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96192-01.2021-DGbFE

6

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 Commissioning

CAUTION!      Wear personal protective clothing such as goggles and 

protective gloves!

Make sure that the suction and discharge line valves are open.

 

With the compressor switched off, add the liquid refrigerant directly to the condenser or receiver, 

breaking the vacuum.

  If the refrigerant needs topping up after starting the compressor, it can be topped up in vapour 

form on the suction side, or, taking suitable precautions, also in liquid form at the inlet to the 

evaporator.

 INFO! 

 

Avoid overfilling the system with refrigerant!

    

 To avoid shifts in concentration, zeotropic refrigerant blends  

     

  (e.g. R407C) must always only be filled into

 the refrigerating plant  

     

  in liquid form.

    

 Do not pour liquid coolant through the suction line valve on 

     

  the compressor.

      

 It is not permissible to mix additives with the oil and refrigerant.

6.5  Refrigerant charge

6.7 

Avoiding liquid sluggings

                    ATTENTION! Slugging can damage the compressor and cause coolant to leak.

To prevent slugging:

  The complete refrigeration system must be properly designed.
  All components must be compatibly rated with each other with regard to output  

(particularly the evaporator and expansion valves).

  Suction gas superheat at the compressor input 

should be min. 7 - 10 K.

 (check the setting  

of the expansion valve).

 The 

system must reach a state of equilibrium. 

 

Particularly in critical systems (e.g. several evaporator points), measures are recommended such 
as replacement of liquid traps, solenoid valve in the liquid line, etc. 

 

There should be no movement of refrigerant in the compressor while the system is at a 
 standstill.

6.6  Start-up

    

          WARNING!      Ensure that both shut-off valves are open before starting  

the compressor!

 

  Check that the safety and protection devices (pressure switch, motor protection, electrical 

contact protection measures, etc.) are all functioning properly.

  Switch on the compressor and allow to run for a minimum of 10 min.
 

Check the oil level by:

 The oil must be visible in the sightglass.

 

         ATTENTION!    If larger quantities of oil have to be topped up, there is a risk of 

oil hammer effects. If this is the case check the oil return!

Содержание HGX22e S CO2 Series

Страница 1: ...A HGX22e 125 4 S A HGX22e 160 4 A HGX22e 160 4 S A HGX22e 190 4 A HGX22e 190 4 S A BOCK HGX22e A Assembly instructions 96192 01 2021 Gb Translation of the original instructions colour the world of to...

Страница 2: ...of the compressor can result in serious or fatal injury Observe the safety instructions contained in these instructions These instructions must be passed onto the end customer along with the unit in...

Страница 3: ...service connections 4 9 Suction pipe filter and filter drier 5 Electrical connection 14 5 1 Information for contactor and motor contactor selection 5 2 Connection of the driving motor 5 3 Circuit dia...

Страница 4: ...NFO Important information or tips on simplifying work WARNING Inadequately qualified personnel poses the risk of accidents the consequence being serious or fatal injury Work on compressors is therefor...

Страница 5: ...sed in potentially explosive environments These assembly instructions describe the standard version of the compressor named in the title manufactured by Bock Bock refrigerating compressors are intende...

Страница 6: ...ation Lightweight aluminum design Suction gas cooled drive motor Name plate Fig 1 2 1 Short description Fig 2 Oil sight glass Valve plate Cylinder cover Discharge shut off valve Oil pump Terminal box...

Страница 7: ...on gas cooled X Ester oil charge HFC refrigerant e g R134a R404A R507 R407C S More powerful motor e g for air conditioning applications Lightweight aluminum design Motor variant Number of poles Swept...

Страница 8: ...he operating limits These can be found in Bock compressor selection tool VAP under vap bock de Observe the information given there Permissible ambient temperature 20 C 60 C Max permissible discharge e...

Страница 9: ...a danger of air entering on the suction side This can cause chemical reactions a pressure rise in the condenser and an elevated compressed gas temperature Prevent the ingress of air at all costs Max...

Страница 10: ...yelet Do not lift manually Use lifting gear Storage at 30 C 70 C maximum permissible relative humidity 10 95 no condensation Do not store in a corrosive dusty vaporous atmosphere or in a com bustible...

Страница 11: ...pipes with standard millimetre and inch dimensions can be used The depth of pipe insertion will depend on the dimension The connection diameters of the shut off valves are rated for maximumcompressor...

Страница 12: ...opening or closing the shut off valve release the adjustable valve spindle seal by approx of a turn counter clockwise After activating the shut off valve re tighten the adjustable valve spindle seal c...

Страница 13: ...e connec tion opened Spindle Connection open Compressor Compressor 4 Compressor assembly After activating the spindle generally fit the spindle protection cap again and tighten with 14 16 Nm This serv...

Страница 14: ...motor contactor selection All protection devices and switching or monitoring units must be fitted in accordance with the local safety regulations and established specifications e g VDE as well as wit...

Страница 15: ...lektrischer Anschluss Electrical connection Raccordement lectrique Y 96027 11 06 DGbF Niedere Spannung Low voltage Bas voltage Y Hohe Spannung High voltage Haut voltage L3 L1 L2 L3 L1 L2 Electrical co...

Страница 16: ...PTC sensor FC1 Load circuit safety switches FC2 Control power circuit fuse BP1 High pressure safety monitor BP2 Safety chain high low pressure monitoring BT3 Release switch thermostat Anschlu kasten...

Страница 17: ...1 2021 DGbFE BP1 P QA2 BP2 P L1 1 L2 1 L3 1 L1 2 N PE BT3 BT2 BT2 EB1 QA1 Main switch SF1 Control voltage switch EC1 Compressor motor QA2 Compressor contactor INT69 G Electronic trigger unit INT69 G E...

Страница 18: ...nd and remedy the cause INFO The relay switching output is executed as a floating changeover contact This electrical circuit operates according to the quiescent current principle i e the relay drops i...

Страница 19: ...e PTC connector 11 12 4 Insert PTC connector 11 12 5 Reset after mains on 11 14 5 6 External connection INT69 G BT1 Cold conductor PTC sensor motor winding BT2 Heat protection thermo stat PTC sensor E...

Страница 20: ...stallation side The compressor has undergone trials in the factory and all functions have been tested There are therefore no special running in instructions Check the compressor for transport damage D...

Страница 21: ...ause coolant to leak To prevent slugging The complete refrigeration system must be properly designed All components must be compatibly rated with each other with regard to output particularly the evap...

Страница 22: ...the following oil change service work is carried out First oil change during the first maintenance system Then after every 10 000 12 000 operating hours though no more than 3 years cleaning oil and s...

Страница 23: ...opriate hoist Dispose of the oil inside in accordance with the valid national regulations 7 Maintenance 7 4 Extract from the lubricants table The oil type filled as standard in the factory is marked o...

Страница 24: ...HG22e 190 4 A 16 5 19 8 13 8 8 0 4 8 69 40 45 HG22e 190 4 S A 16 5 19 8 16 2 9 4 5 6 87 50 47 Type 1 2 3 2 4 220 240 V 380 420 V Y 3 50 Hz 265 290 V 440 480 V Y 3 60 Hz Tolerance 10 relative to the m...

Страница 25: ...leranzen General tolerances DIN ISO 2768 mK E Ma Dimension Passung Clearance Baumustergepr ft Type examination 120 400 0 5 0 5 6 GEA Bock Gm Unbema te Radien Undimensioned radii Bearb Edited Datum Dat...

Страница 26: ...above mentioned Directive According to Annex I points 1 1 2 1 1 3 1 1 5 1 3 2 1 3 3 1 3 7 1 5 1 1 5 2 1 5 13 and 1 7 1 to 1 7 4 excepted 1 7 4 f are fulfilled Applied harmonised standards in particul...

Страница 27: ...stions about installation operation and accessories please contact our technical service or specialist wholesaler and or our representative The Bock service team can be contacted by phone 49 0 7022 94...

Страница 28: ...Bock GmbH Benzstra e 7 72636 Frickenhausen Germany Phone 49 7022 9454 0 Fax 49 7022 9454 137 www bock de Bock GmbH All rights reserved Subject to modifications Printed in Germany BOCK...

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