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Cutter_Instructions_2016-C

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BN Products-USA, LLC.

MAINTAIN CUTTER WITH CARE

Inspect cutter before each application. Faulty or loose cutter 

blocks could result is personal injury. Keep handle dry, clean and 

free from oil and/or grease. Keep housing and piston free of dirt 

and iron filings. Check that no screws or bolts are loose or miss-

ing. Follow instructions for maintenance. Inspect switch, cord, 

plug and any extension cable at regular intervals. It is a good idea 

to inspect the housing for any cracks before operating.

DO NOT EXCEED MAXIMUM CUTTING 

PRESSURE BY ADDING TO OR MODIFYING 

THE HYDRAULIC PUMP.  

BLEEDING YOUR PORTABLE 

REBAR CUTTER

You may have to bleed the hydraulics on your cutter if the tool 

runs unusually slow or doesn’t have the pressure to cut normally. 

Do not run tool with low or no oil. For best results please follow 

these directions:

1.  If piston is still moving, run the tool for 2 minutes to warm 

the oil inside. If the piston is not moving, add oil before 

warming up for 2 minutes.     

2.  When the oil is warm, run the piston out just before it re-

turns and stop.

3.  Remove the oil plug and top it off with oil.

4.  Make a seal with your thumb over the oil plug opening.

5.  Run the tool so that it makes a complete cycle.

6.  When the piston is completely retracted in the open posi-

tion, gently roll your thumb to let the unwanted air escape.

7.  Repeat step #5 and #6 at least three times.

8.  Add oil only when the piston is at least halfway out. 

9.  If you have to add additional oil, repeat #5 and #6.

10.  Replace the oil plug and tighten it.

11.  Make three or four cuts with rebar. The machine should now 

be working properly. Make sure that you observe exactly at 

what point the rebar is actually breaking.

12.  Pinch a piece of rebar stopping just before it actually breaks.

13.  Remove the oil plug again and top off the reserve one more 

time.

14.  Replace the oil plug and tighten

15.  The operation is now complete.

We recommend the following; 20-wieght Non-Detergent Hy-

draulic Oils for use with our tools (anti-foam anti-abrasion): Tel-

lus 68 (Shell), Rando HD 68 (Texaco) or Chevron AW 68 (Chev-

ron).  Hydraulic oil can also be ordered in quart containers from 

your Diamond Tool Distributor.

OPERATING INSTRUCTIONS

CAUTION: Indicates hazard that could result in 

minor personal injury and/or product damage.

CARE: Indicates hazard that will result 

in product damage.

GENERAL SAFETY PRECAUTIONS

Use rebar cutters on maximum Grade 60 steel reinforcing bars 

only. These tools are not to be used in cutting other kinds of 

metal or materials.  Do not cut ungraded rebar.

IMPORTANT: 

Do not attempt to cut rebar by locking the off/on switch to the 

on position.  This locking procedure is to be used only to warm 

the tool in cold climates or used with our hands free electrical 

box and foot operated switch.  This is a safety issue and may 

cause damage to your rebar cutter.  Always pull the on/off switch 

by hand for each individual cut.  A foot operated switch and spe-

cial electrical box are available if you want to use these cutters as 

production tools. Contact your local distributor or BN Products

 

RESTRICT USE TO 

DESIGNATED MATERIALS

There is always a chance that the cut end may shoot out, espe-

cially if less than 30cm (1 foot) in length. Exceeding designated 

material specifications greatly increases this risk and will also 

damage the tool.  Do not attempt to cut rebars harder, thicker or 

thinner than specified.

USE EYE PROTECTION

Wear safety goggles, safety glasses with side shields or a face 

shield when using cutter.

PROVIDE SAFETY BARRIERS

Erect safety screens to protect coworkers from possible flying 

ends. Place a safety screen under the rebar when working in high 

places.

EXERCISE PROPER CONTROL

Hold cutter firmly and maintain proper footing and balance. 

Do not overreach. When working in a high place, secure cutter 

to scaffolding with a safety rope. Check that power cord is not 

fouled and keep cord away from sharp edges and heat. Check 

that all adjusting wrenches have been removed before using cut-

ter.

GUARD AGAINST ELECTRIC SHOCK

To avoid possible shock, do not handle cutter with wet hands 

or use cutter in the rain or damp places. Be aware of all power 

lines, electric circuits and other hazards that may be contacted, 

especially those that are below the surface or otherwise hid-

den from view. Never attempt to pick the tool up by use of the 

electric cord.   

UNPLUG TOOL

Disconnect cutter from outlet when not in use and before 

cleaning, adjusting or servicing. Do not disconnect plug from 

outlet by pulling the cord. Always check that the switch lock is 

OFF before plugging in.

Содержание DC Series

Страница 1: ...ERIES PORTABLE REBAR CUTTERS SERVICE NOTE Have your power tool serviced by a qualified repair person using only identical replacement parts This will ensure that the safety of the power tool is maintained For a Service Repair Center nearest you please call 800 992 3833 or go visit us online www bnproducts com IMPORTANT READ THESE INSTRUCTIONS CAREFULLY BEFORE ATTEMPTING TO USE YOUR TOOL DC 32WH DC...

Страница 2: ...ERATING INSTRUCTIONS CAUTION Indicates hazard that could result in minor personal injury and or product damage CARE Indicates hazard that will result in product damage GENERAL SAFETY PRECAUTIONS Use rebar cutters on maximum Grade 60 steel reinforcing bars only These tools are not to be used in cutting other kinds of metal or materials Do not cut ungraded rebar IMPORTANT Do not attempt to cut rebar...

Страница 3: ...opper needs no further adjustment while cutting rebar of the same diameter but must be reset for a different size rebar CAUTION Failure to correctly set the stopper bolt will result in excessive wear of cutter blocks and may cause cut end to fly out This will also lead to piston and cylin der damage CUTTING 1 Insert rebar between stopper and front cutter block mak ing sure that it is properly seate...

Страница 4: ... four cuts noting exactly at what point the rebar is actually breaking 3 Pinch a short piece of rebar stopping just before it breaks off Unplug unit from power source 4 With partially severed rebar in place oil plug should be straight up If unit is hot allow cooling down 5 Remove oil plug and seal washer packing CAUTION Never remove oil plug when unit is hot or oil will spurt out 6 Check that oil ...

Страница 5: ... dust mask non skid safety shoes hard hat or hearing protection used for appropriate conditions will reduce personal injuries Avoid accidental starting Ensure the switch is in the off posi tion before plugging in Carrying power tools with your finger on the switch or plugging in power tools that have the switch on invites accidents Remove any adjusting key or wrench before turning the power tool o...

Страница 6: ...C13292 PUMP HEAD SEAL 32 3P1030 BEARING 608 33 1C1325 BEARING GUIDE 34 1C1340 NEEDLE BEARING 35 1C1326 SNAP RING H27 36 3P1044 MAGNET FILTER 37 1C4079300 PUMP CASE PACKING 38 7SB0812 OIL PLUG M8 12 39 70RP10 O RING P 10 40 1C2025800 PUMP CASE 41 1C1342 OIL SEAL 42 76002VV BALL BEARING 6002VV 43 3V0001E ARMATURE WITH CAM 44 7608VV BALL BEARING 45 1CL001P BEARING LOCK 46 3V0001D STATOR COIL 47 7HT04...

Страница 7: ...1C16052 RETURN SPRING 36 7CB06020 CAP BOLT M6x20 37 7CB06020 CAP BOLT M6x20 38 RB 16X CUTTER BLOCK SET 39 7SW0005 SPRING WASHER M5 40 7CB05018 CAP BOLT M5x18 41 SEE 38 SEE 38 42 7GW0005 WASHER M5 43 7CB05015 CAP BOLT M5x15 44 1C1603 LOCK SPRING 45 7B810040 STOPPER BOLT M10X40 46 1C1627 SIDE HANDLE 47 7DN167 STICKER 49 4V0001B ARMATURE WITH CAM 50 4V0001J DUST SEAL A 51 7608VV BALL BEARING 608VV 52...

Страница 8: ...NET FILTER 29 1C1951G PUMP CASE PACKING 30 1C2059900 PUMP CASE 31 1C1342 OIL SEAL SC15 25 7 32 1C1941 BALL BEARING 6004VV 33 1C1305 SEAL WASHER WF10 34 1C1304 OIL PLUG M10X15 35 1C1944B C MAIN HANDLE 36 1C1946 SWITCH COVER 37 1C19612E ARMATURE ASS Y 38 1C1961D STATOR COIL 39 1C1961K MOTOR HOUSING 40 1C1961J BRUSH HOLDER 41 1C1961A CARBON BRUSH SET 42 1C1961H BRUSH CAP 43 1C1961SC SIDE COVER 44 1C1...

Страница 9: ...4 MAGNET FILTER 34 1C2615 PUMP CASE PACKING 35 1C25398 PUMP CASE 36 1C1304 OIL PLUG M10X15 37 1C1305 SEAL WASHER WF10 38 1C2542 OIL SEAL SC20 35 8 39 1C1941 BEARING 6004VV 40 1C2616 HANDLE PRESS 41 1C1944B C MAIN HANDLE 42 1C1946 SWITCH COVER 43 1C2611 CASE COVER 44 1C2612A CARBON BRUSH SET 45 1C1961B SWITCH 46 1C2612B STATOR COIL 47 1C2612C ARMATURE 48 1C1961F CORD 49 1C2612D FAN COVER 50 1C2612E...

Страница 10: ...NG 40 1C13352 SPRING GUIDE 41 1C13292 PUMP HEAD SEAL 42 3P1044 MAGNET FILTER 43 1C2609 BALL BEARING 609 44 1C2525 BEARING GUIDE 45 1C2534 NEEDLE BEARING 46 1C2525 BEARING GUIDE 47 1C2526 SNAP RING H35 48 1C4165800 PUMP CASE PACKING 49 1C1021301 PUMP CASE 50 1C1305 SEAL WASHER 51 7B10015 OIL PLUG M10X15 52 7GW006 TEETHED WASHER M6 53 7CB06055 CAP BOLT M6X55 54 1C2542 OIL SEAL 55 1C1941 BALL BEARING...

Страница 11: ...VALVE SPRING 38 1013352 SPRING GUIDE 39 1013292 PUMP HEAD SEAL 40 7635 BALL BEARING 41 104103000 BEARING GUIDE 42 7RNAF8151C NEEDLE BEARING 43 104137200 BEARING GUIDE 2 44 7SRH020 SNAP RING H20 45 102044700 PUMP CASE 46 104143403 PUMP CASE PACKING 47 7810010 BOLT 10X10 48 7WF10 SEAL WASHER WF10 49 104137300 AIR BAG 50 104137400 AIR BAG NUT 51 7NT04012 TAPPING SCREW 4X12 52 7SW004 SPRING WASHER M4 ...

Страница 12: ...7 9 1016052 RETURN SPRING 10 7SKY32 SKY PACKING 32 42 6 11 103123600 PISTON 12 7K100829 5R2 PISTON KEY 13 101610 CUTTER BLOCK NO 0 14 706205015 CAP BOLT WITH WASHER 15 101604 SEAL PACKING 16 1CM20181 RETURN VALVE 17 7BW008 DISK SPRING 8 18 7SRH026 SNAP RING H26 19 1064104002 GUIDE CLAMP 20 7BRP8B BACK UP RING P8T2 21 7SPN08 SPNC PACKING 22 1016081 RETURN VALVE GUIDE 23 7BRP16B BACK UP RING P16T2 2...

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