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Page 6 of 19

508255-01

Issue 2212

Refrigerant Piping - Install Indoor Expansion Valve 

This outdoor unit is designed for use in systems that include an expansion valve metering device (purchased separately) at 

the indoor coil. See the Product Specifications for approved expansion valve kit match-ups and application information. The 

check expansion valve unit can be installed internal or external to the indoor coil. In applications where an uncased coil is 

being installed in a field-provided plenum, install the check/expansion valve in a manner that will provide access for future 

field service of the expansion valve. Refer to below illustration for reference during installation of expansion valve unit.

 1 -

Attach  the  vapor  line  sensing  bulb  in  the  proper

orientation as illustrated to the right using the clamp and

screws provided.

NOTE - Though it is preferred to have the sensing bulb

installed on a horizontal run of the vapor line, installation

on a vertical run of piping is acceptable if necessary.
NOTE - Confirm proper thermal contact between vapor

line  and  check/expansion  bulb  before  insulating  the

sensing bulb once installed.

 2 -

Connect the equalizer line from the check expansion

valve to the equalizer vapor port on the vapor line. Finger

tighten the flare nut plus 1/8 turn (7 ft-lbs) as illustrated

below.

TWO PIECE

PATCH PLATE

(UNCASED

COIL ONLY)

VAPOR

LINE

LIQUID LINE

ORIFICE

HOUSING

DISTRIBUTOR

TUBES

LIQUID LINE

MALE EQUALIZER LINE

FITTING (SEE

EQUALIZER LINE

INSTALLATION FOR

FURTHER DETAILS)

SENSING

LINE

EQUALIZER

LINE

EXPANSION

VALVE

TEFLON

®

RING

(Uncased Coil Shown)

Sensing  bulb  insulation  is  required  if

mounted external to the coil casing. sensing

bulb installation for bulb positioning.

STUB

END

TEFLON

®

RING

LIQUID LINE

ASSEMBLY WITH

BRASS NUT

DISTRIBUTOR

ASSEMBLY

 3 -

Install one of the provided Teflon

®

 rings around the

stubbed end of the check expansion valve and lightly

lubricate the connector threads and expose surface of

the Teflon

®

 ring with refrigerant oil.

 4 -

Attach the stubbed end of the check expansion valve to

the liquid line orifice housing. Finger tighten and use an

appropriately sized wrench to turn an additional 1/2 turn

clockwise as illustrated in the figure above, or tighten to

20 ft-lb.

 5 -

Place the remaining Teflon

®

 washer around the other

end  of  the  check  expansion  valve.  Lightly  lubricate

connector threads and expose surface of the Teflon

®

ring with refrigerant oil.

 6 -

Attach the liquid line assembly to the check expansion

valve.  Finger  tighten  and use an appropriately sized

wrench  to  turn  an  additional  1/2  turn  clockwise  as

illustrated in the figure above or tighten to 20 ft-lb.

ON  7/8”  AND  LARGER LINES,

MOUNT  SENSING  BULB  AT

EITHER THE 4 OR 8 O'CLOCK

POSITION.

12

ON LINES SMALLER THAN

7/8”,  MOUNT  SENSING

BULB AT EITHER THE 3 OR

9 O'CLOCK POSITION.

12

BULB

VAPOR LINE

VAPOR LINE

NOTE - NEVER MOUNT THE SENSING BULB ON

BOTTOM OF LINE.

BULB

BULB

BULB

VAPOR LINE

FLARE NUT

COPPER FLARE

SEAL BONNET

MALE BRASS EQUALIZER

LINE FITTING

FLARE SEAL CAP

OR

1

2

3

4

5

6

7

8

9

10

11 12

1/2 Turn

SENSING BULB INSTALLATION

EQUALIZER LINE INSTALLATION

1

2

3

4

5

6

7

8

9

10

11 12

1/8 Turn

 1 -

Remove and discard either the flare seal cap or flare nut

with copper flare seal bonnet from the equalizer line port

on the vapor line as illustrated in the figure below.

 2 -

Remove the field-provided 

sembly.

INDOOR EXPANSION VALVE INSTALLATION

Содержание BA13

Страница 1: ...sk of electrical shock Disconnect all remote power supplies before installing or servicing any portion of the system Failure to disconnect power supplies can result in property damage personal injury or death WARNING Sharp metal edges can cause injury When installing the unit use care to avoid sharp edges WARNING General Read this entire instruction manual as well as the instructions supplied in s...

Страница 2: ...isturb customer Leave some slack between structure and unit to absorb vibration Place a sound absorbing material such as Isomode under the unit if it will be installed in a location or position that will transmit sound or vibration to the living area or adjacent buildings In heavy snow areas do not locate the unit where drifting snow will occur The unit base should be elevated above the depth of a...

Страница 3: ...eping area or near windows Under eaves where water snow or ice can fall directly on the unit With clearance less than 2 ft from a second unit With clearance less than 4 ft on top of unit Rooftop Installations Install unit at a minimum of 6 above surface of the roof to avoid ice buildup around the unit Locate the unit above a load bearing wall or area of the roof that can adequately support the uni...

Страница 4: ...ng and foundation Any gap between foundation or wall and refrigerant lines should be filled with a vibration damping material If ANY refrigerant tubing is required to be buried by state or local codes provide a 6 inch vertical rise at service valve CAUTION Installation into an Existing R 22 System If the unit will be installed in an existing system that uses an indoor unit or line sets charged wit...

Страница 5: ...d that the existing line set and indoor coil be replaced NOTE LOW HIGH EXISTING INDOOR UNIT GAUGE MANIFOLD CYLINDER CONTAINING CLEAN R 410A TO BE USED FOR FLUSHING Positioned to deliver liquid refrigerant LIQUID LINE SERVICE VALVE INLET DISCHARGE TANK RETURN CLOSED OPENED RECOVERY CYLINDER RECOVERY MACHINE NEW OUTDOOR UNIT VAPOR LINE SERVICE VALVE VAPOR LIQUID 1 A B C D A Cylinder with clean R 410...

Страница 6: ...wn Sensing bulb insulation is required if mounted external to the coil casing sensing bulb installation for bulb positioning STUB END TEFLON RING LIQUID LINE ASSEMBLY WITH BRASS NUT DISTRIBUTOR ASSEMBLY 3 Install one of the provided Teflon rings around the stubbed end of the check expansion valve and lightly lubricate the connector threads and expose surface of the Teflon ring with refrigerant oil...

Страница 7: ...ssure side to liquid line service valve service port B Connect gauge set center port to bottle of nitrogen with regulator C Remove core from valve in vapor line service port to allow nitrogen to escape NITROGEN HIGH LOW USE REGULATOR TO FLOW NITROGEN AT 1 TO 2 PSIG B A C WHEN BRAZING LINE SET TO SERVICE VALVES POINT FLAME AWAY FROM SERVICE VALVE Flow regulated nitrogen at 1 to 2 psig through the l...

Страница 8: ...VES POINT FLAME AWAY FROM SERVICE VALVE PREPARATION FOR NEXT STEP 7 WRAP SERVICE VALVES To help protect service valve seals during brazing wrap water saturated cloths around service valve bodies and copper tube stubs Use additionalwater saturated cloths underneath the valve body to protect the base paint 4 FLOW NITROGEN Flow regulated nitrogen at 1 to 2 psig through the refrigeration gauge set int...

Страница 9: ...he valve on the high side of the manifold gauge set in order to pressurize the line set and the indoor unit E After a few minutes open one of the service valve ports and verify that the refrigerant added to the system earlier is measurable with a leak detector F After the line set has been connected to the indoor and outdoor units check the line set connections and indoor unit for leaks Use the fo...

Страница 10: ...uid refrigerant Open the manifold gauge valve 1 to 2 psig in order to release the vacuum in the line set and indoor unit G Perform the following Close manifold gauge valves Shut off HFC 410A cylinder Reinstall service valve cores by removing manifold hose from service valve Quickly install cores with core tool while maintaining a positive system pressure Replace stem caps and finger tighten them t...

Страница 11: ...ench with a hex head extension to back the stem out counterclockwise as far as it will go Use a 3 16 hex head extension for liquid line service valves and a 5 16 extension for suction line service valves 3 Replace the stem cap Tighten finger tight then tighten an additional 1 6 turn To Close Liquid or Suction Line Service Valve 1 Remove the stem cap with an adjustable wrench 2 Use a service wrench...

Страница 12: ...cess high voltage field wiring should be trimmed or secured away from the low voltage field wiring 2 High voltage power connections to 3 phase models is made to Pig Tail leads with field supplied splice connectors 3 Ground unit at unit disconnect switch or to an earth ground To facilitate conduit a hole is in the bottom of the control box Connect conduit to the control box using a proper conduit f...

Страница 13: ...lank space is provided on the unit rating plate to list the actual field charge Table 4 Refrigerant Charge Adjustment Liquid Line Set Diameter Oz Per 5 ft adjust from 15 ft line set 3 8 in 3 oz per 5 ft or 0 6 oz per 1 ft If line length is greater than 15 ft add this amount If line length is less than 15 ft remove this amount Mineral oils are not compatible with R 410A If oil must be added it must...

Страница 14: ...nser Coils Grass cuttings leaves dirt dust lint from clothes dryers and foliage from trees can be drawn into coils by movement of the air Clogged condenser coils will lower the efficiency of your unit and could cause damage to the condenser Periodically debris should be brushed from the condenser coils Use a soft bristle brush with light pressure only DO NOT damage or bend condenser coil fins Dama...

Страница 15: ...anty replacement parts are required the warranty must be processed through a qualified distribution location Homeowner Information ELECTRICAL SHOCK HAZARD Turn OFF electric power to unit before performing any maintenance or removing panels or doors FAILURE TO DO SO COULD RESULT IN BODILY INJURY OR DEATH WARNING Thermostat Operation The wall mounted thermostat controls your air conditioner The ther...

Страница 16: ...Page 16 of 19 508255 01 Issue 2212 Figure 9 4AC13 14 16 Wiring Diagram Single Speed Condenser Fan ...

Страница 17: ...508255 01 Page 17 of 19 Issue 2212 Figure 10 4AC13 14 16 Wiring Diagram Multi Speed Condenser Fan ...

Страница 18: ... L2 L1 208 230 60 1 GROUND TO 24 VAC POWER SOURCE 20 VA MINIMUM NEC CLASS 2 C Y1 A4 TIMED OFF CONTROL COMPRESSOR CONTACTOR COMPRESSOR CRANKCASE HEATER S40 K1 1 L2 208 230 60 1 BLACK YELLOW RED ORANGE RED BLACK H C F B4 C12 C S R B1 S40 RED HR1 2 3 1 S4 K1 A4 TO 24 VAC POWER SOURCE 20 VA MINIMUM NEC CLASS 2 S87 C Y1 YELLOW 2 YELLOW BLACK IF USING A4 CONNECT S4 TO TERMINAL 3 ON A4 CONNECT Y1 TO TERM...

Страница 19: ...L1 208 230 60 1 GROUND TO 24 VAC POWER SOURCE 20 VA MINIMUM NEC CLASS 2 C Y1 A4 TIMED OFF CONTROL COMPRESSOR CONTACTOR COMPRESSOR CRANKCASE HEATER S40 K1 1 L2 208 230 60 1 BLACK YELLOW RED RED RED RED H C F B4 C12 C S R B1 S40 RED HR1 2 3 1 S4 K1 A4 TO 24 VAC POWER SOURCE 20 VA MINIMUM NEC CLASS 2 S87 C Y1 YELLOW 2 YELLOW BLACK 2 GROUND S87 IF USING A4 CONNECT S4 TO TERMINAL 3 ON A4 CONNECT Y1 TO ...

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