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14 

 

Connecting the Gun Control-System I/O Cables(s) 

(PN B-2-371-184: 10 Ft.) 
(PN B-2-371-225: 20 Ft.) 

 

Follow the procedure described below in connecting the gun control system I/O cable(s).  Refer also 
to page 11A shows the pinout for the signals that can be interfaced to the gun control unit via its 
system I/O connector (G1-J13).  Section 2.11 provides more detailed information about these signals. 
 
STEP  

ACTION 

 

1. 

Refer to Section 2.11 and determine which wires will be needed to interface the power 
supply to the evaporation system.  Tie the unused wires back to the cable insulation and 
cover the ends with electrical tape.  make sure that the exposed ends of the unused 
conductors do not touch each other or ground. 

 

2. 

Strip 1/4 inch of insulation away from the end of each of the remaining wires. 

 

3. 

Attach one of the spade lugs provided with the cables to the end of each wire.  
Hollingsworth crimping tool H-7B is recommended for this operation.

 

 
4. 

Carefully note the function of each color-coded wired (See Section 2.11) and connect each 
spade lug to the appropriate terminal on the system terminal strip. 

 

5. 

Plug the other end of the cable into rear panel connector, G1-J2, on the gun control unit. 

 

Repeat this procedure for each additional gun, making sure that signals are routed correctly to either 
gun control. 

 

Connecting the HV Control System I/O Cable (PN B-2-371-226) 20 ft. 

 

Follow the procedure described below in connecting the HV control system I/O cable(s).  Refer also to 
page 11A which shows the pinout for the signals that can be interfaced to the HV control unit via its 
system I/O connector, HV-J11.  Section 2.11 provides more detailed information about these signals. 

 

STEP  

ACTION 

 

1. 

Refer to Section 2.11 and determine which wires will be needed to interface the power 
supply to the evaporation system.  Tie the unused wires back to the cable insulation and 
cover the ends with electrical tape.  Make sure that the exposed ends of the unused 
conductors do not touch each other. 

 

2. 

Strip 1/4 inch of insulation away from the end of each of the wires that will be used. 

 

3. 

Attach one of the spade lugs provided with the cables to the end of each wire.  
Hollingsworth crimping tool H-7B recommended for this operation. 

 

4. 

Carefully note the function of each color-coded wire (See Section 2.11) and connect each 
spade lug to the appropriate terminal on the system terminal strip. 

 

Содержание CV-6SL

Страница 1: ...1 CV 6SL INSTRUCTION MANUAL 6000W POWER SUPPLY...

Страница 2: ......

Страница 3: ...9 2 8 Power Supply Control Connectors 9 2 9 Remote I O Control 10 2 10 Remote Interface 12 2 11 Remote Wiring 15 2 11 1 Gun Control 15 2 11 2 High Voltage Control 16 2 11 3 Customer EPO 17 3 0 Contro...

Страница 4: ...8 8 Bias Control 24 3 8 9 Emission Current Control 24 4 0 Theory Of Operation 25 4 1 Overall 25 4 2 Control High Voltage 28 4 3 Control Gun 30 4 4 Power Supply Chassis 31 4 5 High Voltage Regulator 3...

Страница 5: ...5...

Страница 6: ...ed Frequency 50 60Hz Phase Three 5 Wire Current 20 Amps 1 2 Output High Voltage Voltage 0 10 000V DC Negative Polarity Current 0 600 Milliamperes DC Regulation 0 5 50 Volts Ripple 0 5 RMS 140V P P 1 3...

Страница 7: ...7 Indicators KV Overvoltage Fault KV Overcurrent Fault KV Out of Reg ARC Counter Fault Rail Fault Step Start Fault PWR OK HV ON Gun ON PS Fault 1 5 Main Circuit Breaker Emergency Off mechanical latch...

Страница 8: ...should be secured to the rack cabinet by the six mounting holes provided 2 2 Cooling The power supply is air cooled by an internal fan that pulls air into the power supply chassis from the rear and s...

Страница 9: ...6010 208V 50 60Hz 3 Phase 4 Wire Connect using AWG 10 stranded UL1015 wire MODEL CV 6SL 400V 6024 6009 0 400V 50 60Hz 3 Phase 5 Wire Connect using AWG 12 stranded UL1015 wire The 400V systems require...

Страница 10: ...nnection is made by a dual conductor high voltage cable contained in a flexible shielded conduit The dual conductor consists of 15kV insulated wire twisted together and run through the flexible condui...

Страница 11: ...to input Apply 24 VDC to satisfy Interlock 21 12 INTERLOCKS PWR 24 VDC Source from Power Supply 23 13 VAC INTERLOCK From Vacuum Interlock apply 24 VDC to satisfy Interlock 25 14 VAC INTERLOCK PWR Conn...

Страница 12: ...12 Sample Remote I O Connections...

Страница 13: ...mplete and the high voltage cannot be switched on if the HV OFF ENABLE loop is not complete Either function can be switched on with the other off but emission current cannot be obtained unless both OF...

Страница 14: ...rminal strip 5 Plug the other end of the cable into rear panel connector G1 J2 on the gun control unit Repeat this procedure for each additional gun making sure that signals are routed correctly to ei...

Страница 15: ...15...

Страница 16: ...d via these lines by an external beam sweep controller If no external sweep controller is used the position PCB in the gun interface chassis supplies this signal internally Analog Control Inputs SIGNA...

Страница 17: ...f the high voltage If all HV control interlocks are made contact closure of this line enables the HV to be switched on NOTE If these pins are not connected to a remote contact closure they must be jum...

Страница 18: ...three switch select settings a Bias Potentiometer an Emergency Off Switch and the main circuit breaker 3 1 1 LED Indicators PWR ON AC Power is supplied and LV DC power supplies are on HV ON Will Glow...

Страница 19: ...d continues operation in the current regulation mode This will cause the KV Out of Reg LED to light 3 3 High Voltage Interlock Chain There is a series chain of interlocks that must be closed for high...

Страница 20: ...on is completed the inverter is enabled and high voltage ramps ON The high voltage will ramp up to the voltage commanded The turn ON has a ramp of approximately 20 milliseconds The Front Panel LED HV...

Страница 21: ...21...

Страница 22: ...sition supply becomes active when the main circuit breaker PSCB1 is turned ON It will also be seen the 24V control logic circuits are energized with the initial circuit breaker turn ON The Gun ON and...

Страница 23: ...also located on the control panel with a calibrated 10 turn dial If high voltage is off the filament current command adjustment stays with the bias adjustment pot until such time the high voltage is...

Страница 24: ...mmand 0 10V 0 600mA G1 J2 Orange Red Position Supply Interlock Contact Closure G1 J2 Yellow Red Water Interlock Contact Closure G1 J2 Blue Red Auxiliary Interlock Contact Closure G1 J2 Green Red Vacuu...

Страница 25: ...ly Without Position Supply 3 8 8 Bias Control G1 R3 The Bias Control does not work with the CV 6SL The Bias Pot on the Front Panel of the CV 6SL is the only active Bias control 3 8 9 Emission Current...

Страница 26: ...he high voltage 6000 watts of power The AC input power is rectified directly off the input line using the common three phase bridge rectifier circuit The resulting DC power establishes a positive rail...

Страница 27: ...the input to the Gun Supply Card The position supply is low power 15 volts at 45 watts The supply uses a solid state inverter circuit switching at 100k Hz frequency The supply is current regulated wit...

Страница 28: ...28...

Страница 29: ...terlock chain is complete with the high voltage ready indicator illuminated high voltage can be turned ON HV I6 High Voltage ON The indicator will be illuminated when high voltage turns ON 6 HV S1 Hig...

Страница 30: ...30...

Страница 31: ...egulation and the emission current 10 turn control The correct bias level is adjusted for long filament life and smooth transfer between filament current feedback and emission current feedback 4 G1 R2...

Страница 32: ...s within the limits preset on the gun regulator card If all the above interlocks are illuminated the ready light in the Gun OFF switch will be illuminated The gun is ready for turn ON G1 I8 Remote The...

Страница 33: ...of operation The switch has a mechanical latch function and must be reset for operation to continue Turn or rotate the knob to reset the switch PS I1 The Mains On indicator on the front panel normall...

Страница 34: ...error amp does what it has to do to keep the signal on Pin 6 at zero The error amp output is positive during operation The signal is the input to the pulse width modulator The level of the voltage is...

Страница 35: ...the 200 microsecond clamp time the power supply is reactivated and the output turns on and ramps up to the original reference current and voltage command settings This action is called a rollback If t...

Страница 36: ...or on the front of the power supply MAINS ON will be illuminated When all interlocks are closed satisfied the HV Ready indicator in the HV OFF push button will be illuminated The start of the interloc...

Страница 37: ...oltage isolation between the gates The gate board output jacks plug directly into their respective IGBT Gate Terminals located in clearance slots below the inverter board 4 7 Gun Supply C 6 1899 98 Th...

Страница 38: ...sition supply turns on with Main Power ON The supply utilizes rail capacitors C 1 and C 2 as its source of power U 8 is an Off line PWM Pulse Width Modulator switch Its internal oscillator operates at...

Страница 39: ...ccess the board with power connected to the system Capacitor C 7 is a DC filter capacitors that reduces the output ripple to the 0 5 specified Capacitors C 22 to C 31 function as an AC tuning capacito...

Страница 40: ...drop out high voltage or prevent high voltage operation anytime the cover is not in place 5 0 TROUBLE SHOOTING 5 1 Equipment The power supply system is packaged in three separate assemblies A Power S...

Страница 41: ...Voltage Control Panel If Used The power light should be illuminated The 24V control power should be present Check item A and interconnect between the power supply and control assembly ribbon cables Th...

Страница 42: ...continuous arcing for several seconds while full CW will allow in excess of 2 minutes of continuous arcing 5 4 Card Tests It is recommended that a card be returned to the manufacturer for repair cali...

Страница 43: ...6 1887 47 Rev 12 H V Output PC B 6 1891 56 Rev 6 H V Multiplier PC C 6 1897 48 Rev 4 208V Power Card C 6 1895 49A Rev 26 380V Power Card C 6 1895 49B Rev 27 480V Power Card C 6 1895 49N Rev 0 24V Supp...

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Страница 47: ...1 F E C D B A 1 2 3 4 5 6 2 3 4 5 6 7 8 F E 7 8 C D B A D...

Страница 48: ...1 F E C D B A 1 2 3 4 5 6 2 3 4 5 6 7 8 F E 7 8 C D B A D...

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Страница 62: ...former Relay Box Assembly D 2 855 2511 Rev 8 H V Output PC C 6 1891 56 Rev 6 H V Multiplier PC C 6 1897 48 Rev 4 24V Supply PC C 6 1895 51X Rev 4 H V Regulator PC 9120028 011 Rev G Gun Supply PC C 6 1...

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Страница 66: ...1 F E C D B A 1 2 3 4 5 6 2 3 4 5 6 7 8 F E 7 8 C D B A D...

Страница 67: ...1 F E C D B A 1 2 3 4 5 6 2 3 4 5 6 7 8 F E 7 8 C D B A D...

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Страница 71: ...C23 10 0k R36 200V 5 4700pF C22 LF347BN U16 B 75V 0 3A CR13 2 2K 5W R42 R54 1 00k 15 249 R33 LF347BN U21 B 200V 5 330pF C70 R73 49 9k A 10 0 R115 50V 1 C55 15 15 75V 0 3A CR28 CR32 75V 0 3A 47 5k R114...

Страница 72: ...H11B1 C54 1 50V CR8 GRN YEL 23 7k R21 4 75k R16 2 2K 5W R14 H11B1 U7 U11 H11B1 200V 5 470pF C60 240 R31 3W 5 19 17 15 13 11 9 7 5 3 1 25 23 21 J2 A 4 6 8 10 12 14 16 18 20 2 22 24 26 J2 B A 4 75k R12...

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Страница 78: ...1 HV GUN CONTROL PANEL SATIS LOGO 8528552075 6024 6114 0 1 CV 6S CONTROL CALBE SET 10 FT 90 2 371 255 6024 6124 0 1 USER I O HV CONTROL CABLE 10 FT 90 2 371 185 6024 6125 0 1 USER I O GUN CONTROL CABL...

Страница 79: ...EMBLY CV 6S 380V 8528552077 6024 61 0 HV REGULATOR PCB CV XS 9120028 010 6024 6124 0 1 USER I O HV CONTROL CABLE 10 FT 90 2 371 185 6024 6124 1 HV CONTROL REMOTE INTERFACE CABLE 20 FT D 2 371 226 W 10...

Страница 80: ...47 HV OUTPUT PCB CV XS FILAMENT MODULE CV XS 1 GUN VERSION INVERTER ASSEMBLY CV 6S HV REGULATOR PCB CV XSL...

Страница 81: ...W OUT POSITION SUPPLY C 6 1899 98 B ONE GUN HV OUTPUT PCB Made up of 2 bds the 48 bd 56 bd HV METERING PCB C 6 1887 47 bd CONTROL PANEL CV XS HV G1 1 2 RACK D 2 855 2074 FILAMENT MODULE CV XS 1 GUN VE...

Страница 82: ...W 105A 6024 6113 0 FILAMENT MODULE CABLE SET CV XS BOC 20 FT C 2 371 166 Includes 2 cables 6024 6114 0 CONTROL PANEL CABLE SET CV XS 10 FT C 2 371 165 Includes 2 cables 6024 6115 0 GUN 2 CONTROL PANEL...

Страница 83: ...2 GUN CONVERSION KIT CV XS INCLUDES FILAMENT SUPPLY PCB CV XS W OUT POSITION SUPPLY HV METERING PCB CV XS FILAMENT MODULE CV XS 2 GUN VERSION HV OUTPUT CABLE CV XS 20 FT FILAMENT MODULE CABLE SET CV...

Страница 84: ...51...

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