 Fig 151 black mark l Install the cylinder head cover with a new gasket Note i After a short test run check the en gine for leaks 6 27 Check the engine mounts Fig 152 l Check air intake and exhau...

Страница 151: ...ravel lever Fig 153 forward backwards and to braking position Thereby check for func tion light movement clearance and damage l In case of malfunction perform trouble shooting and replace the correspo...

Страница 152: ...Every 1000 operating hours BOMAG 152 BW 80 AD 5 Fam...

Страница 153: ...ter ele ment with every hydraulic oil change Change the filter only after the hy draulic oil change and after the test run Clean the area round hydraulic oil tank filler opening and breather filter Do...

Страница 154: ...drau lic oil tank Fig 154 Fig 155 Machines with lateral overhang l Disconnect bthe leak oil hose from the front right hand vibration motor Fig 155 drain off and catch all hydraulic oil l Reconnect the...

Страница 155: ...ing unit with fine filter to fill the system This ensures finest filtration of the hydraulic oil prolongs the life time of the hydraulic oil filter and pro tects the hydraulic system Fig 158 l Fill in...

Страница 156: ...and replace or repair the defective compo nents if necessary Negligence may cause destruction to the en tire hydraulic system Do not clean or reuse the filter el ement Apart from the normal oil change...

Страница 157: ...nging the cool ant Danger Danger of scalding Change the coolant only when the engine is cold Do not remove the radiator cap when the engine is still hot Always wear gloves when han dling anti freeze a...

Страница 158: ...d tighten the clamp l Check the condition of radiator hoses if necessary replace all ra diator hoses Fig 163 l Fill in coolant until the level reach es the bottom edge of the filler socket Fig 163 Fig...

Страница 159: ...d Do not inhale any fuel fumes Caution For safety reasons this work should be performed every two years Hoses consist of rubber or plastic material and age over the course of time Environment Catch ru...

Страница 160: ...Every 2000 operating hours BOMAG 160 BW 80 AD 5 Fam...

Страница 161: ...Every 3000 operating hours BOMAG 161 BW 80 AD 5 Fam Every 3000 operating hours 6 34 Check the fuel in jection pump Caution This work must only be performed by authorized service personnel...

Страница 162: ...Every 3000 operating hours BOMAG 162 BW 80 AD 5 Fam...

Страница 163: ...tires Nominal value 2 2 5 bar 29 36 psi 6 36 Water sprinkler system mainte nance in case of frost Caution If there is a risk of frost the water sprinkler system must be emptied or filled with an anti...

Страница 164: ...g 169 l Open the sprinkling system line connection Fig 169 and let all water run out l Switch on the pressure sprinkling system for a short while and drain the water from the pump l Close the line con...

Страница 165: ...s are stamped on the screw heads 8 8 8G 10 9 10K 12 9 12K The values result in a 90 utilization of the screw s yield point at a coeffi cient of friction m total 0 14 0 14 Compliance with the tightenin...

Страница 166: ...not to be used for a longer period of time run it every 2 to 3 months for about 5 minutes to rule out the formation of rust Caution If the stored engine is not run at regular intervals moisture in th...

Страница 167: ...BOMAG 167 BW 80 AD 5 Fam 7 Trouble shooting...

Страница 168: ...ions Malfunctions are frequently caused by incorrect operation of the machine or insufficient maintenance When ever a fault occurs you should there fore thoroughly read these instruction on correct op...

Страница 169: ...hten the fittings bleed the fuel sys tem Water in the fuel system Cleaning the water sepa rator Travel lever not in 0 po sition Shift the travel lever to po sition 0 Battery discharged or not connecte...

Страница 170: ...r injection pump defective Have examined by a spe cialist Air filter dirty Clean the filter replace if necessary Excessive play in throttle cable Adjust the throttle cable replace if necessary Engine...

Страница 171: ...up coolant check for leaks Injection nozzle defective Have examined by a spe cialist Engine oil level too low Fill up oil down to the top dipstick mark V belt loose or broken Tension or replace the V...

Страница 172: ...Trouble shooting BOMAG 172 BW 80 AD 5 Fam...

Страница 173: ...BOMAG 173 BW 80 AD 5 Fam 8 Disposal...

Страница 174: ...he battery contains acid Do not let acid come in contact with skin or clothes Wear protective clothing l Remove the batteries and dispose of in compliance with legal regula tions Environment Catch all...

Страница 175: ......

Страница 176: ......

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