SECTION 10
ELECTRICAL COMPONENTS
10-1.ELECTRICAL CONTROL PANEL
10-1.1.Maintenance
NOTE:
Erratic operation of the truck may be caused
by defective controller components. Before
removing the electrical panel, perform trou-
bleshooting procedures per
, to
determine corrective action to be taken.
There are no user-serviceable parts inside the control-
ler. No attempt should be made to open the controller.
Opening the controller may damage it and will void the
warranty.
The controller is programmed at the factory specifi-
cally for the truck model on which it is equipped. It is
important to replace the controller with the correct pre-
programmed unit to assure proper performance set-
tings intended for that particular truck. See
for the preprogrammed controller number.
It is recommended that the controller exterior be
cleaned periodically, and if a Zapi Handset is avail-
able, this periodic cleaning provides a good opportu-
nity to check the controller’s diagnostic history file. It is
also recommended that the controller’s fault detection
circuitry be checked whenever the vehicle is serviced.
10-1.2.Cleaning
1.
Turn off the key switch (1,
) and dis-
connect the batteries.
2.
Remove the compartment covers as described in
paragraph
3.
Remove any dirt or corrosion from the bus bar
area. The controller should be wiped clean with a
moist rag. Allow it to dry before reconnecting the
battery.
4.
Make sure the connections to the buss bars are
tight. Use two well insulated wrenches for this
task in order to avoid steering the buss bars.
10-1.3.Panel
Removal.
1.
Turn off the key switch (1,
) and dis-
connect the batteries.
2.
Remove the compartment covers as described in
paragraph
3.
Tag and disconnect all electrical cables which
connect to the control panel (3).
4.
Remove two screws (6), two washers (7), two flat
washers (8) and control panel (3).
10-1.4.Panel Disassembly.
Refer to
for location and identity of the
major replacement components mounted on the panel
and remove defective parts.
NOTE:
Contactor (10) is not repairable and must be
replaced if defective.
10-1.5.Panel Installation.
1.
Install the control panel (3,
) and
secure with two screws (6), two washers (7), two
flat washers (8).
2.
Refer to
and
, connect
all electrical cables to the control panel as noted
during removal.
3.
Install the compartment covers as described in
paragraph
4.
Reconnect the batteries and turn on the keyswitch
(1,
63
Содержание BGN-40
Страница 6: ...Figure 1 2 PDS Lift Truck R6765 6...
Страница 12: ...NOTES 12...
Страница 18: ...NOTES 18...
Страница 34: ...NOTES 34...
Страница 39: ...Figure 5 4 Cap Assembly R6809 39...
Страница 44: ...Figure 7 1 Transmission Motor Brake Assembly R6811 44...
Страница 45: ...Figure 7 2 Adjustable Straddle R6814 45...
Страница 46: ...NOTES 46...
Страница 48: ...Figure 8 2 Elevation System Telescopic R6816 48...
Страница 50: ...Figure 8 3 Mast TRIMAST R6817 50...
Страница 52: ...NOTES 52...
Страница 56: ...Figure 9 2 Mast Telescopic R6816 56...
Страница 57: ...Figure 9 3 Lift Cylinder Telescopic R6825 57...
Страница 59: ...Figure 9 4 Mast TRIMAST R6817 59...
Страница 60: ...Figure 9 5Free Lift Cylinder TRIMAST R6826 60...
Страница 62: ...Figure 9 6 Secondary Lift Cylinder TRIMAST R6827 62...
Страница 64: ...Figure 10 1 Electrical System R6478 R6828A 64...
Страница 67: ...Figure 10 3 Transmission Motor Brake Assembly R6811 67...
Страница 68: ...NOTES 68...
Страница 70: ...NOTES 70...
Страница 72: ...Figure 12 1 Steering System R6807 72...
Страница 74: ...Figure 12 2 Control Head R6808 74...
Страница 76: ...Figure 12 3 Cap Assembly R6809 76...
Страница 79: ...NOTES 79...
Страница 80: ...Figure 12 5 Transmission Motor Brake Assembly R6811 80...
Страница 82: ...Figure 12 6 Compartment R6813 82...
Страница 84: ...Figure 12 7 Adjustable Straddle R6814 84...
Страница 86: ...Figure 12 8 Fixed Straddle PDS 40 ONLY R6844 86...
Страница 88: ...Figure 12 9 Caster Adjustable Straddle R6834 88...
Страница 90: ...Figure 12 10 Caster Fixed Straddle R6845 90...
Страница 92: ...Figure 12 11 Elevation System Telescopic R6816 92...
Страница 94: ...Figure 12 12 Elevation System TRIMAST R6817 94...
Страница 96: ...Figure 12 13 Lift Carriage R6815 96...
Страница 100: ...Figure 12 16 Pump Motor Assy R6820 100...
Страница 102: ...Figure 12 17 Hydraulic System Telescopic R6821A 102...
Страница 104: ...Figure 12 18 Hydraulic System Telescopic R6822A 104...
Страница 106: ...Figure 12 19 Hydraulic System TRIMAST R6823A 106...
Страница 108: ...Figure 12 20 Hydraulic System TRIMAST R6824 108...
Страница 110: ...Figure 12 21 Lift Cylinder Telescopic R6825 110...
Страница 112: ...Figure 12 22 Free Lift Cylinder TRIMAST R6826 112...
Страница 114: ...Figure 12 23 Secondary Lift Cylinder TRIMAST R6827 114...
Страница 116: ...Figure 12 24 Electrical System R6828A 116...
Страница 119: ...NOTES 119...
Страница 120: ...Figure 12 26 Drive Motor R6830 120...
Страница 125: ...125...