Blue Giant BLUE GENIUS SERIES Скачать руководство пользователя страница 4

Loading Dock Equipment Manufacturers
A Product Section of Material Handling Industry of America,
A Division of Material Handling Industry
8720 Red Oak Blvd., Suite 201, Charlotte, NC, 

28217-3992

Telephone: (704) 676-1190 Fax: (704) 676-1199

ALSO MEMBERS OF :

American National Standards Institute (ANSI)
1430 Broadway
New York, NY 10018
(212) 642-4900

LOADING DOCK EQUIPMENT MANUFACTURERS

2.                                                INTRODUCTION

The following is a quick reference to important procedures that must be followed while using the Dock Leveler System. 
It is not intended to cover, or suggest that it does cover, all procedures necessary to ensure safe operation. All operators 
should be aware of and abide by all workplace safety regulations applicable to the operation of the Dock Leveler System. 
These laws and regulations include but are not limited to:

•   The Occupational Safety and Health Act (USA)

•   Occupational Safety and Health Acts for Individual States (USA)

•   Canadian Material Handling Regulations

For  additional  information  on  these  regulations  as  well  as  industry  standards  that  may  apply  to  this  product,  please 
contact:

The manufacturer assumes no liability for damage or injury to persons or property which occur as a result of defects or 
faults in or incorrect use of Dock Leveler System. The manufacturer also assumes no liability for lost profits, operating 
downtimes, or similar indirect losses incurred by the purchaser. Injury to third parties, irrespective of its nature, is not 
subject to compensation.

The  manufacturer  reserves  the  right  to  make  changes  at  any  time  to  the  modules,  components,  and  accessories, 
concurrent  with  its  continuing  product  development  program.  Specifications,  operating  instructions,  and  illustrations 
included in this manual are subject to change without notice. Please contact manufacturer for the latest information.

MANUFACTURER’S NOTE

The Dock Leveler has been carefully inspected and tested at the manufacturer’s plant prior to shipment, but should be 
checked upon receipt for transport damage. Any observed transport damage is to be listed on the signed copy of the 

freight document. Notify the freight forwarder of any damage WITHIN 48 HOURS.

2.2                                        EXCLUSION OF LIABILITY

2.3                                        MANUFACTURER’S NOTE

Thank you for purchasing Blue Giant products. We appreciate your business, and are confident that our product will 
serve you for many years to come. In the event that you experience a problem with our product, our Warranty Center 
is here to support the Blue Giant Product(s) that you have purchased. 

To validate warranty on recently purchased equipment, please complete and submit your information with our on-line 
Warranty Registration at www.BlueGiant.com. 

For  more  information  about  Blue  Giant's  Warranty  Support,  please  contact  your  local  Blue  Giant  Equipment  dealer, 
representative or authorized partner near you. You may also visit www.BlueGiant.com or phone 1-905-457-3900.

* Note that failure to validate warranty at the time of receipt can seriously affect the outcome of any claim.

2.1                                       WARRANTY INFORMATION

U-SERIES VERTICAL STORING DOCK LEVELER WITH BLUE GENIUS™ CONTROLS

 

2

Содержание BLUE GENIUS SERIES

Страница 1: ...S MANUAL FAILURE TO DO SO MAY RESULT IN PROPERTY DAMAGE BODILY INJURY OR DEATH INSTALLATION OWNER S MANUAL U SERIES VERTICAL STORING DOCK LEVELER with BLUE GENIUSTM CONTROLS U Series Vertical Storing...

Страница 2: ...5 Cylinder Installation 8 8 TEST OPERATION 9 9 CONTROL STATION OPERATION 10 10 OPERATING INSTRUCTIONS 11 10 1 Functional Description 11 10 2 Stop Button Function 11 10 3 Starting Procedure 11 10 4 Dep...

Страница 3: ...er and dock attendants of safe unsafe conditions Its onboard diagnostics and communications feature a user friendly multi language LCD intelligent text display and keypad with supervisory override The...

Страница 4: ...ture is not subject to compensation The manufacturer reserves the right to make changes at any time to the modules components and accessories concurrent with its continuing product development program...

Страница 5: ...components DO NOT attach welder as ground to leveler platform when welding on base frame assembly Attach welder ground to base frame assembly only Damage to bearings or hydraulic equipment will occur...

Страница 6: ...FF position or disconnected from the energy source Blue Giant strongly recommends that only OSHA approved lockout devices be utilized The energy isolating device must bear a prominent warning tag indi...

Страница 7: ...pin from the bracket on the platform 3 Move the maintenance strut from the stored position to the engaged position See diagram below 4 Insert the locking pin through the maintenance strut and lock it...

Страница 8: ...O THE I O BOX ABOVE THE POWER PACK FOR THE COMMUNICATION CABLES OUTSIDE TRAFFIC LIGHTS DOOR SENSOR CABLE OPTIONAL RUN ONE 1 1 2 I D CONDUIT FROM THE CONTROL STATION POWER LINE CONNECTION TO THE DOCKS...

Страница 9: ...unication cable 5 Run one 1 2 I D conduit from the control station to the dock s hydraulic power pack motor junction box 7 3 Electrical and Hydraulic Dock Installation 6 Complete the electrical hookup...

Страница 10: ...ly attach the fully loaded hose to the deck cylinder s base end fitting Place the LIP hose end into an appropriate container and then touch and hold the Lip button to run the power unit until clear oi...

Страница 11: ...tton then press it again The lip will resume the extended position 7 Operate the Down button The deck and the extended lip will descend to the bottom of the pit and stop at the fully below dock level...

Страница 12: ...9 CONTROL STATION OPERATION CONTROL STATION TYPE Independent Vertical Dock Leveler Caution YELLOW LIGHT Proceed With Caution U SERIES VERTICAL STORING DOCK LEVELER WITH BLUE GENIUS CONTROLS 10...

Страница 13: ...that the dock attendant must hold the touch button to lower the unit Key features include high tensile steel U beam deck construction hydraulic fall safe maintenance strut and a self locking device 10...

Страница 14: ...ge to Deck Lowering When the deck has fully deployed the LCD screen will read Deck Deployed www BlueGiant com Gold Series TM enius G lue B T o u c h C o n t r o l DISCONNECT POWER BEFORE OPENING READ...

Страница 15: ...ANUAL BEFORE OPERATING THIS PRODUCT R 038 244E Do Not Enter Enter On Green STOP 0 ESC SEL 8 9 5 6 4 1 3 2 D O C K L E V E L E R Blue Genius 4 7 www BlueGiant com Gold Series TM enius G lue B T o u c h...

Страница 16: ...er is a potential source of danger to the operator and to other personnel working near it As with all quality equipment keep the dock leveler in good operating condition by following the recommended s...

Страница 17: ...Strut Lip Latch Check Weather Seals Check Ramp Rear Hinges Check Dock Seal Dock Shelter Check Dock Leveler Structure Sub Frame Shim Lubricate Rear Hinges Pins Lubricate Dock Leveler Lip Hinge Structur...

Страница 18: ...LUSTRATION VERTICAL STORING DOCK 6 5 28 16 3 2 1 15 17 26 24 27 8 7 9 10 18 19 13 12 11 4 23 14 13 14 3 25 22 21 21 22 23 20 6A 6B 6C 16 18 20 U SERIES VERTICAL STORING DOCK LEVELER WITH BLUE GENIUS C...

Страница 19: ...QTY PART NO DESCRIPTION 15 1 23 003336 O Cylinder Assy 16 1 23 003569 Pin 17 1 200 02704 1 Pin Cylinder 18 2 23 003568 Clevis Plate 19 4 010 048 HHCS 20 4 012 220 Regular Spring Lock Washers U S 21 2...

Страница 20: ...RE REQ D 1 M O T T O B P I L R E D N I L Y C N I P 6 9 1 7 0 1 QTY 1 Part 013 010 Spring Pin Complements for Hydraulics Main Cylinder Part Description Qty Req d 23 003336 1 CYLINDER ASS Y WITH SENSOR...

Страница 21: ...76 3 3 32 78 1 7 16 37 VIEW A MOUNTING HOLE LOCATIONS 5 8 DIA 2 PLACES LIP SOLENOID Hydraulic Connection LIP Hydraulic Connection DECK UP Hydraulic Connection DECK DOWN Hydraulic Connection DECK SOLE...

Страница 22: ...Part Number 1 3 16 DIA SPRING PIN X 1 50 013 027 2 SERVICE STAND 23 003585 3 PIVOT PIN 23 003324 4 CYLINDER PIN 200 02704 1 5 SWIVEL LEVELING MTG 23 003570 6 PIN SERVICE STAND 23 003586 7 LOCK PIN 01...

Страница 23: ...pt to run No sound is heard main power supply is present Deck does not begin to rise immediately when motor runs Deck rises in delayed action 1 Air is trapped in the deck lifting cylinder Bleed the sy...

Страница 24: ...Repair as required Fill hydraulic reservoir with clean new hydraulic fluid Correct oil level is 1 2 below the bottom of the filler neck of the reservoir when the deck and lip are in their fully lower...

Страница 25: ...NOTES U SERIES VERTICAL STORING DOCK LEVELER WITH BLUE GENIUS CONTROLS 23...

Страница 26: ...NOTES U SERIES VERTICAL STORING DOCK LEVELER WITH BLUE GENIUS CONTROLS 24...

Страница 27: ...NOTES U SERIES VERTICAL STORING DOCK LEVELER WITH BLUE GENIUS CONTROLS 25...

Страница 28: ...Brampton ON Canada L6W 3K2 t 905 457 3900 f 905 457 2313 USA 6350 Burnt Poplar Road Greensboro NC 27409 www BlueGiant com If calling within North America t 1 800 668 7078 f 1 888 378 5781 Copyright Bl...

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