Blue Giant Blue Genius Touch Control Скачать руководство пользователя страница 10

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* Optional † If Equipped

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BLUE GENIUS™ TOUCH CONTROL MASTER CONTROL PANELS—OWNER’S MANUAL

ISSUE DATE: OCTOBER 17, 2016 REV.1 (PART # 038-918E)

6.0 RECOMMENDED SPARE PARTS: GOLD SERIES III

STANDARD OPERATIONAL COMPONENTS

ITEM

PART NO

DESCRIPTION

QTY. REQ'D

SINGLE PHASE

026-PB1115

Power Board Sub-assembly
(1PH 115V 50-60HZ)

026-PB1230

Power Board Sub-assembly
(1PH 230V 50-60HZ)

THREE PHASE

026-PB3230

Power Board Sub-assembly
(3PH 230V 50-60HZ)

026-PB3400

Power Board Sub-assembly
(3PH 400V 50-60HZ)

026-PB3460

Power Board Sub-assembly
(3PH 460V 50-60HZ)

026-PB3575

Power Board Sub-assembly
(3PH 575V 50-60HZ)

026-G021-99

Control/Touch Board w/LED and
LCD Modules

025-G014-V3-M

Transparent Cover Door

—

Decal, Part # based on Serial #

026-G025M

Remote I/O-A Board w/ Resistor

026-G025

Remote I/O-B Board

w/o

Resistor

(for SVR303)

026-G025-99M

Remote I/O-B Board w/ Door Control

026-G030

Ribbon Cable, 16 Wire/Pin
w/ Connector

STANDARD OPERATIONAL COMPONENTS

ITEM

PART NO

DESCRIPTION

QTY. REQ'D

026-G100

Fuse, 15A, 250V,
Slow Blow for 1PH, 110-130V

1 (pkg. of 5)

026-G101

Fuse, 8A, 250V,
Slow Blow for 1PH, 208-240V

1 (pkg. of 5)

026-G102

Fuse, 0.5A, 250V
Slow Blow for 1 and 3PH, 208-240V

1 (pkg. of 5)

026-G103

Fuse, 0.25A, 250V
Slow Blow for 1PH, 208-240V

1 (pkg. of 5)

026-G104

Fuse, 0.75A, 250V
Slow Blow for 1PH, 110-130V

1 (pkg. of 5)

026-G105

Fuse, 500mA, 700V,
Fast Blow for 3PH, 380-415V

1 (pkg. of 5)

026-G106

Fuse, 400mA, 700V,
Fast Blow for 3PH, 440-480V

1 (pkg. of 5)

026-G107

Fuse, 315mA, 700V,
Fast Blow for 3PH, 575-600V

1 (pkg. of 5)

026-G123

Fuse, 5A, 250V,
Slow Blow for 1PH, 110-130V

1 (pkg. of 5)

Содержание Blue Genius Touch Control

Страница 1: ...1 PART 038 918E STARTING FROM MARCH 2016 SERIAL 411892 WARNING ACTUAL PRODUCT MAY NOT APPEAR EXACTLY AS SHOWN Do not operate or service this product unless you have read and fully understand the entire contents of this manual Failure to do so may result in property damage bodily injury or death ...

Страница 2: ... 9 0 RECOMMENDED SPARE PARTS PLATINUM SERIES 17 10 0 EQUIPMENT COMPONENT ILLUSTRATIONS PLATINUM SERIES 18 10 1 COMPONENTS AS SHIPPED PLATINUM SERIES 18 10 2 MECHANICAL ASSEMBLY PLATINUM SERIES 19 10 3 GENERAL DIMENSIONS PLATINUM SERIES 21 11 0 DECAL IDENTIFICATION AND LOCATION GOLD SERIES III AND PLATINUM SERIES 22 12 0 STOP PROCEDURE GOLD SERIES III AND PLATINUM SERIES 23 13 0 OPERATING INSTRUCTI...

Страница 3: ...for routine servicing and maintenance The panel s NEMA4X rated polycarbonate enclosure is wet and corrosion resistant ensuring seamless operation in the wash down zone and outdoor locations The control panels are also compatible with operations that must adhere to the FDA s high cleaning standards such as pharmaceutical and chemical handling locations The manufacturer offers a full line of dock le...

Страница 4: ...s here to support the Blue Giant product s that you have purchased To validate warranty on recently purchased equipment please complete and submit your information with our online Warranty Registration at www BlueGiant com For more information about Blue Giant Warranty Support please contact your local Blue Giant Equipment dealer representative or authorized partner near you You may also visit www...

Страница 5: ...n inspection and perform any necessary repairs 5 As with any piece of machinery dock equipment requires routine maintenance lubrication and adjustments Recommended procedures are itemized in the Planned Maintenance Program PMP checklist included in installation and technical manuals It is recommended that for anything other than the basic maintenance procedures outlined in this manual you contact ...

Страница 6: ...ow all lockout tagout procedures outlined in this manual DANGER 1 Do not ground welding equipment to any electrical components 2 Do not allow the drill to go too deeply into the control box as damage may occur to the control systems 3 Never use air to blow debris from the control box Use a vacuum to perform any necessary cleaning 4 Do not connect green ground lead into control box or junction box ...

Страница 7: ... repair or maintenance work The work area must be checked to ensure that all personnel have been removed or safely repositioned The machine or equipment power supply shall be locked in the OFF position or disconnected from the energy source Blue Giant strongly recommends that only OSHA approved lockout devices and procedures be utilized The energy isolating device must bear a prominent warning tag...

Страница 8: ...k leveler and controls for a door Also equipped with touch buttons inside forklift operator traffic lights operator menu screen and keypad for coded features 5 0 CONTROL PANEL OPERATION GOLD SERIES III Select Escape Dock Leveler Raise Lower Deck Lip Restraint ENGAGE Raise Lock Restraint Restraint RELEASE Lower Unlock Restraint Override Release STOP Scroll UP DOWN and or Door Control Audible Speake...

Страница 9: ...L 7 1 2 3 4 5 6 7 8 9 0 Enter On Green Caution Do Not Enter ESC SEL A B C R C o n t r o l R E S T R A I N T Engage Release D O O R Down Lip Deck D O C K L E V E L E R D O O R Open Close 8 2 3 5 6 4 7 BLUE GENIUS TOUCH CONTROL MASTER CONTROL PANELS OWNER S MANUAL 9 ISSUE DATE OCTOBER 17 2016 REV 1 PART 038 918E AUDIBLE SPEAKER Brings safety issues to dock attendant s attention Emits sound when Audi...

Страница 10: ...nsparent Cover Door 1 Decal Part based on Serial 1 3 026 G025M Remote I O A Board w Resistor 1 4 026 G025BM Remote I O B Board w o Resistor for SVR303 1 5 026 G025 99M Remote I O B Board w Door Control 1 6 026 G030 Ribbon Cable 16 Wire Pin w Connector 1 STANDARD OPERATIONAL COMPONENTS ITEM PART NO DESCRIPTION QTY REQ D 7 026 G100 Fuse 15A 250V Slow Blow for 1PH 110 130V 1 pkg of 5 026 G101 Fuse 8A...

Страница 11: ...S OWNER S MANUAL 11 ISSUE DATE OCTOBER 17 2016 REV 1 PART 038 918E 7 0 EQUIPMENT COMPONENT ILLUSTRATIONS GOLD SERIES III 7 1 COMPONENTS AS SHIPPED CHECK LIST GOLD SERIES III ITEM QTY PART NO DESCRIPTION APPROX WEIGHT 1 1 BGG X XXXXX X Dependent on voltage See Section 7 2 Blue Genius Gold Series III Control Panel 10 lb 4 5 kg 2 1 025 G010 1 Mounting Tabs with hardware 1 pkg of 4 3 1 038 225 E Exter...

Страница 12: ...0HZ BGGFS3575 F F2 1 S 3 1 025 G010 M Control Box Enclosure Includes 4C 4 1 025 G014 V3 M Transparent Cover Door 4C and Touch Control Board 4A Serial Required 4A 1 026 G021 M Touch Control Board Serial Required 4B 5 025 062 Cable Tie Mount 4C 1 025 G014 Transparent Cover Door 5 1 038 XXXE F Face Decal Dependent on Configuration S ITEM QTY PART NO DESCRIPTION 6 1 025 G010 1 Mounting Tabs with Hardw...

Страница 13: ... 156mm Ø 3 16 typ 7 15 32 190mm 5 13 32 137mm 11 9 32 287mm 10 19 32 269mm 13 330mm 5 27 32 148mm R 7 15 32 190mm BLUE GENIUS TOUCH CONTROL MASTER CONTROL PANELS OWNER S MANUAL 13 ISSUE DATE OCTOBER 17 2016 REV 1 PART 038 918E 7 3 GENERAL DIMENSIONS GOLD SERIES III ...

Страница 14: ...nt Override Release Menu Screen LCD Display Menu Choice Buttons Change Language Button Setup Root Menu System Control Station Keypad Override Security Features Green Light Enter on Green STOP 8 0 CONTROL PANEL OPERATION PLATINUM SERIES Controls combinations of all supported dock equipment one individual vehicle restraint dock leveler door inflatable seal and dock light Also equipped with touch but...

Страница 15: ...AND THE OWNER S MANUAL BEFORE OPERATING THIS PRODUCT DISCONNECT POWER BEFORE OPENING WARNING AVERTISSEMENT STOP Open Close D O O R STOP Down Lip Deck D O C K L E V E L E R Light On Off D O C K L I G H T On Off Seal Sas I N F L A T A B L E S E A L 7 1 2 3 4 5 6 7 8 9 0 Enter On Green Caution Do Not Enter ESC SEL A B C R C o n t r o l R E S T R A I N T Engage Release COUPER LE COURANT AVANT D OUVRIR...

Страница 16: ... THIS PRODUCT DISCONNECT POWER BEFORE OPENING WARNING AVERTISSEMENT STOP Open Close D O O R STOP Down Lip Deck D O C K L E V E L E R Light On Off D O C K L I G H T On Off Seal Sas I N F L A T A B L E S E A L 7 1 2 3 4 5 6 7 8 9 0 Enter On Green Caution Do Not Enter ESC SEL A B C R E S T R A I N T Engage Release BLUE GENIUS TOUCH CONTROL MASTER CONTROL PANELS OWNER S MANUAL 16 ISSUE DATE OCTOBER 17...

Страница 17: ...GP Control Board Assembly 1 2 026 XXXXXX BGP Relay Board Assembly See Section 10 2 1 3 026 PBXXX BGP Power Board Assembly See Section 10 2 1 4 026 IO BGP PCB BGP I O 1 5 028 588 Disconnect Switch 1 STANDARD OPERATIONAL COMPONENTS ITEM PART NO DESCRIPTION QTY REQ D 6 028 586 Receptacle GFI 1 7 028 605 4 A Circuit Breaker Shown 1 026 746 15 A Circuit Breaker 8 See Section 15 2 Fuse Control 9 See Sec...

Страница 18: ... PANELS OWNER S MANUAL 18 ISSUE DATE OCTOBER 17 2016 REV 1 PART 038 918E 10 0 EQUIPMENT COMPONENT ILLUSTRATIONS PLATINUM SERIES 10 1 COMPONENTS AS SHIPPED CHECK LIST PLATINUM SERIES CONTROL AND COMPONENTS ITEM QTY PART NO DESCRIPTION APPROX WEIGHT 1 1 BGP 4 XXXXX X Dependent on voltage See Section 10 2 Blue Genius Platinum Series Control Panel 25 35 lb 11 16 kg 2 1 025 G012 1 Mounting Tabs with Ha...

Страница 19: ...0 21 5 24 6 4 9 25 1 19 20 F2 F1 F3 F4 F5 11 3 7 26 23 F23 BLUE GENIUS TOUCH CONTROL MASTER CONTROL PANELS OWNER S MANUAL 19 ISSUE DATE OCTOBER 17 2016 REV 1 PART 038 918E 22 Wiring Diagram Enclosed 10 2 MECHANICAL ASSEMBLY PLATINUM SERIES ...

Страница 20: ...sembly 115 220V 1PH BGP 4 115 F S THREE PHASE RELAY BOARD F20 F21 F22 F23 J 4 026 RB3230 BGP Relay Board Assembly 220V 3PH BGP 4 230 115 F S J 4 026 RB3575 BGP Relay Board Assembly 400 575V 3PH BGP 4 460 115 F S BGP 4 460 230 F S BGP 4 575 115 F S BGP 4 575 230 F S 4 1 026 381 Transformer 1000VA 240V 120V BGP 4 230 115 026 380 Transformer 1000VA 480V 120V BGP 4 460 115 026 382 Transformer 1000VA 4...

Страница 21: ...16 239mm 21 1 16 535mm 7 13 16 199mm 8 15 16 227mm 4 5 8 117mm 15 11 16 398mm 19 5 8 498mm 24 1 16 611mm R 15 11 16 398mm 3 3 4 96mm 2 52mm BLUE GENIUS TOUCH CONTROL MASTER CONTROL PANELS OWNER S MANUAL 21 ISSUE DATE OCTOBER 17 2016 REV 1 PART 038 918E 10 3 GENERAL DIMENSIONS PLATINUM SERIES ...

Страница 22: ...ent sans la formation et l autorisation nécessaire 2 Lire comprendre et suivre ces instructions et les avertissements instructions dans le Guide d Utilisation 3 Avant d utiliser cet équipement S assurer que toute la neige les débris et les obstructions soient dégagés de la voie d opération S assurer que tout le personnel aux alentours sachent que l équipement sera en service Faire cycler l équipem...

Страница 23: ...ive on lip or deck DO NOT leave truck or material sitting on the leveler 1 Touch the STOP button The control panel light instantly changes to flashing RED and the exterior traffic light will turn RED The audible alarm will beep until stop mode is exited To silence the audible alarm touch the STOP button a second time as acknowledgement that stop has been activated 3 To exit stop mode touch the ESC...

Страница 24: ...ol panel light will turn GREEN Restraint and leveler deployed correctly Perform loading and unloading Do Not Enter Caution Enter on Green Do Not Enter Caution Enter on Green R E S T R A I N T Engage Release Engage Release R E S T R A I N T Operating instructions are not always chronological Perform steps as necessary The following steps apply to pit style dock levelers only Touch the Deck button S...

Страница 25: ...ND PLATINUM SERIES CONT D STORING THE DOCK LEVELER RELEASING THE VEHICLE RESTRAINT BELOW LEVEL END LOADING RETURNING TO NORMAL LIP ON LOAD BED OPERATION 13 1 ALTERNATIVE METHODS OF OPERATION GOLD SERIES III AND PLATINUM SERIES Touch and hold the Deck button Control panel light will turn RED The deck will raise and lip will retract When the lip has fully retracted release the Deck button Screen wil...

Страница 26: ...er Code _ _ _ Enter the supervisor code default factory set code is 247 NOTE The default code can be changed Please call your Blue Giant representative for further information Wheel chock MENU DISPLAY SCREEN Do Not Enter Caution Enter on Green Should it be necessary to bypass the vehicle restraint function i e the truck has an outdated damaged or missing ICC bar a system approved override code may...

Страница 27: ...leveler NOTE Override is still active when dock leveler and vehicle restraint are in the parked position The control panel light will turn RED Touch the Release button on the control panel to release the override The control panel will verify that the vehicle restraint has been lowered to the home position The LCD screen will read Blue Genius Ready see Section 13 0 Operating Instructions Gold Seri...

Страница 28: ...5 4572 mm of cable 3 wire Exterior driver traffic light part 032 461 NOTE Mount to a flat surface DO NOT deform light housing with irregular wall surface Exterior driver warning sign part 038 225 French 038 225F Spanish 038 225S Portuguese 038 225P 15 0 EXTERIOR TRAFFIC LIGHT MIRROR SIGN IMAGE GOLD SERIES III AND PLATINUM SERIES Slim build LED traffic lights and mirror image driver warning sign im...

Страница 29: ...cked Followed by Restore Restraint press SEL to continue Blue Genius Warning repeats 1 Restraint arm failed to lower all the way down Check for debris 2 Faulty IPS board or switches 3 Faulty wiring Restraint is Engaged Followed by Dock Leveler Restored Ready to Deploy Deck repeats 1 The Engage button has been touched and vehicle restraint is in locked position During self test mode the following m...

Страница 30: ... BROWN BROWN GREY LOCK SOLENOID ARM SOLENOID DECK HOME SENSOR SVR303 INTELLIGENT POSITION SENSOR A B COM 24 BLACK RED AUDIBLE ALARM WHITE GREEN RED BLACK DRAIN 24 COM DRAIN DRAIN Twist Insulate 03 04 01 02 DOOR CONTROL OPT A B 03 04 01 02 A B COM 24 07 08 05 06 OUTPUT 1 24 OUTPUT 2 24 11 12 09 10 OUTPUT 3 24 OUTPUT 4 24 15 16 13 14 OUTPUT 5 24 OUTPUT 6 24 17 18 19 20 21 22 23 24 25 26 27 28 29 30 ...

Страница 31: ... SWITCH BLACK RED AUDIBLE ALARM WHITE GREEN RED BLACK DRAIN 24 COM DRAIN DRAIN Twist Insulate 03 04 01 02 DOOR CONTROL OPT A B 03 04 01 02 A B COM 24 07 08 05 06 OUTPUT 1 24 OUTPUT 2 24 11 12 09 10 OUTPUT 3 24 OUTPUT 4 24 15 16 13 14 OUTPUT 5 24 OUTPUT 6 24 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 COM COM COM COM INPUT 1 INPUT 2 INPUT 3 COM COM 24 24 24 24 INPUT 4 INPUT 5 24 24 INPUT ...

Страница 32: ... 3PH 115 230V 1PH BLACK GREEN WHITE FUSED DISCONNECT BY OTHERS F11 F10 GFIC DUPLEX RECEPTACLE CIRCUIT BREAKER F8 F9 F7 POWER TRANSFORMER USE ONLY POWER SUPPLY UNIT RATED FOR LINE VOLTAGE PSU ROTARY DISCONNECT GROUND BAR F12 F13 L1 L2 L3 T1 T2 T3 N N1 BLACK BLACK BLACK BLACK WHITE WHITE WHITE RED BLUE GND M21 M22 M23 GND M31 M32 BLACK GREEN RED BLACK GREEN WHITE BLUE BLACK GREEN RED BLUE 230 575V 3...

Страница 33: ...ENT CORPORATION IS PROHIBITED DRAWING NO M1 MOTOR JUNCTION BOX M3 MOTOR PROTECTION SUPPLIED BY OTHERS CABLE BY OTHERS MOTOR JUNCTION BOX MOTOR PROTECTION SUPPLIED BY OTHERS CABLE BY OTHERS SHELTER BLOWER TRAILER FAN MOTOR OPTIONAL RESTRAINT MOTOR M2 DOCK LEVELER MOTOR JUNCTION BOX MOTOR PROTECTION SUPPLIED BY OTHERS CABLE BY OTHERS DOCK LEVELER MOTOR DOCK LIGHT OPTIONAL BLACK GREEN RED BLUE BLACK ...

Страница 34: ... 17 18 19 20 21 22 23 24 INPUT 3 COM 1 3 INPUTS C COM 4 8 24V 26 25 AUX INPUT 1 COM 24V INPUT 8 24V COM 24V 27 28 29 30 31 32 33 34 35 36 INPUT 7 COM 4 8 SOLENOIDS S2 COM 38 37 S4 COM S3 COM S6 COM S5 COM 39 40 41 42 43 44 45 46 47 48 S1 COM LIGHTS ALAR S8 COM 50 49 ALARM EXT TRAFFIC LIGHT RED EXT TRAFFIC LIGHT GREEN EXT TRAFFIC LIGHT COM COM COM SPARE OUT ALARM 51 52 53 54 55 56 57 58 59 60 S7 CO...

Страница 35: ...T THE WRITTEN PERMISSION OF BLUE GIANT EQUIPMENT CORPORATION IS PROHIBITED DRAWING NO EXTERIOR TRAFFIC LIGHTS CHECKED BLACK GREEN RED BLACK RED DESCRIPTION BLUE GENIUS PLATINUM FIELD WIRING DIAGRAM 230 400 460 575 VOLT 3 PHASE 50 60 HZ SVR VL COMBO B Gagnon CABLE BY OTHERS FREE JUMPERS CONNECTED INTERNALLY STOP OPEN CLOSE COM TO OVERHEAD DOOR SYSTEM DOOR BUTTONS BY OTHERS TYPICAL OVERHEAD DOOR WIR...

Страница 36: ...1 800 USA BLUE f 1 888 378 5781 Copyright Blue Giant Equipment Corporation 2016 Corporate 85 Heart Lake Road South Brampton ON Canada L6W 3K2 t 905 457 3900 f 905 457 2313 USA 6350 Burnt Poplar Road Greensboro NC 27409 www BlueGiant com ...

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