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7.

Converting the horn (E82/E88 cars only)

2/2011

01 29 2 160 471

© BMW AG, Munich.

(Z/Z)

14

7.

Converting the horn (E82/E88 cars only)

Make drill holes (2), diameter 9.1 mm, from above on the 

bumper support (1) as per the dimensions shown.
Rivet rivet nuts 

BG

 into bumper support (1).

When screwing on rubber bearing 

BI

, a suitable 

screw securing tool must be used.

 

Screw rubber bearing 

BI

 into rivet nuts 

BG

. Screw 

retaining bracket 

BF

 using hexagon screws 

BH

 to 

bumper support (1).

Screw horns (1) using original nuts and washers to 

retaining bracket 

BF

.

Route branch 

BE1

 to the left horn and branch 

BE2

 

to the left original horn connector and connect.

150 mm

150 mm

20 mm

20 mm

1

BG

2

2

082 0120 Z

BH

BF

BI

BG

1

082 0126 Z

BF

1

BE2

BE1

082 0121 Z

Содержание 11 12 2 157 664

Страница 1: ...rmation These installation instructions are primarily designed for use within the BMW dealership organisation and by authorised BMW service companies In any event the target group for these installati...

Страница 2: ...t AY Butt connector AZ Cars built before 3 07 only Fan relay auxiliary cable BA including insulation piercing connector BB For RHD cars auxiliary cable RHD BC Shrink tubing BD E82 E88 cars only Horn e...

Страница 3: ...ram for RHD cars 13 7 Converting the horn E82 E88 cars only 14 8 Installing the retrofit wiring harness on LHD cars 15 9 Installing the retrofit wiring harness on RHD cars 18 10 Installing the additio...

Страница 4: ...eturn hose F Hose holder 2x G Supply hose H Engine control unit sticker I Service sticker for cars built before 3 09 only J Relay holder K Fan relay L Activation code certificate in red envelope M Thr...

Страница 5: ...2x Q Hexagon nut M8 2x R Hexagon screw with washer M6 x 20 mm 3x S Hexagon nut with collar M6 2x T Sheet metal nut 8 x U Hexagon sheet metal screw 8 x V Expanding rivet 6x W Sealing strips X Hexagon n...

Страница 6: ...ndard or M bumper not supplied with the retrofit kit AH Rear air guide for E82 E88 with Performance bumper not supplied with the retrofit kit AI Rear air guide for all E90 E91 E92 E93 except E90 E91 L...

Страница 7: ...Performance bumper not supplied with the retrofit kit AS Left grille for E90 E91 with standard bumper not supplied with the retrofit kit AT Left grille for E90 E91 LCI with standard bumper not supplie...

Страница 8: ...ith the retrofit kit BE Horn extension E82 E88 cars only not supplied with the retrofit kit BF Retaining bracket 2x only for E82 E88 cars not supplied with the retrofit kit BG Rivet nut M6 2x only for...

Страница 9: ...lectric fan no longer required 17 11 035 Wheel arch cover front left 51 71 038 Cowl panel cover 51 13 116 Servo oil tank holder no longer required Release E Box cover 12 90 Renew spark plugs only for...

Страница 10: ...7 only To branch BA1 LHD cars built after 3 07 only To cable of same colour from original fan relay in E Box RHD cars only To branch BC2 A5 Socket contact T_ELUE SW BL 0 5 mm2 LHD cars with N54 engine...

Страница 11: ...ly BC1 Butt connector T_ELUE SW BL 0 5 mm2 To branch A5 BC2 Open cable end Terminal 30g RT GN 0 5 mm2 To branch A4 BC3 Open cable end Terminal 31 BR 0 5 mm2 To branch A3 BC4 Socket contact T_ELUE SW B...

Страница 12: ...plug X18193 C Additional radiator K Fan relay plugs X17278 X17279 and X1798 BA Fan relay auxiliary cable only for cars built before 3 07 1 Fuse holder A6 2 Strut tower earth support point X175 3 B po...

Страница 13: ...plugs X17278 X17279 and X1798 BA Fan relay auxiliary cable only for cars built before 3 07 BC RHD auxiliary cable 1 Fuse holder A6 2 Strut tower earth support point X175 3 B post X2219 4 Retrofit wir...

Страница 14: ...rt 1 When screwing on rubber bearing BI a suitable screw securing tool must be used Screw rubber bearing BI into rivet nuts BG Screw retaining bracket BF using hexagon screws BH to bumper support 1 Sc...

Страница 15: ...as follows to the cables of plug X18336 SW 4 pin of the glovebox light Branch BA3 BR cable to PIN 4 BR cable Branch BA4 RT GN cable to cable in PIN 1 RT GE cable Route branches BA1 and BA2 into the E...

Страница 16: ...must be carried out before the cables are crimped between PIN 20 of plug X60001 on the DME control unit and the separated cable 1 Disconnect the socket contact from branch A5 Separate cable 1 SW BL 0...

Страница 17: ...fit wiring harness on LHD cars 2 2011 01 29 2 160 471 BMW AG Munich Z Z 17 Route branches A7 A10 along the front panel Tie back the original plug of the electric fan in the area of the right headlight...

Страница 18: ...o the E Box Cars built before 3 07 only Connect branch BA3 and BA4 using insulation piercing connector BB as follows to the cables of plug X18336 SW 4 pin of the glovebox light Branch BA3 BR cable to...

Страница 19: ...ust be carried out before the cables are crimped between PIN 20 of plug X60001 on the DME control unit and the separated cable 1 Disconnect the socket contact from branch A5 Separate cable 1 SW BL 0 5...

Страница 20: ...fit wiring harness on RHD cars 2 2011 01 29 2 160 471 BMW AG Munich Z Z 20 Route branches A7 A10 along the front panel Tie back the original plug of the electric fan in the area of the right headlight...

Страница 21: ...uides 1 of additional radiator C Put rear air guide AG AH onto additional radiator C and screw on with hexagon self tapping screw U E90 E91 E92 E93 cars only Insert sheet metal nuts T in rear air guid...

Страница 22: ...sert centering pin 1 in side member 2 Screw additional radiator C onto holderD using hexagon nuts Q and onto the side member 2 using hexagon screw R Place front air guide AP on rear air guide AI and s...

Страница 23: ...rations shown Installation must be carried out in a similar fashion Place radiator grille AD from outside onto the wheel arch cover 1 Transfer the contours and holes of radiator grille AD Make drill h...

Страница 24: ...G1 to additional radiator C E2 and G2 to engine radiator E3 to engine block G3 to heating heat exchanger on the bulkhead If there is no hose holder already mounted on return hose E use hose holder F...

Страница 25: ...oil tank holder N Install servo oil tank holder N using the original nuts and original screw Using the original nuts screw fan relay holder J onto servo oil tank holder N Use hexagon screws R and hexa...

Страница 26: ...uminum screws from the air guide 1 it is no longer needed Stick emblem Z in the middle of the air guide 1 Stick the new information label regarding aluminium screws AE on left next to emblem Z Cars bu...

Страница 27: ...14 Affixing the stickers 2 2011 01 29 2 160 471 BMW AG Munich Z Z 27 For US cars only Stick ARB EO label AF onto the hood 1 as shown 1 AF 090 1465 Z...

Страница 28: ...91 and E90 E91 LCI cars with standard bumper only Swap original left grille for left grille AS AT Install the rod finisher 1 from the original grille E90 E91 cars with M bumper and E92 E93 cars with s...

Страница 29: ...left grille for left grille AU Install the rod finisher 1 from the original grille E92 E93 LCI cars with M bumper and fog light only Remove left fog light holder 1 no longer required and replace with...

Страница 30: ...07 and 9 07 only Remove fuse F69 from front fuse holder 1 it is no longer needed Cars built after 9 07 only Remove fuse F92 from front fuse holder 1 it is no longer needed E92 E93 LCI cars with M bum...

Страница 31: ...suitable medium and keep it handy for the programming process Programming coding The retrofit must be carried out with ISSS use the latest software version Connect the car with the ISSS using ICOM Veh...

Страница 32: ...12 0 RT 1 31L 31L A2 10 0 BR 30 30 30 30 A8 12 0 RT 30 A1 A6 12 0 RT 31 30g 0 5 BR 0 5 RT GN 4 X18336 E42a 1 30g 0 5 RT GE 31 0 5 BR 090 1492 Z 4 T_ELUE T_ELUE 8 BC4 BC1 X60101 A10 A6020 X175 X2219 0...

Страница 33: ...1 31L 31L A2 10 0 BR 30 30 30 30 A8 12 0 RT 30 A1 A6 12 0 RT 31 30g 0 5 BR 0 5 RT GN 4 X18336 E42a 1 30g 0 5 RT GE 31 0 5 BR 092 0169 Z 4 T_ELUE T_ELUE 20 BC4 AZ BC1 X60001 A10 A6000 X175 X2219 0 5 SW...

Страница 34: ...ch BC1 RHD cars only Cars with N55 engine only Socket contact on separated SW BL cable 0 5 mm from PIN 20 of plug X60001 from the DME control unit or on branch BC1 RHD cars only A6 Fuse holder 125 A A...

Страница 35: ...d and or retrofitted 1 Additional radiator with holder 2 Air guides on additional radiator 3 Cooling water supply hose 4 Cooling water return hose 5 Electric fan 6 Fan relay with holder 7 Electric fan...

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