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TABLE OF CONTENTS

Section

Page

Section

Page

DESCRIPTION ............................................................1-1
1-1.

INTRODUCTION. .............................................1-1

1-2.

GENERAL DESCRIPTION...............................1-1

1-3.

SAFETY FEATURES. ......................................1-1

OPERATION ...............................................................2-1
2-1.

GENERAL. .......................................................2-1

2-2.

OPERATING PRECAUTIONS. ........................2-1

2-3.

BEFORE OPERATION.....................................2-2

2-4.

GENERAL CONTROL OPERATION................2-4

2-5.

DRIVING AND STOPPING PROCEDURES. ...2-4

2-6.

BELLY-BUTTON SWITCH. ..............................2-4

2-7.

STEERING ARM GAS SPRING.......................2-5

2-8.

LIFT AND LOWER CONTROLS. .....................2-5

2-9.

LOADING AND UNLOADING. .........................2-5

2-10. PARKING. ........................................................2-5

PLANNED MAINTENANCE ........................................3-1
3-1.

GENERAL. .......................................................3-1

3-2.

MONTHLY AND QUARTERLY CHECKS. .......3-1

3-3.

BATTERY CARE. ............................................3-1

3-3.1. GENERAL ........................................................3-1
3-3.2. SAFETY RULES ..............................................3-2
3-3.3. BATTERY CARE AND CHARGING .................3-2
3-3.4. BATTERY CLEANING......................................3-2
3-3.5. MAINTENANCE FREE BATTERIES................3-3
3-4.

CHARGING BATTERIES .................................3-3

3-5.

LUBRICATION. ................................................3-4

3-6.

LIFT CHAIN MAINTENANCE...........................3-4

TROUBLESHOOTING ................................................4-1
4-1.

GENERAL ........................................................4-1

4-2.

CONTROLLER TROUBLESHOOTING............4-4

4-2.1. ZAPI HANDSET ...............................................4-4
4-2.2. FAULT DETECTION. .......................................4-4
4-2.3. TESTING TRUCK OPERATION. .....................4-4
4-2.4. SETTINGS AND ADJUSTMENTS ...................4-5

STEERING ARM, CONTROL HEAD AND
COMPARTMENT ........................................................5-1
5-1.

CONTROL HEAD .............................................5-1

5-1.1. CAP ASSEMBLY REMOVAL. ..........................5-1
5-1.2. CAP ASSEMBLY INSTALLATION. ..................5-2
5-1.3. CONTROL HEAD REMOVAL ..........................5-3
5-1.4. CONTROL HEAD INSTALLATION ..................5-3
5-1.5. SPEED POTENTIOMETER REPLACEMENT. 5-3
5-1.6. BELLY-BUTTON SWITCH REPLACEMENT ...5-3
5-1.7. HORN SWITCH REPLACEMENT....................5-4
5-1.8. LIFT AND LOWER SWITCH REPLACEMENT 5-6
5-2.

STEERING ARM ..............................................5-6

5-2.1. RETURN SPRING REPLACEMENT................5-6
5-2.2. STEERING ARM REMOVAL............................5-6
5-2.3. STEERING ARM INSTALLATION....................5-6
5-3.

COMPARTMENT COVERS .............................5-6

5-3.1. REMOVAL. .......................................................5-6
5-3.2. INSTALLATION. ...............................................5-6

BRAKE SERVICING ................................................... 6-1
6-1.

BRAKES. ......................................................... 6-1

6-1.1. AIR GAP ADJUSTMENT. ................................ 6-1
6-1.2. STOPPING DISTANCE ADJUSTMENT. ......... 6-2
6-1.3. BRAKE ASSEMBLY REPLACEMENT ............ 6-2

TRANSMISSION, DRIVE WHEEL, LOAD WHEEL .... 7-1
7-1.

DRIVE WHEEL. ............................................... 7-1

7-2.

TRANSMISSION. ............................................ 7-1

7-3.

LOAD WHEEL. ................................................ 7-1

7-3.1. REMOVAL ....................................................... 7-1
7-3.2. LOAD WHEEL INSTALLATION....................... 7-1

ELEVATION SYSTEM SERVICING ........................... 8-1
8-1.

GENERAL........................................................ 8-1

8-2.

LIFT CHAIN LENGTH ADJUSTMENT............. 8-1

8-2.1. TELESCOPIC .................................................. 8-1
8-2.2. TRIMAST FREE LIFT CHAIN .......................... 8-3
8-2.3. TRIMAST SECONDARY LIFT CHAIN............. 8-3
8-3.

LIFT CHAIN WEAR INSPECTION................... 8-3

8-4.

LIFT CHAIN REPLACEMENT. ........................ 8-5

8-4.1. TELESCOPIC .................................................. 8-5
8-4.2. TRIMAST FREE LIFT CHAIN .......................... 8-5
8-4.3. TRIMAST SECONDARY LIFT CHAIN............. 8-5
8-5.

LIFT CYLINDERS. ........................................... 8-5

HYDRAULIC SYSTEM SERVICING........................... 9-1
9-1.

LINES AND FITTINGS .................................... 9-1

9-2.

HYDRAULIC PUMP, MOTOR, AND
RESERVOIR ASSY ......................................... 9-1

9-2.1. REMOVAL ....................................................... 9-1
9-2.2. DISASSEMBLY AND REASSEMBLY ............. 9-1
9-2.3. INSTALLATION ............................................... 9-2
9-2.4. LIFT CYLINDER (TELESCOPIC) .................... 9-3
9-2.5. LIFT CYLINDER (TRIMAST FREE LIFT) ........ 9-6
9-2.6. LIFT CYLINDER (TRIMAST SECONDARY) ... 9-9

10 ELECTRICAL COMPONENTS ................................. 10-1

11 OPTIONAL EQUIPMENT ......................................... 11-1

11-1. LOAD BACKREST......................................... 11-1

12 ILLUSTRATED PARTS BREAKDOWN .................... 12-1

Содержание BGN-40

Страница 1: ...TRUCK ISSUE DATE MAY 5 2020 REV 0 PART 038 XXXE WARNING Do not operate or service this product unless you have read and fully understand the entire contents of this manual Failure to do so may result...

Страница 2: ...care when operating on ramps travel slowly and do not angle or turn Travel with load downhill Do not overload truck Check nameplate for capacity and load center information When using forks space for...

Страница 3: ...6 5 2 2 STEERING ARM REMOVAL 5 6 5 2 3 STEERING ARM INSTALLATION 5 6 5 3 COMPARTMENT COVERS 5 6 5 3 1 REMOVAL 5 6 5 3 2 INSTALLATION 5 6 6 BRAKE SERVICING 6 1 6 1 BRAKES 6 1 6 1 1 AIR GAP ADJUSTMENT...

Страница 4: ...2 CONTROL HEAD 12 4 12 3 CAP ASSEMBLY 12 6 12 4 EMERGENCY REVERSE SWITCH ASSEMBLY 12 8 12 5 TRANSMISSION MOTOR BRAKE ASSEMBLY 12 10 12 6 COMPARTMENT 12 12 12 7 ADJUSTABLE STRADDLE 12 14 12 8 FIXED ST...

Страница 5: ...d or lowered however the speed is restricted when the platform is raised above a preset limit The model number will be found on the name plate Figure 1 1 along with the serial number lifting capac ity...

Страница 6: ...Figure 1 2 PDS Lift Truck R6765 6...

Страница 7: ...rson on a regular basis Do not exceed the rated capacity Overloading may result in damage to the hydraulic system and struc tural components Be certain that the lifting mechanism is operating smoothly...

Страница 8: ...ed to a safe operating condition Do not make any unauthorized repairs or adjustments All service must be performed by a qualified maintenance technician Table 2 1 Operator Checks ITEM PROCEDURE Transm...

Страница 9: ...rator Check Off List Date Operator Truck No Model No Dept Check Tires Load Wheels Horn Lift Lower Control Need Maintenance O K Shift Hour Meter Reading Drive Hoist Attachment Operation Forward Reverse...

Страница 10: ...s of the steering head so that the speed control can be comfortably operated by either thumb 2 Lower the steering arm to a comfortable position above horizontal to disengage the brake and to energize...

Страница 11: ...tton and hold until forks descend to desired height 2 9 LOADING AND UNLOADING 1 Move truck to location where load is to be picked up 2 Move the truck into position so forks are within pallet or skid a...

Страница 12: ...NOTES 12...

Страница 13: ...aking soda solution one pound to one gallon of water applied to spilled acid until bub bling stops neutralizes the acid for safe handing and disposal Leakage voltage from battery terminals to battery...

Страница 14: ...rging is highly explosive and can cause seri ous injury 1 Charge the battery only in areas designated for that use 2 Make certain the charger being used matches the voltage and amperage of the truck b...

Страница 15: ...regulated battery it never requires watering 3 4 CHARGING BATTERIES Charging requirements will vary depending on depth of discharge and temperature Follow safety rules when placing a battery on charge...

Страница 16: ...lift carriage fully lowered spray or brush on a film of SAE 30 or 40 engine oil Table 3 2 Recommended Lubricants See Table 3 3 for Application No 1 Transmission oil EP SAE 80W 90 Transmission oil EP S...

Страница 17: ...where rollers operate 2 Lift Chain Brush or Spray No 4 See Paragraph 3 6 3 Lift Carriage Brush No 2 Light coating where forks slide 4 Hydraulic Reservoir Capacity 1 quarts Can No 3 With lift carriage...

Страница 18: ...NOTES 18...

Страница 19: ...ther troubleshooting b Defective deadman switch 13 Figure 12 1 Check and replace switch if defective c Defective main contactor 10 Figure 12 25 Check for proper operation and replace if necessary d De...

Страница 20: ...fer to I D plate for capacity Weak slow or uneven action of hydraulic system a Defective pump or relief valve Check pressure Adjust as necessary b Worn lift cylinder Replace cylinder c Load larger tha...

Страница 21: ...ystem lift cylin der or lowering valve Check for leaking fitting in hydrau lic line and repair as required Repack lift cylinder or replace valve assembly Figure 12 16 MISCELLANEOUS Steering arm does n...

Страница 22: ...est event of every alarm occurred This function permits a deeper diagnosis of problems as the recent history can be revisited 4 2 2 2 Logbook Access To view the alarm logbook proceed as follows 1 Conn...

Страница 23: ...2 Zapi Handset Table 4 2 Set Options R6624 Parameter Factory Setting Description TILLER switch HANDLE This option handles the input CNB 3 Table 4 5 This input opens when the operator leaves the truck...

Страница 24: ...the exclusive hydro becomes active when CNB 7 is opened HOUR COUNTER RUNNING This option specifies the hour counter mode It can be set as RUNNING The counter registers travel time only key on The coun...

Страница 25: ...than the SET POT BRK MIN the minimum release braking strength is applied following the RELEASE BRAKING setting When the pedal potentiometer voltage is equal higher than the SET POT BRK MAX the maximu...

Страница 26: ...specified percentage PERFORMANCE OPTION 1 This option can be set OPTION 1 OPTION 2 QUICK INV LOGIC OPTION 1 This option specifies the active level for the Belly switch input CNB 7 OPTION 1 The quick i...

Страница 27: ...SET POT BRK MIN 0 5 V This setting records the minimum value of braking pedal potentiom eter when the braking pedal switch is closed the procedure is similar to the PROGRAM VACC function This procedur...

Страница 28: ...Maximum truck speed The rela tionship between the accelerator position and the truck speed is linear between the THROTTLE 0 ZONE and the X point and also between the X point and the maximum accelerat...

Страница 29: ...ccelerate RELEASE BRAKING LEVEL 5 Level 0 to 9 It controls the deceleration ramp when the travel request is released At Level 9 the truck brakes abruptly INVERS BRAKING LEVEL 4 Level 0 to 9 It control...

Страница 30: ...the forward or reverse switch is closed but the accelerator at its minimum In the ACO sense Coils this setting is higher equal than 5 Hz RPM CREEP 100 A Percentage value Set to 100 and not Used MAXIM...

Страница 31: ...t Maximum current 3 A CNA 4 NPC Negative of pump contactor soil CNA 5 PPC PEV Positive of pump contactor coil and lowering electrovalve coil CNA 6 NEV Negative of the lowering electrovalve coil CNA 7...

Страница 32: ...cover CNB 2 CM Common for FW BW SR1 SR2 TILLER H S BELLY LIFTING LOWERING microswitches This connection supplies a keyswitch voltage level CNB 3 TILLER SW Tiller request input Must be connected to the...

Страница 33: ...RXD Negative serial reception CNC 3 PCLTXD Positive serial transmission CNC 4 NCLTXD Negative serial transmission CNC 5 GND Negative console power supply CNC 6 12V Positive console power supply CNC 7...

Страница 34: ...NOTES 34...

Страница 35: ...CONTROL HEAD 5 1 1 Cap Assembly Removal 1 Turn off the key switch 1 Figure 12 24 and dis connect the batteries 2 Remove four screws 17 Figure 5 1 lift up cap assembly 21 and disconnect harness 23 from...

Страница 36: ...Figure 5 1 in place and connect harness 23 to harness 41 Figure 5 2 2 Position cap assembly 21 Figure 5 1 on control head and secure with four screws 17 3 Reconnect the batteries and turn on the key...

Страница 37: ...at washer 7 6 Remove screw 16 lock washer 6 and flat washer 7 and remove potentiometer 15 from bracket 20 7 Position new potentiometer 15 in bracket 20 and secure with screw 16 lock washer 6 and flat...

Страница 38: ...5 4 bracket 14 and springs 13 3 Remove two pins 12 and defective switch from bracket 14 4 Unsolder harness from defective switch and con nect it to the new switch 5 Position the new switch in bracket...

Страница 39: ...Figure 5 4 Cap Assembly R6809 39...

Страница 40: ...nside the steering arm being sure it fully engages its seat 7 Position the opposite end of the gas return spring 6 on bracket 16 and install screw 7 8 Install middle cover 2 Figure 12 6 and secure wit...

Страница 41: ...heels 2 Remove the compartment covers as described in paragraph 5 3 3 Using low pressure air remove any dirt between armatures and magnet body 4 Using standard feeler gauges check the gap between the...

Страница 42: ...ibed in paragraph 5 3 3 Rotate the adjusting nut Figure 6 1 clockwise to SHORTEN the stopping distance or counterclock wise to LENGTHEN the stopping distance 4 Remove load wheel blocks and check opera...

Страница 43: ...washers 8 and six flat washers 9 9 Slowly lower the transmission out the bottom of the frame 10 Install new transmission by reversing the steps above 7 3 Load Wheel 7 3 1 Removal 1 Raise forks 2 Turn...

Страница 44: ...Figure 7 1 Transmission Motor Brake Assembly R6811 44...

Страница 45: ...Figure 7 2 Adjustable Straddle R6814 45...

Страница 46: ...NOTES 46...

Страница 47: ...for adjustment of middle jam nut 4 Break the lower jam nuts 2 Figure 8 1 located below the mount of outer mast free from the mid dle jam nuts 2 5 Take up slack in both lift chains with middle jam nut...

Страница 48: ...Figure 8 2 Elevation System Telescopic R6816 48...

Страница 49: ...am nuts 2 Figure 8 1 the mount of outer mast 1 Figure 8 3 to allow for adjustment of middle jam nut 4 Break the lower jam nuts 2 Figure 8 1 located below the mount of outer mast 1 Figure 8 3 free from...

Страница 50: ...Figure 8 3 Mast TRIMAST R6817 50...

Страница 51: ...clevis pin 4 connecting chain 5 to chain anchor 6 at the lift carriage 5 Remove cotter pin 3 and clevis pin 4 connect ing chain 5 to chain anchor 1 at free lift cylinder 29 Figure 8 3 6 Remove chain...

Страница 52: ...NOTES 52...

Страница 53: ...e lift and lower buttons to refill the cylinder and lines with hydraulic oil 8 Check level of hydraulic oil If required add hydraulic oil to bring to proper level Use hydraulic oil listed in Table 3 2...

Страница 54: ...motor assembly 1 Figure 9 1 6 Fill the hydraulic reservoir Use hydraulic oil listed in Table 3 2 7 Reconnect the batteries and turn on the keyswitch 1 Figure 12 24 8 Operate the lift and lower button...

Страница 55: ...ove wiper ring 1 and O ring 2 from gland nut 3 4 Pull out piston rod 4 5 Remove piston 7 and O ring 5 from rod 4 6 Remove guide ring 6 and seal 8 from piston 7 7 Coat all parts with hydraulic oil Tabl...

Страница 56: ...Figure 9 2 Mast Telescopic R6816 56...

Страница 57: ...Figure 9 3 Lift Cylinder Telescopic R6825 57...

Страница 58: ...cylinder 2 Remove gland nut 3 Figure 9 5 3 Remove wiper 1 and O ring 2 from gland nut 3 4 Pull out piston rod 4 5 Remove guide ring 5 snap ring 6 and inner collar 7 from piston rod 4 6 Coat all parts...

Страница 59: ...Figure 9 4 Mast TRIMAST R6817 59...

Страница 60: ...Figure 9 5Free Lift Cylinder TRIMAST R6826 60...

Страница 61: ...1 and O ring 2 from gland nut 3 4 Pull out piston rod 4 5 Remove piston 7 and O ring 5 from piston rod 4 6 Remove ring 6 and seal 8 from piston 7 7 Coat all parts with hydraulic oil Table 3 2 8 Insta...

Страница 62: ...Figure 9 6 Secondary Lift Cylinder TRIMAST R6827 62...

Страница 63: ...the key switch 1 Figure 12 24 and dis connect the batteries 2 Remove the compartment covers as described in paragraph 5 3 3 Remove any dirt or corrosion from the bus bar area The controller should be...

Страница 64: ...Figure 10 1 Electrical System R6478 R6828A 64...

Страница 65: ...3 3 Tag and disconnect all electrical connections from horn 9 4 Remove screw 17 lock washer 7 flat washer 8 and horn 9 5 Install horn 9 and secure with screw 17 lock washer 7 flat washer 8 6 Install...

Страница 66: ...on 1 Position key gear on the shaft of motor 3 Figure 10 3 and secure with the mounting nut 2 Install plate 33 Figure 12 1 on the motor and secure with three screws 28 and three lock washer 29 3 Insta...

Страница 67: ...Figure 10 3 Transmission Motor Brake Assembly R6811 67...

Страница 68: ...NOTES 68...

Страница 69: ...SECTION 11 OPTIONAL EQUIPMENT 11 1 LOAD BACKREST A load backrest is available for addition to the lift truck to allow handling of high loads 69...

Страница 70: ...NOTES 70...

Страница 71: ...SECTION 12 ILLUSTRATED PARTS BREAKDOWN Following is an illustrated parts breakdown of assemblies and parts associated with the PDS Lift Truck 71...

Страница 72: ...Figure 12 1 Steering System R6807 72...

Страница 73: ...2015 2 24 2130 310000 00 BRACKET 1 25 0000 000165 00 NUT M12 1 26 0000 000060 00 WASHER LOCK M12 1 27 0000 000222 00 WASHER FLAT M12 1 28 0000 000109 00 SCREW M8 x 16 5 29 0000 000159 00 WASHER LOCK M...

Страница 74: ...Figure 12 2 Control Head R6808 74...

Страница 75: ...22 00 SCREW M8 X 25 2 12 0000 000159 00 WASHER LOCK M8 2 13 0000 000176 00 WASHER FLAT M8 2 14 1120 340003 00 CONTROL KNOB 1 15 1220 520008 0C POTENTIOMETER 1 16 0000 000004 00 SCREW M5 X 12 1 17 0000...

Страница 76: ...Figure 12 3 Cap Assembly R6809 76...

Страница 77: ...102 00 SPRING 8 5 1120 342201 00 BUTTON BRACKET RIGHT 1 6 1120 342105 00 PIN 6 7 1120 342104 00 BUTTON LIFT LEFT 1 8 1120 342103 10 BUTTON LOWERING LEFT TWO SPEED 1 9 1120 342101 00 BUTTON BRACKET LEF...

Страница 78: ...NO PART NO PART NAME NO REQD 1120 343000 00 EMERGENCY REVERSE SWITCH ASSY 1 1 1120 343002 00 EMERGENCY REVERSE BUTTON 1 2 1120 343003 00 SPRING 2 3 1120 342005 00 PIN 2 4 1120 343001 0A BRACKET 1 5 1...

Страница 79: ...NOTES 79...

Страница 80: ...Figure 12 5 Transmission Motor Brake Assembly R6811 80...

Страница 81: ...0155 00 SCREW M10 X 40 6 8 0000 000063 00 WASHER LOCK M10 6 9 0000 000007 00 WASHER FLAT M10 6 10 1120 230000 00 BEARING 1 11 0000 000013 00 GREASE FITTING 1 12 1120 240000 00 TRANSMISSION 1 13 1120 2...

Страница 82: ...Figure 12 6 Compartment R6813 82...

Страница 83: ...ER COVER 1 5 2130 172000 00 HINGE LEFT 1 6 2130 182000 00 HINGE RIGHT 1 7 2130 171000 00 COVER LEFT 1 8 2130 181000 00 COVER RIGHT 1 9 1220 150005 00 NUT M8 2 10 0000 000322 00 SCREW M8 X 25 4 11 0000...

Страница 84: ...Figure 12 7 Adjustable Straddle R6814 84...

Страница 85: ...10000 00 FRAME 1 8 0000 000703 00 SCREW M16 X 45 6 9 2130 140000 00 LOAD WHEEL ASSEMBLY 4 9A 2130 140000 0A LOAD WHEEL ASSEMBLY 4 10 0000 000181 00 BEARING 6205 Z 8 11 2130 140001 00 LOAD WHEEL 4 12 0...

Страница 86: ...Figure 12 8 Fixed Straddle PDS 40 ONLY R6844 86...

Страница 87: ...5 0000 000191 00 WASHER LOCK M16 10 6 0000 000220 00 WASHER FLAT M16 10 7 0000 000277 00 SCREW M8 X 25 8 8 0000 000159 00 WASHER LOCK M8 8 9 0000 000176 00 WASHER FLAT M8 8 10 0000 000181 00 BEARING 6...

Страница 88: ...Figure 12 9 Caster Adjustable Straddle R6834 88...

Страница 89: ...BOLT M12 X 85 1 7 1120 140003 00 BUMPER 1 8 1120 142000 00 BRACKET 1 9 0000 000709 00 BOLT M10 X 95 1 10 1120 143001 00 SHAFT 1 11 0000 000020 00 BEARING 6204 2 12 1120 143003 00 CASTER WHEEL 1 13 000...

Страница 90: ...Figure 12 10 Caster Fixed Straddle R6845 90...

Страница 91: ...5 2140 140002 00 BEARING BLOCK 1 6 0000 000421 00 BEARING 6206 2RZ 1 7 2140 140004 00 SPRING 2 8 2140 141000 00 YOKE 1 9 0000 000242 00 BOLT M8 X 16 2 10 0000 000159 00 WASHER LOCK M8 2 11 2140 142000...

Страница 92: ...Figure 12 11 Elevation System Telescopic R6816 92...

Страница 93: ...T 1 2125 610000 00 01 104 IN LIFT 2125 610000 00 02 126 IN LIFT 2125 610000 00 03 141 IN LIFT 21 CARRIAGE FIGURE 12 13 REF 22 2214 600001 00 CHAIN SHEAVES 2 23 0000 000244 00 BOLT M10 X 30 2 24 0000 0...

Страница 94: ...Figure 12 12 Elevation System TRIMAST R6817 94...

Страница 95: ...0 03 189 IN LIFT 21 2125 612000 00 ROLLER ASSEMBLY 8 22 2125 612004 00 SCREW 8 23 2125 612007 00 SNAP RING 8 24 2125 612002 00 BRACKET 8 25 2125 612001 00 ROLLER 8 26 2125 612005 00 WIPER 8 27 0000 00...

Страница 96: ...Figure 12 13 Lift Carriage R6815 96...

Страница 97: ...00 SNAP RING 4 7 2125 612002 00 BRACKET 4 8 2125 612001 00 ROLLER 4 9 2125 612005 00 DUST SEAL 4 10 0000 000183 00 RETAINING RING M35 4 11 2130 631000 00 CARRIAGE TELESCOPIC 1 11 2130 631000 30 CARRIA...

Страница 98: ...6 IN LIFT 105 LINKS 2125 640000 03 142 IN LIFT 115 LINKS 5 CHAIN TRIMAST FREE LIFT 2125 651000 30 01 158 IN LIFT 55 LINKS 2125 651000 30 02 177 IN LIFT 63 LINKS 2125 651000 30 03 189 IN LIFT 69 LINKS...

Страница 99: ...000159 00 WASHER LOCK M8 4 7 0000 000176 00 WASHER FLAT M8 4 8 2112 410004 00 SPACER 3 9 2112 400002 00 CLAMP 1 10 2130 460000 00 1 10 2140 410000 00 HOSE ASSEMBLY BGN40 HOSE ASSEMBLY PDS 40 1 11 000...

Страница 100: ...Figure 12 16 Pump Motor Assy R6820 100...

Страница 101: ...E 1 5 2130 430005 00 SCREW 4 6 2130 430006 00 ADAPTER 1 7 2130 430007 00 CARTRIDGE 1 8 2130 430008 00 TUBE ASSEMBLY 1 9 2130 430009 00 FLANGE 1 10 2130 430010 00 PUMP 1 11 2130 430011 00 TUBE 1 12 213...

Страница 102: ...Figure 12 17 Hydraulic System Telescopic R6821A 102...

Страница 103: ...801 161601 00 CONNECTOR 2 3 2802 141601 00 CONNECTOR 2 4 2130 400001 00 MANIFOLD 1 5 0000 000154 00 SCREW M8 X 35 2 6 2125 450000 00 RELIEF VALVE 1 7 2702 141600 00 UNION 1 8 0000 000069 00 O RING 2 9...

Страница 104: ...Figure 12 18 Hydraulic System Telescopic R6822A 104...

Страница 105: ...20 BOLT M16 X 1 5 2 3 0000 000069 00 O RING 4 4 2801 161601 00 CONNECTOR 2 5 2130 400002 30 MANIFOLD 1 6 2125 450000 00 RELIEF VALVE 1 7 2702 141600 00 UNION 1 8 0000 000044 00 O RING 1 9 0000 000169...

Страница 106: ...Figure 12 19 Hydraulic System TRIMAST R6823A 106...

Страница 107: ...ON 2 8 2125 400003 30 CLAMP 2 9 2125 400006 30 CLAMP 1 10 2125 400007 30 B TUBE 1 11 2701 161600 00 UNION 1 12 TUBE 1 2125 440000 30 01 158 IN LIFT 2125 440000 30 02 177 IN LIFT 2125 440000 30 03 189...

Страница 108: ...Figure 12 20 Hydraulic System TRIMAST R6824 108...

Страница 109: ...3A 03 189 IN LIFT 6 0000 000169 00 SCREW M8 X 35 2 7 2702 141600 00 UNION 2 8 0000 000044 00 O RING 2 9 2130 430000 3A B TUBE ASSEMBLY 1 10 0000 000069 00 O RING 2 11 2805 160014 00 BOLT M16 X 1 5 1...

Страница 110: ...Figure 12 21 Lift Cylinder Telescopic R6825 110...

Страница 111: ...42 IN LIFT 1 0000 000084 00 WIPER RING 1 2 0000 000370 00 O RING 1 3 1220 420001 0A GLAND NUT 1 4 PISTON ROD 1 5 2130 410003 00 O RING 1 6 2130 410004 00 GUIDE RING 2 7 2130 410002 00 PISTON 1 8 0000...

Страница 112: ...Figure 12 22 Free Lift Cylinder TRIMAST R6826 112...

Страница 113: ...00 30 02 177 IN LIFT 1 2130 420000 30 03 189 IN LIFT 1 1 0000 000045 00 WIPER 1 2 0000 000690 00 O RING 1 3 2130 420002 30 GLAND NUT 1 4 PISTON ROD 1 5 2130 420003 00 GUIDE RING 1 6 0000 000698 00 SNA...

Страница 114: ...Figure 12 23 Secondary Lift Cylinder TRIMAST R6827 114...

Страница 115: ...IFT 1 2130 410000 30 03 189 IN LIFT 1 1 0000 000084 00 WIPER 1 2 0000 000370 00 O RING 1 3 1220 420001 0A GLAND NUT 1 4 PISTON ROD 1 5 2130 410003 30 O RING 1 6 2130 410004 30 GUIDE RING 1 7 2130 4100...

Страница 116: ...Figure 12 24 Electrical System R6828A 116...

Страница 117: ...8 00 PLATE 1 13 0000 000056 00 WASHER LOCK M6 2 14 1220 520007 0C BATTERY INDICATOR 1 15 2130 520003 30 HARNESS AND ELECTRICAL SENSOR TRIMAST 1 15 2130 520003 3A HARNESS FOR MECHANICAL SWITCH TRIMAST...

Страница 118: ...LLER 1 6 1120 530007 00 BUSS BAR 1 7 0000 000123 00 WASHER FLAT M6 7 8 0000 000056 00 WASHER LOCK M6 7 9 0000 000166 00 NUT M6 5 10 1120 500005 00 CONTACTOR 1 11 0000 000077 00 SCREW M6 X 12 2 12 1120...

Страница 119: ...NOTES 119...

Страница 120: ...Figure 12 26 Drive Motor R6830 120...

Страница 121: ...120 220001 00 TERMINAL BLOCK 1 4 0000 000206 00 WASHER LOCK M5 17 5 0000 000117 00 SCREW M5 X 10 2 6 0000 000166 00 NUT M6 6 7 0000 000056 00 WASHER LOCK M6 6 8 1120 220002 00 BEARING 1 9 0000 000204...

Страница 122: ...Figure 12 27 Wiring Harness R6831 INDEX NO PART NO PART NAME NO REQD 1 2130 520001 00 HARNESS MAIN 1 2 1120 500010 00 FUSE 10A INDEX NO PART NO PART NAME NO REQD 122...

Страница 123: ...NO PART NO PART NAME NO REQD 1 2130 530004 00 MOTOR CABLE V 1 2 2130 530005 00 MOTOR CABLE U 1 3 2130 530003 00 MOTOR CABLE W 1 4 2130 530007 00 PUMP POWER CABLE 1 5 2130 530006 00 PUMP POWER CABLE 1...

Страница 124: ...SCREW M8 X 25 4 2 0000 000159 00 WASHER LOCK M8 6 3 0000 000176 00 WASHER FLAT M8 4 4 2130 160001 00 PLATE 2 5 2130 160002 00 BLOCK 2 6 2125 102200 00 ROLLER 5 7 2130 151000 00 FRAME 1 8 0000 000321 0...

Страница 125: ...125...

Страница 126: ...sauga ON Canada L5T 2N6 t 905 457 3900 f 905 457 2313 USA 6350 Burnt Poplar Road Greensboro NC 27409 www bluegiant com If calling within North America t 1 800 668 7078 f 1 888 378 5781 Copyright Blue...

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Blue Giant BGN-40, Руководство пользователя

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