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Page 32

Flex-Pro

6.4 

Tube Replacement

MAINTENANCE MODE

Pump Cover Removed!

Press STOP to stop

- Cover was removed!
- Motor Speed = 6 RPM

MAINTENANCE MODE

Press START to run

Pump Head

Spacer, Rear

Rotor

Spacer, Front

Tubing Assembly

Pump Head Cover

Thumb
Screws

Tube Nut

Remove 

Pump Head Cover 

by unscrewing four

 Thumb Screws. 

Pull out

 Pump 

Head Cover. 

Pump will detect 

Pump Head Cover

 is removed and enter MAINTENANCE MODE.

Rotor will rotate at a maximum of 6 RPM for your safety.

Pull out suction side of 

Tubing Assembly

.

Press START

 

button. While rotor is rotating, pull out old 

Tube Assembly

.

TIP! Let pump do the work for you. Just guide tubing out between two rollers 
located on 

Rotor

.

Press STOP button at any time to stop the pump.

Pull out suction line adapter from Pump Head. Pull out 

Tubing Assembly

 as the 

Rotor

 rotates around.

Stop pump by pressing STOP button.

Thoroughly clean 

Pump Head

 and 

Rotor

Rotor

 can be removed by pulling straight 

out. After cleaning process, push 

Rotor

 back on shaft. See drawing above for 

proper assembly. IMPORTANT! 

Rotor

 direction; the word “FRONT” on 

Rotor

 must 

face front of pump.

Locate your new tubing and Tube Installation Tool. Please see next page on how to 
install new 

Tube Assembly

 into 

Pump Head

.

!

CAUTION

Prior to service, pump clean water through the pump and suction / discharge line to remove 
chemical.

Always wear protective clothing, face shield, safety glasses and gloves when working on 

or near your metering pump.  Additional precautions should be taken depending on 

solution being pumped. Refer to MSDS precautions from your solution supplier.

!

CAUTION

Tube Installation Tool

90002-278

Use provided Tube Installation Tool to leverage tubing into pump head, NOT YOUR 
FINGERS.

!

CAUTION

Use extreme caution when replacing pump tube. Be careful of your fingers and DO NOT 
place fingers near rollers.

!

CAUTION

Содержание A3V series

Страница 1: ...com URL www blue white com SERIES A3V and A4V Operating Manual ProSeries by Blue White Ind TM FLEX PRO Peristaltic Metering Pump system TFD Tube Failure Detection Exclusive 2 TWO YEAR WARRANTY ProSer...

Страница 2: ...re Input Remote start stop 25 4 5 Set FVS Flow Verification System 26 4 6 TFD Tube Failure Detection 27 4 6 1 TFD Adjustment 27 4 7 Remote Local Control 28 4 8 Pump Tube Timer 28 5 0 Output Setup Alar...

Страница 3: ...5 NH A4V25 NJ A4V25 NL A4V25 NP A4V25 NK A4V25 NHH 115V AC A4V24 NH A4V24 NJ A4V24 NL A4V24 NP A4V24 NK A4V24 NHH 220V AC A4V26 NH A4V26 NJ A4V26 NL A4V26 NP A4V26 NK A4V26 NHH ML Min 7 1800 1 1 2800...

Страница 4: ...tactile switch keypad Security Programmable 4 digit password 0 1 increments 10 motor speed 0 01 increments 1 motor speed and 10 0 001 increments 1 motor speed Wetted components Non Wetted components P...

Страница 5: ...nd three 115V 1A contact closures assignable to monitor up to 17 different pump functions including TFD FVS remote local control setting motor on fault current operating mode and others Two CNC precis...

Страница 6: ...tems Metering pump should be serviced by qualified persons only n Raise metering pump 4 1 2 inches 11 43 cm off ground or a surface n Made out of tough Stainless Steel n Provides a stable mounting sur...

Страница 7: ...calcium buildup when injecting chemicals that calcify such as sodium hypochlorite Duckbill may add additional back pressure to pump up to 7 psi 3 8 OD x 1 4 ID Tubing and Tri Clamp connection Models...

Страница 8: ...and power cables together Power Interruption This pump has an auto restart feature which will restore pump to operating state it was in when power was lost Note When in doubt regarding your electrical...

Страница 9: ...MAX AT 30 VOLT DC Form C 1 AMP MAX AT 125 VOLT AC 0 8 AMP MAX AT 30 VOLT DC Form C 1 AMP MAX AT 125 VOLT AC 0 8 AMP MAX AT 30 VOLT DC 5A SLOW BLOW 20 X 5MM 1 2 3 T1 PULSE GND 4 20 1 2 3 T1 PULSE GND...

Страница 10: ...arrow at same time while in the normal operating mode Screen will display current Pump Tube Time in run time hours While displayed press ENTER button twice to reset Pump Tube Timer to zero Press and r...

Страница 11: ...o see a list of all available options Scroll bar example While making a selection where only one choice is allowed you will see a radio button Radio button example In a screen where you are making cha...

Страница 12: ...ay Language Esc Reset to Defaults Set Password Display Rate Reset to Factory Defaults Reset to Factory Defaults Reset to Factory Defaults Are you sure Yes No Liter Hr Gal Hr US Gal day US Done Display...

Страница 13: ...r selected Display Rate Press MENU button to enter menu structure for setting up pump Select Configuration and Press ENTER button Select Display Rate and Press ENTER button Select your desired Display...

Страница 14: ...s and allow local touch pad control only Set FVS Max Flowrate Input Max Flowrate Flowrate ML min Press ENTER to set 0000 0 1 Contact Input Close Stop Pump Open Stop Pump Input Time Delay OFF 000 Range...

Страница 15: ...Press ENTER button Press UP or DOWN arrow to scroll through 0 9 on selected digit Press RIGHT arrow to scroll over to next digit to right If you pass your desired digit you can easily scroll back by c...

Страница 16: ...back out of menu structure To do this you must select Esc at bottom of every screen menu until you see Run Mode screen displayed Tip This feature can be combined with Contact Input feature to allow fo...

Страница 17: ...ct Esc at bottom of every screen menu until you see Run Mode screen displayed 4 20 mA Input Motor Min Signal Input Motor Speed at Minimum mA Signal 00 0 0 4 20 mA Input Min mA Signal Input Min mA sign...

Страница 18: ...cture To do this you must select Esc at bottom of every screen menu until you see Run Mode screen displayed 0 10 VDC Input Motor Min Signal Input Motor Speed at Minimum Volt DC Signal 00 0 0 0 10 VDC...

Страница 19: ...uency Input setup you must navigate back out of menu structure To do this you must select Esc at bottom of every screen menu until you see Run Mode screen displayed Frequency Input Motor Min Signal In...

Страница 20: ...hold Select Run Mode button until Run Mode screen is displayed If you used Menu button to navigate to Pulse Batch setup you must navigate back out of menu structure To do this you must select Esc at b...

Страница 21: ...etup then just press and hold Select Run Mode button until Run Mode screen is displayed If you used Menu button to navigate to Cycle Adjustment setup you must navigate back out of menu structure To do...

Страница 22: ...ow to scroll through 0 9 on selected digit Press RIGHT arrow to scroll over to next digit to right If you pass your desired digit you can easily scroll back by continuously pressing RIGHT button Press...

Страница 23: ...r desired digit you can easily scroll back by continuously pressing RIGHT button Press ENTER to save changes Continue this process until all four screens have been configured If you used short cut to...

Страница 24: ...easily scroll back by continuously pressing RIGHT button Press ENTER to save the changes Continue this process until all four screens have been configured If you used short cut to enter Proportional...

Страница 25: ...croll down to Done selection Then press ENTER To navigate back out of menus select Esc and press the ENTER button at bottom of every screen menu until you see Run Mode screen displayed IMPORTANT If Co...

Страница 26: ...arm occurs pump will stop send an external signal if setup and screen will flash FVS with an alarm icon To clear FVS alarm you must press START button or re cycle power unplug power to pump then plug...

Страница 27: ...emical enters pump head This patented system is capable of detecting presence of a large number of chemicals including Sodium Hypochlorite Chlorine Hydrochloric muriatic Acid Sodium Hydroxide and many...

Страница 28: ...Contact Input Set FVS Esc Hidden Set Rev Alarm Set TFD Remote Local Remote Local Remote Only Local Only Disable Done select one Remote Only Input Mode 4 20 mA 0 10 VDC Frequency select one Hidden Don...

Страница 29: ...00 0 04 00 100 00 20 00 Pump Run Stop Frequency Mode Cycle Timer Mode Dispensing Mode Manual Dosing Prop Dosing 0 10 VDC Mode Pulse Mode Disable FVS TFD Pump Run Stop 4 20mA Mode Manual Mode Frequency...

Страница 30: ...utput 4 mA 100 Pump Output 20 mA Signal Output Frequency Output Disable Done 4 20 mA Output Default 4 20 mA output settings shown Signal Output Disable Done 4 20 mA Output Default Frequency Hz output...

Страница 31: ...cting fluids that calcify such as sodium hypochlorite These lime deposits and other build ups can clog the fitting increasing the back pressure at the pump reducing tube life and interfering with chec...

Страница 32: ...s around Stop pump by pressing STOP button Thoroughly clean Pump Head and Rotor Rotor can be removed by pulling straight out After cleaning process push Rotor back on shaft See drawing above for prope...

Страница 33: ...ough room to slide discharge fitting into pump head tongue and groove Once discharge fitting is secured in pump head stop pump by pressing STOP button Replace pump head cover Pump will ask you if you...

Страница 34: ...ded mounting bracket kit pair Rubber feet 72000 380 90003 561 1 4 Not Shown Stainless Steel mounting bracket kit pair 72000 379 1 Not Shown Not Shown 4 Tube Assembly 1 2 Male NPT connect Norprene ND 0...

Страница 35: ...50 ID Tube Assembly 1 2 Male NPT Norprene NP 75 ID A4 MGH R A4 BGH T A4 BGK T A4 MGH T A4 MGK T A4 MNL R A4 BNL T A4 BNP T A4 MNL T A4 MNP T 1 1 1 1 1 1 1 1 1 1 4 4 4 4 Tube Assy 1 2 hose barb Dual Ty...

Страница 36: ...Flex Pro Page 36 7 2 Output Versus Fluid Viscosity A3 A3 A3 A3...

Страница 37: ...Page 37 Flex Pro A4 A4 A4 A4...

Страница 38: ...precautions to be taken when injecting various chemicals especially those considered hazardous or dangerous eye protection must be worn when working around this product or any other metering type of...

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