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Brake Housing & Cable Installation

Prepare the

Brake Booster

for the next steps by centering the

position of the

Housing Boss

(same distance front and back)

Mount the brake cables at the

Brake Booster

to the brakes

using

Cable Interfaces

Step 1

Cable Interface

Step 2

Brake Booster Brake Calipers

Содержание Timemachine

Страница 1: ...Assembly Manual TIMEMACHINE ...

Страница 2: ... 01 represents the pinnacle of functional integration aerodynamic form and rider focused fit By patiently following these guidelines the assembly process will lead to properly fitting and functioning equipment with a high performance Swiss Engineered aesthetic ...

Страница 3: ...Cockpit Specific Assembly V Cockpit Pre Assembly Flat Cockpit Pre Assembly Brake Assembly Brake Assembly Installation Brake Booster Assembly Brake Setup Right hand front brake assembly Finishing Assembly V Cockpit Final Assembly Flat Cockpit Final Assembly Seatpost and Extensions Frame Dropout Contents ...

Страница 4: ...tions outlined in this guide Failure to follow the outlined procedure can result in an assembly process that is more difficult than necessary and an end product that performs less than ideal WARNING The Timemachine is assembled using proprietary components that cannot be substituted with non specified equipment Substitution of any of these components can compromise the integrity of the entire syst...

Страница 5: ... 2 5 3 4 5 6 10mm Torx keys T10 T15 T25 T27 Spanner wrench 10 13mm High quality grease Carbon paste Torque wrench Carbon fiber cutting blade PF 86 BB Installation tool Shimano BB tool TL UN66 Dropout style clamping work stand Zip ties ...

Страница 6: ...Sizing Fit ...

Страница 7: ...gly recommended that a final cockpit position is established prior to beginning the assembly of your new Timemachine 01 We encourage the assistance of a qualified bike fit specialist utilizing a fit bike or the use of a pre existing and functional position With a known Armpad Stack and Reach BMC retailers can provide the proper assembly procedure to ensure an end result that is integrated and func...

Страница 8: ...Find your cockpit dimensions Horizontal rear edge Vertical pad surface Vertical top of saddle Horizontal fore aft mid point Seat height measurement Pad measurement PR PS BS BR SH HS ...

Страница 9: ...Find your cockpit dimensions Pad Stack Reach PR PS BS BR SH HS Pad Stack PS BS Pad Stack _________mm Pad Reach PR BR Pad Reach ________mm Hand Stack HS BS Hand Stack ________mm Seat height ______mm ...

Страница 10: ...ipped with an online sizing resource to determine the ideal frame size cockpit suggestions and assembly guidelines Sizing tool https b2b bmc switzerland com tools timemachine sizing Examples of the BMC Dealer B2B online fit tool V Cockpit Flat Cockpit ...

Страница 11: ...P2P Configurations ...

Страница 12: ...V Cockpit Flat Cockpit Triathlon front mount seatpost storage box ...

Страница 13: ...V Cockpit Flat Cockpit Time trial rear mount seatpost no storage box Due to the forward orientation the V Cockpit might exceed UCI regulations for allowable cockpit length ...

Страница 14: ... dimensions while the forward offset promotes vertical compliance a state of the art blend of high performance and comfort Note For Time Trial athletes subject to UCI rules and regulations the V Cockpit may exceed standard cockpit measurement guidelines WHY The Flat Cockpit offers maximal aerodynamic advantage allowing riders the lowest possible pad stack configurations ...

Страница 15: ...ter to choose your position is the base bar altitude depending on the combination of your discipline riding style and pad height Orientation of the base bar affects pad stack height by 10mm Note the difference on base bar altitude is 80mm between the 2 positions Flat Cockpit Configuration 80mm ...

Страница 16: ...ltiple hardware mounts totaling 124mm of possible fore aft adjustment Seatpost Configuration The forward mounting option enables the use of a storage box 71 5 80 8 Effective Seattube M S 770mm 4 mounting holes 62mm adjustment per post 120mm of range with overlap ...

Страница 17: ...Frame Assembly ...

Страница 18: ...ost Configuration 1 Seatpost 2 Cover forward mount 3 Seatpost Clamp Cylinder x2 4 Seatpost Counterclamp Bolt Washer 5 Seatpost Clamp Rear Bolts x4 6 Seatpost Counterclamp 7 Seatpost Play Killer Bolt 1 2 4 6 3 5 7 ...

Страница 19: ...r 3 Rubber Link 4 Storage Box optional 5 Seatpost Clamp Nut x2 6 Seatpost Clamp Bracket Bolts x4 7 Storage Box Fixation Mount Bolt 1 2 3 4 5 6 7 Riders electing to not use the storage box can install an optional cover in the vacant rear seatpost mounting hole ...

Страница 20: ...Note The Di2 Battery is installed in the rear seatpost mounting location properly sized foam will position the battery properly Electronic Junctions Wires Battery SM EW90 B SM JC41 SM BCR2 ...

Страница 21: ...xation Bolts x2 Front Long Rear Short 4 Brake Booster Box 5 Wavy Washer 6 Conical Compression Ring 7 Headset Bearing Upper 8 Fork Bumper 9 Headset Bearing Lower 10 Bearing Race 11 Multitool 12 Fixation Bolt 13 Di2 Junction Bracket 1 2 3 5 6 7 8 9 10 13 11 12 4 ...

Страница 22: ...al Ring on the fork slot pointing forwards 2 Place the Lower Bearing into the frame grease on all contact points 3 Insert the fork into the frame 4 Place the Upper Bearing into the frame grease on all contact points Step 1 Step 2 Step 3 Step 4 ...

Страница 23: ...a Insert the Headset Bolt until the top of the Headset Bolt is 5mm from the bottom of the Brake Booster Box b Place the Wavy Washer over the Headset Bolt from below c Place the Conical Compression Ring on the Wavy Washer Headset Assembly Step a 5mm ...

Страница 24: ...6 Install the assembled Brake Booster Box in to the Upper Headset Bearing 7 Insert the Fixation Bolts x2 Front Long Rear Short to 12Nm Headset Assembly Steps 6 7 ...

Страница 25: ... a Check for play in the headset assembly b Tighten as necessary 9 Install the Stopper Bolt 2 complete rotations 10 Rotate the Headset Bolt clockwise until closest indent aligns with Stopper Bolt 11 Tighten Stopper Bolt to 4Nm Headset Assembly Step 9 Step 10 Step 11 ...

Страница 26: ...Headset Assembly 12 Install Fork Bumper Final check test fore aft play and ease of turning to verify headset is properly installed and adjusted Step 12 ...

Страница 27: ...ed bike when cockpit cables are mounted Headset Bolt Adjustment Tool To adjust headset 1 Unscrew the Stopper Bolt until clear of the Headset bolt 2 Insert the Headset Bolt Adjustment Tool 3 Turn clockwise using a 10mm allen key in the tool 4 Align Headset Bolt indent with the Stopper Bolt 5 Tighten the Stopper bolt to 4Nm 10mm Allen Key ...

Страница 28: ...Brake Assembly Installation ...

Страница 29: ...holder 3 Quick pad holder 4 Quick pad spacers x5 5 Brake cartridge bolt 6 Brake arm L R 7 Brake boss 8 Return spring 9 Tension plate 10 Mounting bolts 11 Quick pad fixing bolt lower 12 Quick pad fixing bolt upper 1 2 3 4 5 6 7 8 9 11 10 12 ...

Страница 30: ...tom of the chainstays using thread locker and tighten to 6Nm 2 Mount the pre assembled Brake Arms L R to their front rear specific locations using grease 3 Tighten Mounting Bolt to 6Nm Mounting Bolt washer Brake Arm Tension Plate Return Spring Brake Boss Step 2 grease ...

Страница 31: ...V Cockpit Assembly ...

Страница 32: ... L R 5 Slider fixing bolt bolt washer frame mount 6 Lateral fixing nuts threaded Upper Lower Upper nut deep Lower nut shallow 7 Lateral fixing nut non threaded Upper nut deep Lower nut shallow 8 Lateral fixing bolts x2 Upper bolt long Lower bolt short 2 3 4 5 7 6 1 Slider sub assembly 8 ...

Страница 33: ... bolts 6 Extension bracket 7 Extension clamp 8 Extension clamp bolt 9 End plug 10 Slider short x2 long x2 V Cockpit Components Slider sub assembly right 1 2 3 4 5 6 7 8 9 10 Dimension Stack range SHORT 90mm 0 22mm LONG 124mm 29 50mm Use the optional reach plate 3 for 22 29mm of altitude range ...

Страница 34: ...rackets 1 Insert the Extension Clamp into the Bracket once installed the slider will hold the Extension Clamp in place 2 Install the Slider into the Bracket and insert the Slider Fixation Bolts 3 Tighten up to 12 Nm Step 1 Steps 2 3 ...

Страница 35: ...cess onto the Extension Bracket Right Left specific V Cockpit Assembly Extension Brackets 5 Install the Extension Clamp Bolt into the Slider only 2 complete rotations 6 Repeat steps 1 5 for the other side The Carbon Extensions are now ready to be installed in later steps Step 4 Step 5 ...

Страница 36: ...o install Di2 wires before brake housing significantly increases the difficulty of this process Orientation Pre cut length mm Shimano SRAM EU Rear Brake R 390 380 EU Front Brake L 400 390 Right hand front brake assembly AUS NZL GB ect see page 50 51 Rear Brake L 410 400 Front Brake R 420 410 Pre cutting the cable housings ...

Страница 37: ...he Slider Fixation Bolts x2 3 Insert the Slider Fixation Bolts through the Base Bar holes and the Slider longholes 4 Install the Slider Fixing Bolts into the corresponding bridge parts R L and pre tighten them slightly just ensure the parts do not slide anymore V Cockpit Assembly Base Bar 1 2 3 4 ...

Страница 38: ...Assembly Base Bar 5 Assemble the Base Bar assemblies R L together via the Bridge connection and the Bridge Fixation Bolts x2 Note Only tighten the Bridge Bolts enough to allow a small amount of play in Base Bars ...

Страница 39: ...Brake Booster Assembly Brake Setup ...

Страница 40: ...o enhance Timemachine 01 brake performance Functions 1 Increase Lever Pull Free Stroke ratio Why prevent unwanted brake pad rub during wheel flexing moments 2 Enable the brake cables to be disconnected Why allows athletes to disconnect the cockpit from the frame for traveling packing ...

Страница 41: ...cket Bolt 6 Brake Booster Lower F 7 Housing boss x2 8 Brake Booster Box 9 Countersunk Bolt 10 Support 11 Bushing 12 Cable Stopper x2 13 Cable Stop Nuts x2 per stopper 1 2 3 4 5 3 6 7 8 9 10 11 12 13 12 13 11 Brake Boosters will come pre assembled on the Support 10 on all complete bikes and framesets ...

Страница 42: ...move the Main Socket Bolt M5 2 Rotate the fork to expose the bottom of the Brake Booster Box 3 Remove the Countersunk Bolt from below Steps 1 3 Temporarily removing the Brake Booster Box will provide service technicians more space to work ...

Страница 43: ... Length Front Brake Rear Brake S 120mm 710mm M S 135mm 740mm M L 135mm 770mm L 175mm 840mm Failure to follow these prescribed lengths will significantly increase the difficulty of achieving proper brake function and smooth feel Pre cut brake housing lengths ...

Страница 44: ...e Headset Bolt using the supplied flex noodle 2 Pass the front brake housing directly through the head tube to the mounted brake caliper 3 Pass the rear brake housing in to the frame at the downtube junction and pass it underneath the bottom bracket area to the mounted brake caliper Step 1 Step 2 Step 3 ...

Страница 45: ...Brake Booster for the next steps by centering the position of the Housing Boss same distance front and back 2 Mount the brake cables at the Brake Booster to the brakes using Cable Interfaces Step 1 Cable Interface Step 2 Brake Booster Brake Calipers ...

Страница 46: ...using 2 Install Stoppers on the cable ends exactly 32mm from the end of the ferrule ensure the brake cable is taut for accurate measurement 3 Tighten the Stopper Bolts to 3Nm 4 Trim remaining cable Brake Housing Cable Installation Housing Ferrule Stopper 32mm Brake Lever Brake Booster ...

Страница 47: ...t to the fork by sliding the cockpit downward and rearward 2 When mounting the cockpit to the fork it is critical to properly align the Lateral Fixing Nuts with the corresponding notch in the cockpit as indicated in the image 3 Tighten the Lateral Fixing Bolts to 8Nm Step 1 Steps 2 3 ...

Страница 48: ...Upper assembly Rear brake b Lower assembly Front brake 4 Route brake cables to brake calipers if not already done 5 Install the Support on the Brake Booster Box using the Main Socket Bolt and the Countersunk Bolt from below Brake Housing Cable Installation Step 5 Step 3 ...

Страница 49: ...r arms such that there is a visible hole alignment Insert a 3mm allen key through the holes to hold their neutral position as seen in subset image 7 Begin brake caliper setup Brake Caliper Setup Step 6 Right hand front brake assembly AUS NZL GB ect see page 50 51 ...

Страница 50: ...r and the brake caliper needs no modification Routing the front break on the right side of the TM01 is possible The following pages demonstrate how to change the brake cable routing to assemble the front brake for right handed shifting In green the standard routing from the brake booster to the brake caliper In blue the new routing Right hand front brake assembly ...

Страница 51: ...er mechanism from the converter box will provide more space to work Pay attention to cross the housing correctly the correct paths of the housing is shown below Right hand front brake assembly The distance from end of casing to brake stoppers have to be 32mm see page 46 Reinstall the brake booster in the converter box The correct routing of the housing in converter box Red front brake Blue rear br...

Страница 52: ...r 20mm 22mm One objective of this step is to align the brake caliper and frame as seen in the image small adjustments of provided measurements might be necessary Following this guideline will help ensure the Front Caliper Cover does not interfere with the caliper function Step 8 fra me ca lip er ali gn me nt FRONT REAR ...

Страница 53: ...Function 1 Increased adaptability Why allows multiple wheelsets to have pre assembled brake pad components regardless of rim width or brake track height 2 Decrease service complexity Why by providing each bike with 2 pair of Quick Pad cartridges riders can set up properly spaced cartridges for 2 wheelsets racing training with minimal effort ...

Страница 54: ... F 3 3 12mm R 1 4 10mm 22mm F 4 2 12mm R 2 3 10mm 20mm F 5 1 12mm R 3 2 10mm 18mm F 6 0 12mm R 4 1 10mm Use narrow brake pads ZIPP Tangente Platinum Pro Evo SwissStop Flash EVO Black Prince Depending on small chainring size it might be needed to install the 7 5mm nut and remove some washers from the outboard side to avoid collision Quick Pad assembly guideline ...

Страница 55: ...e the spacers on the Quick Pad unit 10 Mount the Quick Pad unit on to the Brake Caliper using the Quick Mount Fixing Bolts upper lower 11 Adjust pads as usual and verify the proper amount of free stroke at the brake lever Brake Housing Cable Installation Step 9 Step 10 ...

Страница 56: ...nstallation Note always maintain the full number of spacers x6 front x5 rear to ensure proper thread engagement of the cartridge only the orientation of the spacers changes 4mm Note Repeat Steps 9 10 for alternate wheelset ...

Страница 57: ...Brake Housing Cable Installation 10 Install Brake Caliper Cover front Step 10 ...

Страница 58: ...nsions in your chosen cockpit 2 Determine your preferred position of extension 3 Mark extension at rear edge of clamp as seen in image right 4 Cut extension to proper length using the included cutting tool cutting tool will ensure proper angled cut Step 3 Step 4 ...

Страница 59: ...mbly V Cockpit Extensions 1 Install properly cut extension in to Extension Clamp 2 Tighten Extension Bolt to 4Nm 3 Install Extension End Caps end caps have a slotted bottom for passing electronic wires Step 2 Step 3 ...

Страница 60: ...ssembly V Cockpit 4 Secure Di2 wires and brake housing with x4 zip ties on to the vertical arms 5 Cut Slider Covers to match the slider extension length 6 Fix Slider Covers with small M3 bolt Step 4 Steps 5 6 cut ...

Страница 61: ...Finishing Assembly V Cockpit 6 Secure Lower Covers at x5 mounting points identified in image right 7 Secure Lower Covers using an M3 bolt Step 6 Step 7 ...

Страница 62: ... as required for desired position Note The optional Reach Plate can be positioned in multiple configurations and also offers 7mm of vertical stack to complete ideal pad stack reach Finishing Assembly V Cockpit Step 6 Note 60mm 25mm ...

Страница 63: ...Finishing Assembly V Cockpit 9 Install Armrests as required for proper Reach ...

Страница 64: ...Flat Cockpit Assembly ...

Страница 65: ...lat Cockpit cover 4 Central bolt 5 Cover front bolts x2 6 Upper nut 7 Lower nut 8 Lateral fixing bolts x2 9 Cover rear bolts 10 Upper and lower threaded nut 11 Flat bar base adapter 12 Bracket bolts and washers x4 13 Hand stopper x2 2 1 10 12 9 11 5 3 2 7 4 6 8 13 ...

Страница 66: ...ke housing significantly increases difficulty of this process Flat Cockpit Assembly Base Bar Pre cutting the cable housings Orientation Pre cut length mm Shimano SRAM EU Rear Brake R 390 380 EU Front Brake L 400 390 Right hand front brake assembly AUS NZL GB ect see page 50 51 Rear Brake L 410 400 Front Brake R 420 410 ...

Страница 67: ...1 Determine necessary pad stack height and create required spacer and bolt length combination Spacer Altitude mm Bolt Length mm Bridge Required 70 95 YES 65 90 60 85 55 80 50 75 45 70 40 65 NO 35 60 30 55 25 50 20 45 15 40 10 35 5 30 0 25 Bridge ...

Страница 68: ...Finishing Assembly Flat Cockpit Extensions 1 Determine necessary armpad reach and place the adapter orientation to accommodate preferred position by changing left and right side Step 1 ...

Страница 69: ...Determine your preferred position of extension 3 Mark extension at rear edge of clamp 4 Cut extension to proper length using the included cutting tool cutting tool will ensure proper square cut Finishing Assembly Flat Cockpit Extensions Step 4 Steps 1 3 ...

Страница 70: ...shing Assembly Flat Cockpit Di2 1 After cockpit is fully assembled arrange Di2 wires as seen in the image 2 Install Flat Cover making sure to prevent any unwanted pinching of electronic wires Step 2 Step 1 ...

Страница 71: ...set Bolt and enter the frame 2 Route the wires from the frame up through the Di2 port in the top tube hidden under Brake Booster 3 Connect the shifting wires to the Junction Box 4 Mount the Junction Box to the Junction Box Mount 5 Install the Junction Box Mount to the frame Step 1 2 Steps 3 5 ...

Страница 72: ...6 Mount the Brake Booster Box Cover by inserting Tab A followed by the remaining tabs until cover is secure Step 6 Finishing Assembly Di2 Junction Box ...

Страница 73: ...ing Assembly Di2 Junction Box Note The Di2 Junction Box is accessible through a frame port on the drive side of the box the provided Multi Tool can be used for shift adjustment purposes as seen in figure Note ...

Страница 74: ...Note The Di2 Battery is installed in the rear seatpost mounting location properly sized foam will position the battery properly Finishing Assembly Di2 Junction Battery SM EW90 B SM JC41 SM BCR2 ...

Страница 75: ...1 Multi Tool 5 functions 1 Adjust brake cable tension pad wear 2 Remove cable stoppers Booster Box disassembling 3 Push the Di2 junction button adjustment 4 Check SP insertion minimum 5 Remove rear Storage Box 1 3 4 5 2 Tool storage ...

Страница 76: ...able and housing entry 2 Using the two pre drilled indents image drill from the back side of the cover to create 5mm holes 3 Install Flat Cover making sure to prevent any unwanted pinching of electronic wires 4 Install Flat Cover Rear Bolts to 5Nm 5 Install Flat Cover Front Bolts to 10Nm Steps 3 5 Step 1 2 ...

Страница 77: ...Fit Finish Seatpost Extensions ...

Страница 78: ...shing Assembly Rear Mount Seatpost 1 Seatpost 2 Front Cover 3 SP Clamp Cylinders x2 4 SP Play Killer Bolt 5 SP Counterclamp 6 SP Clamp Rear 7 SP Clamp Bolts x4 8 SP Counterclamp Bolt Washer 1 2 3 4 5 6 7 8 ...

Страница 79: ...Finishing Assembly Seatpost 1 Seatpost 2 SP Clamp Cylinders x2 3 SP Clamp Bolts x4 4 SP Clamp Front 5 SP Cover Rear 6 Brake Booster Lower F 6 Storage Box 7 Storage Box Fixing Bolt Knob 1 2 3 4 5 7 6 ...

Страница 80: ...Finishing Assembly Seatpost 1 Main bolt 2 Washer 3 Top Clamp 4 Bottom Clamp 5 Support 1 2 3 4 5 Cutting tool ...

Страница 81: ...nsions in your chosen cockpit 2 Determine your preferred position of extension 3 Mark extension at rear edge of clamp as seen in image right 4 Cut extension to proper length using the included cutting tool cutting tool will ensure proper angled cut Step 3 Step 4 ...

Страница 82: ...Determine your preferred position of extension 3 Mark extension at rear edge of clamp 4 Cut extension to proper length using the included cutting tool cutting tool will ensure proper square cut Finishing Assembly Flat Cockpit Extensions Step 4 Steps 1 3 ...

Страница 83: ...Adjustable Dropouts Derailleur Hanger ...

Страница 84: ...1 Dropout Dial 2 Derailleur hanger 3 Sliding Dropout Adjuster 4 Derailleur Hanger Bolts 4 3 2 1 Finishing Assembly Adjustable Dropout Hanger ...

Страница 85: ...djustable Dropout Hanger The adjustable full carbon horizontal dropouts allow 10mm of fore aft adjustment allowing riders to place the rear tire in close proximity to the frame depending on preferred tire size maximum 27mm ...

Страница 86: ...ources Website www bmc switzerland com timemachine Assembly manuals www bmc switzerland com timemachine manual Sales App salesapp bmc switzerland com b2b Sizing Tool https b2b bmc switzerland com tools timemachine sizing ...

Страница 87: ...1 Seatpost 2 3 4 5 6 7 Retailer friendly packaging 1 2 3 4 5 6 7 Owner s manual Extension Standard bicycle accessories for safe riding Extension Some stuff needed for triathlon Some other stuff needed ...

Страница 88: ... all packaging 3 Install seatpost 4 Install wheels 5 Install extensions p 36 57 Timemachine Assembly Manual 6 Wrap handlebars and extensions 7 Verify proper brake and shifting function adjust as needed 8 Safety torque check 9 Find a spot to highlight your new Timemachine ...

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