BOC Edwards 212-J Скачать руководство пользователя страница 16

J SERIES M ICROV A C

J SERIES M ICROV A C

 V A CU

 V A CU U M  PU M P 

U M  PU M P  

 

PA GE 5 -1

 

5 .0

5 .0   TROU BLESHOOTIN G GU ID

TROU BLESHOOTIN G GU ID E

E

 

 

 

 

V A CU U M  A T PU M P IS

V A CU U M  A T PU M P IS
U N SA TISFA CTORY

U N SA TISFA CTORY

PROBA BLE CAU SE

POSSIBLE REM ED Y

A.

 

CONTAM INATED OR INSUFFICIENT OIL.

1.

 

CHECK OIL LEVEL; UTILIZE GAS
BALLAST.

2.

 

DRAIN AND WIPE OUT RESERVOIR AND
VALVE CHAM BER.  REFILL WITH
PROPER OIL.

B.

 

SOLENOID OIL VALVE NOT OPERATING
PROPERLY OR INOPERATIVE.

      CHECK AND, IF NECESSARY CLEAN AND
      OR REPLACE SOLENOID VALVE OR COIL.

C.

 

LOOSE INTAKE FLANGE OR COVER
BOLTS.

      TIGHTEN FLANGE AND SIDE COVER
      BOLTS AT REGULAR INTERVALS.

D.

 

OIL M ANIFOLD OR INTEGRAL OIL
DISTRIBUTION LEAKING.

      TIGHTEN PLUGS AND M ANIFOLD
      SCREWS.

E.

 

OIL LEVEL SIGHT GLASS LEAKING

      CAREFULLY TIGHTEN SCREWS.

F.

 

EXHAUST VALVE NOT SEALING

1.

 

DISASSEM BLE, CLEAN AND CHECK ALL
PARTS THOROUGHLY.

2.

 

REPLACE ANY DAM AGED OR WORN
PARTS.

G.

 

PUM P SEIZES OR KNOCKS
EXCESSIVELY; INTERNAL PARTS BADLY
WORN OR BROKEN

      DISASSEM BLE PISTON ASSEM BLY.
      REPLACE WORN, BROKEN OR BADLY
      SCORED PARTS.

H.

 

LEAKAGE IN VACUUM  SYSTEM

      CHECK SYSTEM  AS DESCRIBED IN
      SECTION 4.0.

V A CU U M  PU M P EX CESSIV ELY

V A CU U M  PU M P EX CESSIV ELY
N OISY

N OISY

PROBA BLE CAU SE

POSSIBLE REM ED Y

A.

 

PUM P KNOCKING

1.

 

CHECK OIL LEVEL, AND OIL SOLENOID
VALVE FOR PROPER OPERATION.

2.

 

BROKEN PARTS OR FOREIGN M ATERIAL
IN THE PUM P.

3.

 

DISASSEM BLE AND REM OVE FOREIGN
M ATERIAL IN THE PUM P.

4.

 

REPLACE BROKEN PARTS AS
REQUIRED.

B.

 

PUM P SEIZES DUE TO LACK OF
LUBRICATION, OR PRESENCE OF
FOREIGN M ATERIAL.

1.

 

CHECK SOLENOID VALVE FOR PROPER
OPERATION.

2.

 

DISASSEM BLE AND REM OVE FOREIGN
M ATERIAL.  M AKE SURE OIL LINES ARE
NOT CLOGGED.

3.

 

SM OOTH M INOR SCORING WITH #500
EM ERY CLOTH AND WASH
THOROUGHLY THEN OIL BEFORE
INSTALLING.  (A CERTAIN AM OUNT OF
SCORING TO THE PISTON AND
CYLINDER AND OTHER PARTS USUALLY
WILL NOT SERIOUSLY AFFECT THE
VACUUM  OBTAINABLE SO LONG AS
SCORING IS NOT IN A CONTINUOUS
GOUGE AROUND THE CIRCUM FERENCE
OF THE PISTON SURFACE.)

Содержание 212-J

Страница 1: ...M ICROVAC PUM P M ICROVAC PUM P M ICROVAC PUM P INSTRUCTIONS INSTRUCTIONS INSTRUCTIONS INSTRUCTIONS M ODEL M ODEL M ODEL M ODEL 212 212 212 212 J M ICROVAC PUM P J M ICROVAC PUM P J M ICROVAC PUM P J...

Страница 2: ...CLOSED TO ANY THIRD PARTY WITHOUT THE DISCLOSED TO ANY THIRD PARTY WITHOUT THE PRIOR WRITTEN PERMISSION OF PRIOR WRITTEN PERMISSION OF THE INFORMATION SHALL BE USED SOLELY FOR THE THE INFORMATION SHAL...

Страница 3: ...___________________ _________________________________________ _________ 3 3 1 1 3 1 3 1 P PRE RE START START C CHECK HECK________________________________ ______________________________________________...

Страница 4: ...et The exhaust valves are of a corrosion resistant heavy duty poppet type When the pump is in operation lubrication of the internal parts is completely automatic Oil is forced by atmospheric pressure...

Страница 5: ...ystem Water System A supply of cooling water at 85o F 30o C and 1 1 2 G P M 5 7 LPM for the 212 J and 2 G P M 7 6 LPM for the 412 J maximum is needed at the water inlet for efficient performance Water...

Страница 6: ...low out the water jacket Follow this same procedure for storage 2 2 2 2 Vacuum Piping Vacuum Piping All pipe lines should be as short as possible and should be no smaller than the inlet to the pump If...

Страница 7: ...f to make parts align this is apt to cause a leak Paint the joints while the system is under vacuum until the paint is no longer drawn in G E 1201 B Glyptal or equivalent is recommended for painting a...

Страница 8: ...5A Electrical Connections See Figure 5 5A CAUTION CAUTION Make sure pump is properly lubricated before starting Make sure pump is properly lubricated before starting 2 4 1 Install a motor starter with...

Страница 9: ...tlet SHOULD SHOULD be connected to an open drain to permit the operator to check the flow and temperature of the outlet water periodically There SHOULD SHOULD NOT NOT be a valve or back pressure in th...

Страница 10: ...erating conditions may require the use of special oils Consult Stokes Vacuum for specific recommendations when other than regular petroleum oils are being used 2 6 1 2 6 1 INITIAL FILL INITIAL FILL Th...

Страница 11: ...de adequate oil flow to the pump cavity CAUTION CAUTION IF PADDLE WHEEL DOE IF PADDLE WHEEL DOES NOT ROTATE STOP PUMP IMMEDIATELY 1 CHECK S NOT ROTATE STOP PUMP IMMEDIATELY 1 CHECK OPERATION OF SOLENO...

Страница 12: ...erature near water vapor and oil temperature Operating the pump with the oil temperature near 160 Deg F 71 Deg C will tend to minimize formation of water but will not 160 Deg F 71 Deg C will tend to m...

Страница 13: ...e pressure must be reduced to 2 psi maximum The use of higher pressures may damage the pump 3 4 6 When pumping an explosive gas i e hydrogen silane methane or corrosive gas Cl F CCl4 etc the pump must...

Страница 14: ...t Again this is no indication of trouble as the volume of smoke will decrease as the pressure in the system decreases NOTE NOTE Stokes Vacuum closed type oil mist separator is available to alleviate e...

Страница 15: ...ompound Stokes Vacuum Part No 4 927 When replacing plug type valves if used use Loctite Pipe Sealer No 714 1 to seal the threads Gate Ball or Butterfly type high vacuum valves are preferred for high v...

Страница 16: ...WORN PARTS G PUMP SEIZES OR KNOCKS EXCESSIVELY INTERNAL PARTS BADLY WORN OR BROKEN DISASSEMBLE PISTON ASSEMBLY REPLACE WORN BROKEN OR BADLY SCORED PARTS H LEAKAGE IN VACUUM SYSTEM CHECK SYSTEM AS DESC...

Страница 17: ...THE MOMENT OF PREVIOUS SHUT DOWN OR FOREIGN MATERIAL MAY BE IN VALVE SEAT TURN PUMP OVER BY HAND TO REMOVE EXCESS OIL DISASSEMBLE VALVE CLEAN AND REPLACE ANY WORN PARTS CHECK SOLENOID C OIL VISCOSITY...

Страница 18: ...ecifications ULTIM ATE VACUUM 10 MICRONS HG OR LESS D ISPLACEM ENT CUBIC FEET 150 CFM PUM P SPEED 500 RPM M OTOR 7 1 2 HP STD ELECTRICAL SPECS 3 60 230 460 M OTOR SPEED 1800 PIPE CONNECTIONS SUCTION 3...

Страница 19: ...J SERIES M ICROVAC J SERIES M ICROVAC VACUUM PUM P VACUUM PUM P PAGE 6 2...

Страница 20: ...D ISPLACEM ENT CUBIC FEET 300 CFM PUM P SPEED 490 RPM M OTOR 10 HP STD ELECTRICAL SPECS 3 60 230 460 M OTOR SPEED 1800 PIPE CONNECTIONS SUCTION 4 102 MM DISCHARGE 3 76 2 MM WATER INLET 13 M M WATER OU...

Страница 21: ...J SERIES M ICROVAC J SERIES M ICROVAC VACUUM PUM P VACUUM PUM P PAGE 6 4...

Страница 22: ...ter temperature on jacketed models to make sure the pump is running warm Oil in the pump reservoir should be approximately 140 degrees to 160 degrees F 60 71 Deg C for best gas ballast efficiency 5 If...

Страница 23: ...SERVOIR EVERY SIX MONTHS MONTHS 3 3 CHECK THE SPRING IN THE GAS CHECK THE SPRING IN THE GAS BALLAST CHECK VALVE REPLACE BALLAST CHECK VALVE REPLACE CHECK VALVE IF BROKEN EVERY CHECK VALVE IF BROKEN EV...

Страница 24: ...X 20 MM LG 6 EA 16 085 050 358 LOCKWASHER INTERNAL TOOTH 6 EA 17 246 763 002 OIL BAFFLE GASKET 1 EA 18 606 753 002 RESERVOIR OIL 1 EA 19 085 050 761 O RING 18 1 EA 4 20 085 050 356 SCREW HEX HEAD M10...

Страница 25: ...EA 4 47 085 019 492 LOCKNUT BEARING 2 EA 4 48 085 019 491 LOCKWASHER BEARING 2 EA 4 49 085 050 286 SCREW SOCKET LOW HEAD M10 X 1 50 X 25 MM LG 20 EA 50 085 050 287 SOCKET SETSCREW M12 X 1 75 X 16 MM L...

Страница 26: ...1 EA 4 82 606 279 002 OIL MANIFOLD BLOCK 1 EA 83 026 010 039 PLUG 1 2 NPT 3 EA 84 085 050 327 SCREW PANHEAD M5 X 8 X 20 MM LG 1 EA 85 605 770 003 LENS RETAINER 1 EA 86 606 127 001 WHEEL PADDLE 1 EA 87...

Страница 27: ...ARD ASSEMBLY CONSISTING OF 1 EA 102 BELT GUARD FRONT 1 EA 103 BELT GUARD BACK 1 EA 104 WASHER PLAIN M8 6 EA 105 NUT M8 X 1 25 MM 6 EA 606 767 001 FLYWHEEL GUARD ASSEMBLY CONSISTING OF 1 EA 106 FLYWHEE...

Страница 28: ......

Страница 29: ......

Страница 30: ...857 004 HINGE BAR 4 B 297 857 004E 20 268 788 001 SPACER 1 A 268 788 001D 21 606 180 001 BLOCK HINGE 1 A 606 180 001A 22 606 279 002 OIL MANIFOLD 1 C 606 279 002 23 606 130 001 AXLE 1 A 606 130 001 24...

Страница 31: ...X 30MM LG ST 18 65 085 050 328 SCR CAP SKT HD M10X1 5X45MM LG 18 66 085 050 287 SCR SET SKT STL M12X1 75X16MM 4 67 606 003 001 RETAINER CHECK VALVE 2 68 001 001 101 SCR HEX HD 3 4 10 X 3 1 4 LG 12 69...

Страница 32: ......

Страница 33: ......

Страница 34: ...ber shown on the parts list Always include the model lot and serial number of the equipment These numbers can be found on the nameplate Use the same nomenclature as shown on reference drawings and par...

Страница 35: ...ld Service Policy Warranty and Field Service Policy INTRODUCTION INTRODUCTION The following describe Stokes warranty and service policies These in connection with the operating instructions attached w...

Страница 36: ...d suggest procedures to minimize the possibility of an explosion 1 The mechanical pump should be located in a safe area so that the reactive gas is unlikely to be present in the atmosphere surrounding...

Страница 37: ...the part in question was defective at the time of delivery BOC EDWARDS Stokes Vacuum will honor this warranty for the period stated above number of warranty years from the date of shipment when the u...

Страница 38: ...Rate the Following Items Compared to similar manuals this manual is _____ Good _____ Fair _____ Poor Ease of reading is _____ Good _____ Fair _____ Poor Level of information is _____ Good _____ Fair...

Страница 39: ...YOUR INSTRUCTION MANUAL USE YOUR INSTRUCTION MANUAL YOU WILL FIND A PREVENTIVE MAINTENANCE CH YOU WILL FIND A PREVENTIVE MAINTENANCE CHECKLIST THE ECKLIST THE TYPE OF LUBRICANTS TO BE USED A RECOMMEND...

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