BOC Edwards 212-J Скачать руководство пользователя страница 13

J SERIES M ICROV A C

J SERIES M ICROV A C

 V A CU U M  PU M P 

 V A CU U M  PU M P  

 

  PA GE 3 -3

 

N OTE:

N OTE:  

 

In dirty applications w here condensable contaminants (asphalt, pitch, epoxies, etc.) other 

In dirty applications w here condensable contaminants (asphalt, pitch, epoxies, etc.) other  

  

 

 

  

 than w ater vapor are present, the pump should be operated near 160 Deg. F. (71 Deg. C)

than w ater vapor are present, the pump should be operated near 160 Deg. F. (71 Deg. C) 

 

 

CA U TION :

CA U TION :

 GAS BALLAST 

GAS BALLAST SHOULD NEVER BE USED

SHOULD NEVER BE USED IF VAPORS BEING PUM

 IF VAPORS BEING PUM PED ARE 

PED ARE  

 

 

  

 EXPLOSIVE, E.G. M E

EXPLOSIVE, E.G. M ETHANE GAS, HYDROGEN,

THANE GAS, HYDROGEN, AND CERTAIN SOLVENT

 AND CERTAIN SOLVENT VAPORS. 

 VAPORS. 

   

  

 

 

  

 WHEN  GA SES OF A N  E

WHEN  GA SES OF A N  EX PLOSIV E N A TU RE A RE 

X PLOSIV E N A TU RE A RE BEIN G HA N D LED , THE 

BEIN G HA N D LED , THE  

  

  

 

 

  

 SA FEST PROCED U RE I

SA FEST PROCED U RE IS TO PLU G THE GA S BA

S TO PLU G THE GA S BA LLA ST A IR IN LET WITH

LLA ST A IR IN LET WITH A  

 A   

 

 

  

 3 /8 " N P

3 /8 " N PT PIPE PLU G.

T PIPE PLU G.

 

 

 
  3.4.3 The check valve used for Gas Ballast should be inspected at least every six months   
   for w ear or a broken spring w hen operating on an (8) hour a day basis; every 3    
   months for (24) hour a day operation.  Replacement part number is A-606-003-001. 
 
  3.4.4 The gas ballast valve should be closed w hen the pump is stopped.  If the valve is   
   open, gas w ill be draw n into the pump through the check valve and the vacuum    
   manifold w ill be pressurized w ith atmospheric air.  If desired, a solenoid valve    
   attached to the gas ballast inlet and electrically connected to the motor leads can   
   be used to turn off the gas ballast automatically on pump shutdow n.  Contact your   
   local Stokes Vacuum representative for additional information. 
 
  3.4.5 When a pressurized gas is used to ballast the pump, the pressure must be reduced   
   to 2 psi maximum.  The use of higher pressures may damage the pump. 
 
  3.4.6 When pumping an explosive gas, (i.e. hydrogen, silane, methane) or corrosive gas,   
   (Cl, F, CCl

4

, etc.) the pump must be ballasted w ith an inert gas (nitrogen, argon).     

   The use of air for ballasting under the above conditions can result in an explosion   
   or excessive corrosion inside the pump. 
 
  3.4.7 Opening the gas ballast slightly w ill quiet discharge valve noise w hen the pump is   
   blanked off but w ill prevent reaching the low est final pressure. 
 
  3.4.8 To maintain a low  blank-off noise level on a continuous basis, the valve seal w asher   
   can be removed from the valve stem.  This w ill  provide a small amount of ballast at   
   all times even w hen the valve is fully closed.  It w ill also break vacuum  w hen the   
   pump is stopped.  If this vacuum break is not permissible, solenoid valves may be   
   installed.  With the w asher removed and w ith the gas ballast valve closed, blank-off   
   pressure w ill be approximately 200 microns.  The seal w asher can be reinstalled    
   w hen ballast on a continuous basis is no longer required.  Care should be taken not   
   to damage the seal w asher if it is anticipated that it w ill be reinstalled. 
 

3 .5

3 .5  

 PU M P STOP

PU M P STOP

 

 

 

  3.5.1 Close intake valve to system. 

 

  3.5.2 Stop the motor and break vacuum unless system dictates otherw ise. 

 

N OTE:

N OTE:  

 

 

The oil solenoid valve closes automatic

The oil solenoid valve closes automatically w hen the pump is stopped or in case of 

ally w hen the pump is stopped or in case of  

  

  

 

 

 pow er failure, thus preventing pump and vacuum system from being flooded w ith oil.

pow er failure, thus preventing pump and vacuum system from being flooded w ith oil. 

 

 

 

3 .6

3 .6  

 OPERA TIN G N OTES

OPERA TIN G N OTES

 

 

 
  3.6.1 If large amounts of air pass through the pump, it may become w arm and under    
   severe conditions may become hot.  This does not indicate trouble.  The pump is   
   designed for high vacuum w ork and should not be operated at pressures above    

Содержание 212-J

Страница 1: ...M ICROVAC PUM P M ICROVAC PUM P M ICROVAC PUM P INSTRUCTIONS INSTRUCTIONS INSTRUCTIONS INSTRUCTIONS M ODEL M ODEL M ODEL M ODEL 212 212 212 212 J M ICROVAC PUM P J M ICROVAC PUM P J M ICROVAC PUM P J...

Страница 2: ...CLOSED TO ANY THIRD PARTY WITHOUT THE DISCLOSED TO ANY THIRD PARTY WITHOUT THE PRIOR WRITTEN PERMISSION OF PRIOR WRITTEN PERMISSION OF THE INFORMATION SHALL BE USED SOLELY FOR THE THE INFORMATION SHAL...

Страница 3: ...___________________ _________________________________________ _________ 3 3 1 1 3 1 3 1 P PRE RE START START C CHECK HECK________________________________ ______________________________________________...

Страница 4: ...et The exhaust valves are of a corrosion resistant heavy duty poppet type When the pump is in operation lubrication of the internal parts is completely automatic Oil is forced by atmospheric pressure...

Страница 5: ...ystem Water System A supply of cooling water at 85o F 30o C and 1 1 2 G P M 5 7 LPM for the 212 J and 2 G P M 7 6 LPM for the 412 J maximum is needed at the water inlet for efficient performance Water...

Страница 6: ...low out the water jacket Follow this same procedure for storage 2 2 2 2 Vacuum Piping Vacuum Piping All pipe lines should be as short as possible and should be no smaller than the inlet to the pump If...

Страница 7: ...f to make parts align this is apt to cause a leak Paint the joints while the system is under vacuum until the paint is no longer drawn in G E 1201 B Glyptal or equivalent is recommended for painting a...

Страница 8: ...5A Electrical Connections See Figure 5 5A CAUTION CAUTION Make sure pump is properly lubricated before starting Make sure pump is properly lubricated before starting 2 4 1 Install a motor starter with...

Страница 9: ...tlet SHOULD SHOULD be connected to an open drain to permit the operator to check the flow and temperature of the outlet water periodically There SHOULD SHOULD NOT NOT be a valve or back pressure in th...

Страница 10: ...erating conditions may require the use of special oils Consult Stokes Vacuum for specific recommendations when other than regular petroleum oils are being used 2 6 1 2 6 1 INITIAL FILL INITIAL FILL Th...

Страница 11: ...de adequate oil flow to the pump cavity CAUTION CAUTION IF PADDLE WHEEL DOE IF PADDLE WHEEL DOES NOT ROTATE STOP PUMP IMMEDIATELY 1 CHECK S NOT ROTATE STOP PUMP IMMEDIATELY 1 CHECK OPERATION OF SOLENO...

Страница 12: ...erature near water vapor and oil temperature Operating the pump with the oil temperature near 160 Deg F 71 Deg C will tend to minimize formation of water but will not 160 Deg F 71 Deg C will tend to m...

Страница 13: ...e pressure must be reduced to 2 psi maximum The use of higher pressures may damage the pump 3 4 6 When pumping an explosive gas i e hydrogen silane methane or corrosive gas Cl F CCl4 etc the pump must...

Страница 14: ...t Again this is no indication of trouble as the volume of smoke will decrease as the pressure in the system decreases NOTE NOTE Stokes Vacuum closed type oil mist separator is available to alleviate e...

Страница 15: ...ompound Stokes Vacuum Part No 4 927 When replacing plug type valves if used use Loctite Pipe Sealer No 714 1 to seal the threads Gate Ball or Butterfly type high vacuum valves are preferred for high v...

Страница 16: ...WORN PARTS G PUMP SEIZES OR KNOCKS EXCESSIVELY INTERNAL PARTS BADLY WORN OR BROKEN DISASSEMBLE PISTON ASSEMBLY REPLACE WORN BROKEN OR BADLY SCORED PARTS H LEAKAGE IN VACUUM SYSTEM CHECK SYSTEM AS DESC...

Страница 17: ...THE MOMENT OF PREVIOUS SHUT DOWN OR FOREIGN MATERIAL MAY BE IN VALVE SEAT TURN PUMP OVER BY HAND TO REMOVE EXCESS OIL DISASSEMBLE VALVE CLEAN AND REPLACE ANY WORN PARTS CHECK SOLENOID C OIL VISCOSITY...

Страница 18: ...ecifications ULTIM ATE VACUUM 10 MICRONS HG OR LESS D ISPLACEM ENT CUBIC FEET 150 CFM PUM P SPEED 500 RPM M OTOR 7 1 2 HP STD ELECTRICAL SPECS 3 60 230 460 M OTOR SPEED 1800 PIPE CONNECTIONS SUCTION 3...

Страница 19: ...J SERIES M ICROVAC J SERIES M ICROVAC VACUUM PUM P VACUUM PUM P PAGE 6 2...

Страница 20: ...D ISPLACEM ENT CUBIC FEET 300 CFM PUM P SPEED 490 RPM M OTOR 10 HP STD ELECTRICAL SPECS 3 60 230 460 M OTOR SPEED 1800 PIPE CONNECTIONS SUCTION 4 102 MM DISCHARGE 3 76 2 MM WATER INLET 13 M M WATER OU...

Страница 21: ...J SERIES M ICROVAC J SERIES M ICROVAC VACUUM PUM P VACUUM PUM P PAGE 6 4...

Страница 22: ...ter temperature on jacketed models to make sure the pump is running warm Oil in the pump reservoir should be approximately 140 degrees to 160 degrees F 60 71 Deg C for best gas ballast efficiency 5 If...

Страница 23: ...SERVOIR EVERY SIX MONTHS MONTHS 3 3 CHECK THE SPRING IN THE GAS CHECK THE SPRING IN THE GAS BALLAST CHECK VALVE REPLACE BALLAST CHECK VALVE REPLACE CHECK VALVE IF BROKEN EVERY CHECK VALVE IF BROKEN EV...

Страница 24: ...X 20 MM LG 6 EA 16 085 050 358 LOCKWASHER INTERNAL TOOTH 6 EA 17 246 763 002 OIL BAFFLE GASKET 1 EA 18 606 753 002 RESERVOIR OIL 1 EA 19 085 050 761 O RING 18 1 EA 4 20 085 050 356 SCREW HEX HEAD M10...

Страница 25: ...EA 4 47 085 019 492 LOCKNUT BEARING 2 EA 4 48 085 019 491 LOCKWASHER BEARING 2 EA 4 49 085 050 286 SCREW SOCKET LOW HEAD M10 X 1 50 X 25 MM LG 20 EA 50 085 050 287 SOCKET SETSCREW M12 X 1 75 X 16 MM L...

Страница 26: ...1 EA 4 82 606 279 002 OIL MANIFOLD BLOCK 1 EA 83 026 010 039 PLUG 1 2 NPT 3 EA 84 085 050 327 SCREW PANHEAD M5 X 8 X 20 MM LG 1 EA 85 605 770 003 LENS RETAINER 1 EA 86 606 127 001 WHEEL PADDLE 1 EA 87...

Страница 27: ...ARD ASSEMBLY CONSISTING OF 1 EA 102 BELT GUARD FRONT 1 EA 103 BELT GUARD BACK 1 EA 104 WASHER PLAIN M8 6 EA 105 NUT M8 X 1 25 MM 6 EA 606 767 001 FLYWHEEL GUARD ASSEMBLY CONSISTING OF 1 EA 106 FLYWHEE...

Страница 28: ......

Страница 29: ......

Страница 30: ...857 004 HINGE BAR 4 B 297 857 004E 20 268 788 001 SPACER 1 A 268 788 001D 21 606 180 001 BLOCK HINGE 1 A 606 180 001A 22 606 279 002 OIL MANIFOLD 1 C 606 279 002 23 606 130 001 AXLE 1 A 606 130 001 24...

Страница 31: ...X 30MM LG ST 18 65 085 050 328 SCR CAP SKT HD M10X1 5X45MM LG 18 66 085 050 287 SCR SET SKT STL M12X1 75X16MM 4 67 606 003 001 RETAINER CHECK VALVE 2 68 001 001 101 SCR HEX HD 3 4 10 X 3 1 4 LG 12 69...

Страница 32: ......

Страница 33: ......

Страница 34: ...ber shown on the parts list Always include the model lot and serial number of the equipment These numbers can be found on the nameplate Use the same nomenclature as shown on reference drawings and par...

Страница 35: ...ld Service Policy Warranty and Field Service Policy INTRODUCTION INTRODUCTION The following describe Stokes warranty and service policies These in connection with the operating instructions attached w...

Страница 36: ...d suggest procedures to minimize the possibility of an explosion 1 The mechanical pump should be located in a safe area so that the reactive gas is unlikely to be present in the atmosphere surrounding...

Страница 37: ...the part in question was defective at the time of delivery BOC EDWARDS Stokes Vacuum will honor this warranty for the period stated above number of warranty years from the date of shipment when the u...

Страница 38: ...Rate the Following Items Compared to similar manuals this manual is _____ Good _____ Fair _____ Poor Ease of reading is _____ Good _____ Fair _____ Poor Level of information is _____ Good _____ Fair...

Страница 39: ...YOUR INSTRUCTION MANUAL USE YOUR INSTRUCTION MANUAL YOU WILL FIND A PREVENTIVE MAINTENANCE CH YOU WILL FIND A PREVENTIVE MAINTENANCE CHECKLIST THE ECKLIST THE TYPE OF LUBRICANTS TO BE USED A RECOMMEND...

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