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Bomag BPR 70/70 D, Инструкция по эксплуатации и техническому обслуживанию

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7.

CAUTION!
Danger of eye injuries caused by particles

flying around!

–

Wear your personal protective equipment

(safety gloves, protective working

clothes, goggles).

Blow the air filter out with dry compressed air (max. 5 bar

(73 psi)) from inside to outside by moving the gun up and

down inside the element, until it is free of dust.

8.

Examine the air filter with a torch for cracks and holes.

9.

Replace the air filter if it is damaged.

10.

Slide the air filter (2 ) carefully into the filter housing.

11.

Check the sealing face (3) on the cover.

12.

NOTICE!
Danger of engine damage!

–

Ensure correct fit of cover and seal.

Close the cap (1).

Fig.  67

Fig.  68

Maintenance – Weekly

 

BPR 70/70 D

 

79

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Содержание BPR 70/70 D

Страница 1: ...plate Operating Instruction Maintenance Instruction Original Operating Instructions S N 101 695 33 1001 01 2019 008 204 61 EN www discount equipment com G o t o D i s c o u n t E q u i p m e n t c o m...

Страница 2: ...e needs We sell worldwide for the brands Genie Terex JLG MultiQuip Mikasa Essick Whiteman Mayco Toro Stone Diamond Products Generac Magnum Airman Haulotte Barreto Power Blanket Nifty Lift Atlas Copco...

Страница 3: ...to the State of California to cause cancer and birth defects or other reproductive harm WARNING Breathing diesel engine exhaust exposes you to chemicals known to the State of California to cause canc...

Страница 4: ...lubricants 23 3 4 1 Preliminary remarks 23 3 4 2 Safety regulations and environmental protection regulations for handling diesel fuel 24 3 4 3 Safety regulations and environmental protection regulatio...

Страница 5: ...p fuel 49 5 5 Checking the hydraulic oil level 50 5 6 Checking the rubber buffers 51 6 Operation 53 6 1 Folding down the steering rod 54 6 2 Starting the engine 55 6 3 Operation 57 6 4 Reversing prote...

Страница 6: ...2 years every 500 operating hours 92 8 10 1 Changing hydraulic oil and hydraulic oil filter 92 8 11 As required 95 8 11 1 Cleaning the machine 95 8 11 2 Cleaning the cooling fins and the cooling air i...

Страница 7: ...1 Introduction Introduction BPR 70 70 D 7 G o t o D i s c o u n t E q u i p m e n t c o m t o o r d e r y o u r p a r t s...

Страница 8: ...he notes on safety to be followed can be found in chapter Operation Chapter 6 Operation on page 53 Before every start up carry out all required visual inspections and function tests Chapter 5 Checks p...

Страница 9: ...you can also order the spare parts catalogue against the serial number of your machine The above notes do not constitute an extension of the warranty and liability conditions specified in the general...

Страница 10: ...rmany 1 2 B DEC 0270 Fig 1 Machine type plate example EMISSION CONTROL INFORMATION MOTORENFABRIK HATZ KG D 94099 RUHSTORF GMBH CO Model S N Power Displ Eng Fam Emission Control System Power Category U...

Страница 11: ...2 Technical data Technical data BPR 70 70 D 11 G o t o D i s c o u n t E q u i p m e n t c o m t o o r d e r y o u r p a r t s...

Страница 12: ...imensions in millimetres Dimensions in inch Weights Operating weight CECE W 556 1226 kg lbs Operating weight CECE W1 579 1277 kg lbs Operating weight CECE W2 595 1312 kg lbs Basic weight 570 1257 kg l...

Страница 13: ...manufacturer Hatz Type 1D81 Cooling Air Number of cylinders 1 Rated power ISO 3046 9 3 12 5 kW hp Rated speed 2700 min 1 Drive system mechanical Exciter system Frequency 66 3960 Hz vpm Centrifugal for...

Страница 14: ...00 WARNING Loss of hearing caused by too high noise bur dens Wear your personal protective equipment ear protection LWA 109 dB A determined acc to ISO 3744 and EN 500 2 1 2 Vibration data Vector total...

Страница 15: ...3 Concerning your safety Concerning your safety BPR 70 70 D 15 G o t o D i s c o u n t E q u i p m e n t c o m t o o r d e r y o u r p a r t s...

Страница 16: ...fic regulations n country state specific safety regulations It is the duty of the operator to be acquainted with the safety regu lations and to apply these accordingly This also applies for local regu...

Страница 17: ...sposal of fuels and lubricants as well as replacement parts 3 1 3 Personal protective equipment Depending on the work to be carried out personal protective equipment is required to be provided by the...

Страница 18: ...mpaction of all types of soils n Repair work on all types of soil n Paving of walkways n Work in trenches n Underfilling and compaction of hard shoulders Intended use also includes compliance with the...

Страница 19: ...ing tackle must be removed before starting work Starting and operating the machine in explosive environments and in underground mining is prohibited The lifting and lashing points specified in these i...

Страница 20: ...lified person An expert qualified person is a person who based on his her pro fessional education and experience has profound knowledge in the field of construction equipment and the machine in questi...

Страница 21: ...ence of alcohol medication or drugs are not allowed to operate service or repair the machine Maintenance and repair work requires specific knowledge and must therefore only be performed by trained spe...

Страница 22: ...rom the operation of the machine 3 3 2 Regular safety inspections Have the machine inspected by an expert qualified person as required for the conditions the machine is working under but at least once...

Страница 23: ...position information on constituents n first aid measures n fire fighting measures n measures in case of accidental release n handling and storage n limitation and monitoring of exposure personal prot...

Страница 24: ...nt pro tective gloves protective clothing Do not inhale any fuel fumes Avoid contact CAUTION Danger of slipping on spilled diesel fuel Immediately bind spilled diesel fuel with an oil binding agent EN...

Страница 25: ...l protective equipment pro tective gloves protective clothing Do not inhale any oil vapours Avoid contact CAUTION Danger of slipping on spilled oil Immediately bind spilled oil with an oil binding age...

Страница 26: ...fire is prohibited Wear your personal protective equipment pro tective gloves protective clothing CAUTION Health hazard caused by contact with hydraulic oil Wear your personal protective equipment pr...

Страница 27: ...ion WARNING Danger of injury caused by exploding gas mix ture Remove the plugs before starting to recharge the battery Ensure adequate ventilation Smoking and open fire is prohibited Do not lay any to...

Страница 28: ...nsport vehicle against rolling slip ping and turning over Loads must only be attached and hoisted by an expert capable person Use only lifting gear and lifting tackle with sufficient load bearing capa...

Страница 29: ...If the following tests reveal damages or other faults the machine must not be operated until these deficiencies have been corrected Do not operate the machine with defective indicators and control ele...

Страница 30: ...sing the steering handle Watch out for unusual noises and development of smoke Perform trouble shooting and have the fault corrected Always keep a safe distance to excavation pit borders embank ments...

Страница 31: ...higher sulphur content Apply measures against electrostatic charging Do not spill any fuel Catch running out fuel do not let it seep into the ground Wipe off spilled fuel Keep dirt and water away fro...

Страница 32: ...raulic oil must be collected and disposed of in an environ mentally friendly way Always collect and dispose of hydraulic oils separately Do not start the engine after draining off the hydraulic oil On...

Страница 33: ...ry Do not wear jewellery watch bracelets etc when working on the battery The connection cables of the battery must not touch or rub against machine parts 3 9 5 Cleaning work Do not perform cleaning wo...

Страница 34: ...nt components only original spare parts must be used Repairs must only be performed by an expert qualified person When performing welding work on the machine you should cover the fuel tank with insula...

Страница 35: ...Operating Mass Year of Construction Serial No Patent Protection 56154 Boppard GERMANY Made in Germany before taking into operation vor Inbetriebnahme avant la mise en service anterior a la puesta en...

Страница 36: ...tion sticker Wear ear defenders Information sticker Lashing point Information sticker Lifting point Fig 9 Fig 10 Fig 11 Fig 12 Concerning your safety Signage BPR 70 70 D 36 G o t o D i s c o u n t E q...

Страница 37: ...ller opening for hydraulic oil Operation sticker Travel lever Operation sticker Throttle lever Fig 13 B DEC 0214 Hydraulic Oil Fig 14 Fig 15 Fig 16 Concerning your safety Signage BPR 70 70 D 37 G o t...

Страница 38: ...ana twice annual halbj hrlich tous les 6 mois cada 6 meses annual 250 h j hrlich 250 h annuellement 250 h anualmente 250 h DIESEL B DEC 0287 Fig 18 Made by Designation Type Nominal Power Operating Mas...

Страница 39: ...4 Indicators and control elements Indicators and control elements BPR 70 70 D 39 G o t o D i s c o u n t E q u i p m e n t c o m t o o r d e r y o u r p a r t s...

Страница 40: ...hrottle lever Position STOP Engine off Position MIN Idle speed position Position I Medium load position Position II Full load position B 692 0227 Fig 20 B 692 0214 Fig 21 STOP I II B 692 0226 Fig 22 I...

Страница 41: ...her against spring pressure the engine starts Turn the ignition key back to position I when the engine starts The starter switch is designed with a re start lock The ignition key must first be turned...

Страница 42: ...ZER display The ECONOMIZER displays the compaction status of the layer to be compacted Description of display possibilities Chapter 6 6 ECONOMIZER on page 61 Optional equipment B 692 0218 Fig 26 B 692...

Страница 43: ...nance NOTICE Danger of engine damage Opening the decompression lever while the engine is running leads to engine damage Never use the decompression lever for stop ping the engine 4 2 3 Crank handle St...

Страница 44: ...Indicators and control elements Engine BPR 70 70 D 44 G o t o D i s c o u n t E q u i p m e n t c o m t o o r d e r y o u r p a r t s...

Страница 45: ...5 Checks prior to start up Checks prior to start up BPR 70 70 D 45 G o t o D i s c o u n t E q u i p m e n t c o m t o o r d e r y o u r p a r t s...

Страница 46: ...when han dling fuels and lubricants Chapter 3 4 Han dling fuels and lubricants on page 23 WARNING Danger of injury caused by rotating parts Before starting work on the machine make sure that the engin...

Страница 47: ...Check fuel tank and fuel lines for condition and leaks 3 Check the bolted connections are tight and secure 4 Check the machine for contamination and damage Checks prior to start up Visual inspections...

Страница 48: ...ff with a lint free clean cloth and reinsert it to the end stop 3 Pull the dipstick out again The oil level must be between the MIN and MAX marks 4 NOTICE Danger of engine damage Do not fill in too mu...

Страница 49: ...otective gloves 1 Clean the area around the filling port 2 Remove the cap and check the filling level visually 3 If necessary fill in fuel through a funnel with screen filter 4 Close the cap If the fu...

Страница 50: ...Protective equipment n Working clothes n Safety shoes n Protective gloves 1 Check the oil level in the inspection glass Normal level approx 1 2 height of inspection glass Minimum level approx 1 3 hei...

Страница 51: ...hine in secured condition on page 60 2 Allow the engine to cool down 3 Check all rubber buffers for tight fit cracks and tear offs 4 Replace damaged rubber buffers immediately B SYM 1073 Fig 39 B 692...

Страница 52: ...Checks prior to start up Checking the rubber buffers BPR 70 70 D 52 G o t o D i s c o u n t E q u i p m e n t c o m t o o r d e r y o u r p a r t s...

Страница 53: ...6 Operation Operation BPR 70 70 D 53 G o t o D i s c o u n t E q u i p m e n t c o m t o o r d e r y o u r p a r t s...

Страница 54: ...down the steering rod The steering rod can swing freely 2 Adjust the steering rod with the height adjustment 1 to the required height Fig 41 Operation Folding down the steering rod BPR 70 70 D 54 G o...

Страница 55: ...when working in trenches WARNING Loss of hearing caused by too high noise bur dens Wear your personal protective equipment ear protection Protective equipment n Working clothes n Hearing protection n...

Страница 56: ...to cool down to ambient temperature If the engine has not started after these attempts determine the cause Turn the ignition key through position II to position III The starter cranks the engine The w...

Страница 57: ...Only operate the machine in position I II or MIN Set the throttle lever to position I or II 2 Always shift the throttle lever to position MIN for short work breaks This prevents premature wear of the...

Страница 58: ...Move and hold the travel lever in the opposite direction until the machine vibrates on the spot The machine stops and vibrates on the spot 1 Park the machine in secured condition Chapter 6 5 Parking t...

Страница 59: ...rom the side using the steering handle Operate the reversing protection The travel lever is switched from backward travel to for ward travel The machine moves forward away from the operator Fig 49 Ope...

Страница 60: ...the engine all of a sudden from full load speed but let it idle for about two minutes Set the throttle lever to position Stop The engine is shut down The warning buzzer sounds 5 Turn the ignition key...

Страница 61: ...ays reached Due to fluctuations in the measuring value the dis play value can vary by one digit up down during a pass The average display value during the last pass is decisive The warning display a n...

Страница 62: ...Operation ECONOMIZER BPR 70 70 D 62 G o t o D i s c o u n t E q u i p m e n t c o m t o o r d e r y o u r p a r t s...

Страница 63: ...7 Loading transporting the machine Loading transporting the machine BPR 70 70 D 63 G o t o D i s c o u n t E q u i p m e n t c o m t o o r d e r y o u r p a r t s...

Страница 64: ...ontrolled movements of the load If necessary hold the load with guide ropes Protective equipment n Protective gloves 1 Park the machine safely Chapter 6 5 Parking the machine in secured condition on p...

Страница 65: ...load application Lifting tackle must not be damaged by machine components Protective equipment n Protective gloves 1 Pull at least two suitable lashing belts crosswise across the marked lashing point...

Страница 66: ...Loading transporting the machine Lashing the machine to the transport vehicle BPR 70 70 D 66 G o t o D i s c o u n t E q u i p m e n t c o m t o o r d e r y o u r p a r t s...

Страница 67: ...8 Maintenance Maintenance BPR 70 70 D 67 G o t o D i s c o u n t E q u i p m e n t c o m t o o r d e r y o u r p a r t s...

Страница 68: ...h hot components Park the machine on horizontal level firm ground Perform maintenance work only with the engine shut down Make sure that the engine cannot be accidentally started during maintenance wo...

Страница 69: ...ing the protection hood 8 2 1 1 Opening the protection hood Protective equipment n Working clothes n Protective gloves 1 Remove the rear screws 2 on both sides of the machine 2 Put the screws 2 and th...

Страница 70: ...el system The fuel shut off valve automatically interrupts the engine s fuel supply if the oil pressure is too low This makes it necessary to bleed the fuel system in the following situations n After...

Страница 71: ...n bleeding 3 Check the fuel level top up if necessary 4 Press the ventilation lever for approx 15 seconds against the spring The engine is ready for starting If the engine does not start after bleedin...

Страница 72: ...ine oil especially at low ambient temperatures Optimal operating conditions can be achieved by using the oil vis cosity chart as reference 8 3 1 3 Oil change intervals Annually or every 250 operating...

Страница 73: ...not permitted Copper containing materials copper lines brass items should be avoided because they can cause catalytic reactions in the fuel with subsequent depositing in the injection system 8 3 3 Oil...

Страница 74: ...e viscosity index must be at least 150 observe information of manufacturer Maintenance Fuels and lubricants BPR 70 70 D 74 G o t o D i s c o u n t E q u i p m e n t c o m t o o r d e r y o u r p a r t...

Страница 75: ...8 3 2 Fuel on page 72 Exciter shaft housing SAE 10W 40 Specification Chapter 8 3 3 Oil for exciter shaft housing on page 73 Components may get damaged Do not use low ash engine oils for the exciter sh...

Страница 76: ...cking adjusting the valve clearance on page 84 3 Check engine and machine for leaks 4 Retighten the fastening screws on air filter exhaust and other attachments 5 Retighten the bolted connections on t...

Страница 77: ...el filter 88 8 9 5 Replacing the air filter 89 8 9 6 Changing the oil in the exciter housing 90 Every 2 years every 500 operating hours 8 10 1 Changing hydraulic oil and hydraulic oil filter 92 As req...

Страница 78: ...ilter ele ment If in doubt use a new air filter Protective equipment n Working clothes n Safety shoes n Protective gloves n Safety goggles 1 Park the machine safely Chapter 6 5 Parking the machine in...

Страница 79: ...d down inside the element until it is free of dust 8 Examine the air filter with a torch for cracks and holes 9 Replace the air filter if it is damaged 10 Slide the air filter 2 carefully into the fil...

Страница 80: ...the machine in secured condition on page 60 2 Place the transparent container under the drain plug 3 Loosen the drain plug and collect escaping fluid 4 Drain the fuel off until there is no water left...

Страница 81: ...safely Chapter 6 5 Parking the machine in secured condition on page 60 2 Remove the bracket 1 of the battery 3 Remove the battery 2 and the vibration damping mats 3 4 Check the condition of the vibrat...

Страница 82: ...llow the engine to cool down 3 Unscrew the V belt guard 1 4 Unscrew the guard 1 5 Unscrew the V belt pulley 1 6 Replace the V belt 3 7 If necessary reassemble the spacers 2 that may have been removed...

Страница 83: ...asten the V belt guard 1 8 9 1 1 Checking the frequency of the base plate Keep feet and hands clear of the vibrating base plate CAUTION Danger of injury caused by uncontrolled machine movement Always...

Страница 84: ...orrect n Check the engine speed n Check the V belt n If necessary contact our customer service 8 9 2 Checking adjusting the valve clearance NOTICE Danger of engine damage We recommend to have this wor...

Страница 85: ...haust valve EX is fully open 2 Check the valve clearance on the intake valve IN with a feeler gauge 1 adjust if necessary 3 Crank the engine further until the intake valve is fully open 4 Check the va...

Страница 86: ...cover for leaks 8 9 3 Changing engine oil and oil filter element NOTICE Danger of engine damage Change the oil only with the engine at oper ating temperature Use only oil of the permitted specificatio...

Страница 87: ...lug and collect any oil running out 5 Clean the drain plug and screw it in tightening torque 20 Nm 15 ft lbf 6 Clean the area around the cover 7 Unscrew the cover and change the oil filter element 8 C...

Страница 88: ...ine in secured condition Chapter 6 5 Parking the machine in secured condition on page 60 2 Use a suitable vessel to collect running out fuel 3 Drain the fuel 4 Clean the area around the fuel filter 5...

Страница 89: ...achine in secured condition on page 60 2 Allow the engine to cool down 3 Remove the cap 1 4 Pull out the air filter 5 Clean the cover 6 NOTICE Danger of engine damage Prevent dirt from getting into th...

Страница 90: ...n Chapter 6 5 Parking the machine in secured condition on page 60 3 Clean the area around the bleeding screw 1 and filling drain plug 2 4 Tilt the machine slightly towards the oil drain side and secur...

Страница 91: ...rew 1 and filling drain plug 2 and install with low strength sealing agent e g spare parts number 009 700 16 11 Dispose of oil in an environmentally friendly way 2 1 B 692 0197 Fig 93 Maintenance Annu...

Страница 92: ...ine in secured condition Chapter 6 5 Parking the machine in secured condition on page 60 2 Clean the area around the hydraulic oil tank 3 Unscrew the plug 1 4 Take out the breather filter 3 5 Replace...

Страница 93: ...necting flange 12 Assemble the connecting flange 1 with the new seal ring 2 to the hydraulic oil tank tightening torque 13 Nm 9 6 ft lbs NOTICE Risk of damage Use only hydraulic oil of the permitted s...

Страница 94: ...connecting piece with the hydraulic lines 16 Check the connections on the hydraulic oil tank and the con necting flange for leaks 17 Dispose of hydraulic oil in an environmentally friendly way Fig 99...

Страница 95: ...s How dirty the cooling fins and cooling air intake openings are depends very much on the daily operating conditions clean daily if necessary Protective equipment n Working clothes n Protective gloves...

Страница 96: ...ow the engine to cool down 3 Unscrew the V belt guard 1 4 Check condition and tension of V belt Compression measurement 10 30 mm 0 4 1 2 in 5 The V belt cannot be re tightened Replace the V belt if it...

Страница 97: ...tom edge of filling drain bore 7 Clean bleeding screw and filling drain plug and screw them in with a low strength sealing agent e g spare parts number 009 700 16 8 11 5 Measures prior to extended shu...

Страница 98: ...rge the battery immediately after an open circuit voltage of 12 25 V or less is reached Do not perform boost charging The open circuit voltage of the battery occurs approx 10 hours after the last char...

Страница 99: ...6 Check the oil levels 7 Clean the machine thoroughly Maintenance As required BPR 70 70 D 99 G o t o D i s c o u n t E q u i p m e n t c o m t o o r d e r y o u r p a r t s...

Страница 100: ...Maintenance As required BPR 70 70 D 100 G o t o D i s c o u n t E q u i p m e n t c o m t o o r d e r y o u r p a r t s...

Страница 101: ...9 Troubleshooting Troubleshooting BPR 70 70 D 101 G o t o D i s c o u n t E q u i p m e n t c o m t o o r d e r y o u r p a r t s...

Страница 102: ...fore thoroughly read these instructions on correct operation and maintenance If you cannot locate the cause of a fault or rectify it yourself by fol lowing the trouble shooting chart you should contac...

Страница 103: ...s Avoid operation in closed or partly closed rooms or ensure adequate ventilation when working in trenches WARNING Loss of hearing caused by too high noise bur dens Wear your personal protective equip...

Страница 104: ...ably into place 4 Open the cover 5 Remove the crank handle from the bracket and insert it 6 Stand in the correct position parallel to the machine 7 Grip the crank handle with both hands as shown 8 Tur...

Страница 105: ...t the crank handle 11 If the engine does not start during the first attempt repeat the starting process Always open the decompression lever when repeating the starting procedure NOTICE Danger of engin...

Страница 106: ...e of the starter battery using the first jump lead 4 Next connect the second jump lead to the minus pole of the energizing external battery and then to the minus pole of the starter battery 5 Start th...

Страница 107: ...se fuses with higher ampere ratings and do not bridge fuses Pos Amperage Designation 1 25 A Main fuse 5 A Economizer fuse optional equipment Fig 114 Troubleshooting Fuse assignment BPR 70 70 D 107 G o...

Страница 108: ...y at low temperatures Fuel filter clogged by paraffin separation Change the fuel filter use winter fuel Engine oil with wrong SAE viscosity class Changing the engine oil Insufficiently charged battery...

Страница 109: ...the oil from the exciter housing Engine looses power and speed black exhaust smoke Air filter dirty Clean the air filter replace if necessary Incorrect valve clearance Check the valve clearance adjust...

Страница 110: ...nsor Cable breakage Inform our service department The displayed measuring values are not plausible The acceleration sensor is not fastened correctly Shut down the engine and check the fas tening screw...

Страница 111: ...10 Disposal Disposal BPR 70 70 D 111 G o t o D i s c o u n t E q u i p m e n t c o m t o o r d e r y o u r p a r t s...

Страница 112: ...tion regulations must be followed when han dling fuels and lubricants Chapter 3 4 Han dling fuels and lubricants on page 23 Protective equipment n Working clothes n Safety shoes n Protective gloves n...

Страница 113: ...11 List of special tools List of special tools BPR 70 70 D 113 G o t o D i s c o u n t E q u i p m e n t c o m t o o r d e r y o u r p a r t s...

Страница 114: ...Sirometer Measuring instrument for speed and frequency BOMAG 059 710 02 Fig List of special tools BPR 70 70 D 114 G o t o D i s c o u n t E q u i p m e n t c o m t o o r d e r y o u r p a r t s...

Страница 115: ...e needs We sell worldwide for the brands Genie Terex JLG MultiQuip Mikasa Essick Whiteman Mayco Toro Stone Diamond Products Generac Magnum Airman Haulotte Barreto Power Blanket Nifty Lift Atlas Copco...

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