Bluerock Tools 4

4 ” Z 1   C O R E   D R I L L    

 

 

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If using the machine with the water system, connect hose to the side of the machine 
using the connector.   

o

 

This connector takes standard ¾” US garden hose hookup.   

o

 

Make sure the water valve is in the off position. 

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This is generally at a 90 degree angle from the valve hose. 

o

 

Partially turn the water spigot on (usually half a turn). 

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CAUTION: DO NOT turn the hose on fully!  You need sufficient water 
when using wet type bits.  Using too much water pressure can cause 
the bits to not cut properly as well as water entering the gearbox.   

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Select appropriate size cutting bit and install by screwing the bit onto the spindle.  
See section below for details on securing bit. 

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Plug the machine into power source. 

o

 

Form a loose knot in the power cord close to the plug connection to prevent 
fluid from running down the cord and into the power receptacle.   

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Select the gear you will be using. 

o

 

Do not force the gear shifter when changing between gears.  There is a 
neutral position between gear 1 and gear 2. 

o

 

Change gears when the machine is stopped or almost stopped.   

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Open the water valve to allow water to come out to the work surface.  

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Turn the machine on by engaging the motor into the “on” position. 

o

 

CAUTION: When using the machine by hand, it is not recommended to use 
the machine with the motor switch “hold” position engaged.  It is 
recommended to only use the finger trigger switch.     

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ATTENTION: BE AWARE THESE MACHINES ARE EXTREMELY POWERFUL.  THEY 
HAVE A TREMENDOUS AMOUNT OF TORQUE WHICH MIGHT NOT BE SUITABLE 
FOR ALL POTENTIAL USERS.  ESPECIALLY IN LOW GEAR AND WITH LARGER BITS.  
DESPITE THE SAFETY CLUTCH, THESE DRILLS CAN STILL INJURE THE USER.  IF IN 
DOUBT, CONTACT A PROFESSIONAL FOR ADVICE. 

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Very slowly engage the cutting bit with the material surface by lightly engaging the 
bit with the material.    

o

 

NOTE: During the initial stages of contact the bit may wander.  

o

 

NOTE: If wet drilling and not using a guide, a common way to start the hole 
uses a 30 degree angle to slightly cut into the material.  Once the bit has 
bored slightly into the material, the user will slowly level the machine out 
straightly.  If unsure, it is recommended to contact a coring professional.   

Ø

 

After about 1/8” of cutting has been achieved in the work surface, slightly more force 
can be applied.   This will be the normal amount of force the rest of the hole. 

o

 

NOTE: Do not force the hole.  Let the machine do most of the work.  
Excessive physical effort should be avoided as it can cause damage to the 
machine or cause injury to the user.    

Содержание 4"Z1 CORE DRILL MACHINE

Страница 1: ...OPERATIONAL MANUAL MODEL 4 Z1 CORE DRILL MACHINE USED BY HAND OR WITH OPTIONAL DRILLING RIG by BLUEROCK Tools Volume 1 3...

Страница 2: ...Keep all plastic bags away from children due to risk of suffocation WEEE Waste Electrical Electronic Equipment Note this machine should be disposed of as electrical electronic waste SLURRY DISPOSAL NO...

Страница 3: ...AT WWW BLUEROCKTOOLS COM OR FROM YOUR LOCAL RETAILER 5 OPERATIONS 6 PURPOSE 6 OPERATIONAL PRINCIPLES 6 MACHINE COMPONENTS 7 TRANSPORTING THE MACHINE 8 RUNNING THE MACHINE USING THE HANDHELD DRILLING M...

Страница 4: ...manual prior to use PRE OPERATIONAL SAFETY CHECKS Examine the power cord and plug for damage This tool is supplied with a ground plug and must always be used with the proper grounded circuit Examine t...

Страница 5: ...e machine is running DO NOT switch off the machine when it is under load except in an emergency DO NOT remove or modify grounding plug Only to be used on a properly grounded GFCI circuit DO NOT leave...

Страница 6: ...ocal voltages can vary it may be a good idea to test the voltage at the end of the extension cord to ensure proper voltage requirements are met You might also consult an electrician to make sure the l...

Страница 7: ...er Cutting Speed 950 2100 RPM Two Speed Gearbox 1 Gear 2 2100 rpm for 1 2 Holes 2 Gear 1 950 rpm for 2 4 Holes Tool Holder Direct Arbor 1 1 4 7 UNC Spindle Safety Clutch Yes Water hose and Valve Yes H...

Страница 8: ...DESCRIPTION 4 Z1 Drill Rig Stand to be used with this 4 Z1 core drill 1 Wet Coring Bit 1 25 Wet Coring Bit 1 5 Wet Coring Bit 1 75 Wet Coring Bit 2 Wet Coring Bit 2 5 Wet Coring Bit 3 Wet Coring Bit 3...

Страница 9: ...afety chain strap should always be used o CAUTION If drilling overhead you are only permitted to use dry type core bits with a vacuum system Wet type holes overhead would allow water into the motor an...

Страница 10: ...the side and back of the machine that have a locking nut around them These are generally used to tighten up the travel as the slides wear over time Be mindful to evenly adjust these so that the trave...

Страница 11: ...curity and stability as well as the orientation of the machine in the work area o DO NOT use this item in an unstable position such as on a ladder leaning outside of center of gravity etc When using b...

Страница 12: ...chine on by engaging the motor into the on position o CAUTION When using the machine by hand it is not recommended to use the machine with the motor switch hold position engaged It is recommended to o...

Страница 13: ...e off RUNNING THE MACHINE USING THE OPTIONAL DRILLING RIG Do all pre operational and operational safety checks from Chapter 1 Consider your security and stability as well as the orientation of the mac...

Страница 14: ...the cord and into the power receptacle Turn feed handle raising the cutter until the bit is above the work surface Open the water valve to allow water to come out to the work surface ATTENTION BE AWAR...

Страница 15: ...utter starts breaking through the backside of the material o Be certain all is clear on the output side of this core to prevent injury to persons or property Finish drilling the hole Turn the motor of...

Страница 16: ...to and inspect bit for debris 2 If using the drilling rig make sure the base is secured to the work surface Coring speed has reduced 1 Bit has hit rebar Adjust feed pressure to prevent motor overload...

Страница 17: ...lacement parts o Change motor brushes 1 Disconnect drill from power 2 Open rear motor cover 3 Take out old brushes o If you need to use the screw driver to nudge them out 4 Replace with exact same siz...

Страница 18: ...hreads o Reapply the nut to the thread o Hold the spindle in place using the box wrench See diagram below o Use the torque wrench to tighten the clutch nut o Torque the tensioning nut to 13 NM 115 inc...

Страница 19: ...ndle 9 FB25 40 7 Bracket rubber sealing ring 36 02 80 049 Preforming 63 3 6 Mushroom head rivets 90 ST4 2 19 Crossed slot tapping bolt 10 02 80 044 Assistant handle cover 37 02 80 008 Friction plate 6...

Страница 20: ...pec Name 1 M8 30 Inner hexagonal round head bolt 27 Stand pole groupware 2 8 Spring ring 28 Z3Z CF 180 27 Rod 3 02 80 036 Rear handle base 29 M8 10 Flying rings bolt 4 10 8 100 Flat Key 30 M5 8 Lock b...

Страница 21: ...4 Z 1 C O R E D R I L L 18 Breakdown View Overview...

Страница 22: ...4 Z 1 C O R E D R I L L 19 Breakdown View Gearbox Motor Close up...

Страница 23: ...4 Z 1 C O R E D R I L L 20...

Страница 24: ...4 Z 1 C O R E D R I L L 21 Breakdown View Optional Drilling Rig Close up...

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