SECTION 10
ELECTRICAL COMPONENTS
10-1.ELECTRICAL CONTROL PANEL
10-1.1.Maintenance
NOTE:
Erratic operation of the truck may be caused
by defective controller. Before removing the
electrical panel, perform troubleshooting pro-
cedures per
, to determine cor-
rective action to be taken.
There are no user-serviceable parts inside either con-
troller. No attempt should be made to open the control-
lers. Opening the controllers may damage them and
will void the warranty.
The controllers are programmed at the factory specifi-
cally for the truck model on which it is equipped. It is
important to replace the controllers with the correct
preprogrammed unit to assure proper performance
settings intended for that particular truck. See
for the preprogrammed controller number.
It is recommended that the controller exterior be
cleaned periodically.
10-1.2.Cleaning
1. Turn off the key switch (5,
) and dis-
connect the batteries.
2. Remove the compartment covers as described in
paragraph
3. Remove any dirt or corrosion from the bus bar
area. The controller should be wiped clean with a
moist rag. Allow it to dry before reconnecting the
battery.
4. Make sure the connections to the buss bars are
tight. Use two well insulated wrenches for this
task in order to avoid bending the buss bars.
10-1.3.Panel
Removal.
1. Turn off the key switch (5,
) and dis-
connect the batteries.
2. Remove the compartment covers as described in
paragraph
3. Tag and disconnect all electrical cables which
connect to the control panel (4,
4. Remove four screws (1), four lock washers (2),
four flat washers (3) and control panel (4).
10-1.4.Panel Disassembly.
Refer to
for location and identity of the
major replacement components mounted on the panel
and remove defective parts.
NOTE:
Contactor (15) is not repairable and must be
replaced if defective.
10-1.5.Panel Installation.
1. Install the control panel (4,
) and
secure with two screws (1), two lock washers (2)
and two flat washers (3).
2. Connect all electrical cables to the control panel
as noted during removal.
3. Install the compartment covers as described in
paragraph
4. Reconnect the batteries and turn on the keyswitch
(5,
10-2.HORN REPLACEMENT
1. Turn off the key switch (5,
) and dis-
connect the batteries.
2. Remove the compartment covers as described in
paragraph
3. Tag and disconnect all electrical connections from
4. Remove screw (1), lock washer (2), flat washer
(3) and horn (12).
5. Install horn and secure with screw (1), lock
washer (2), flat washer (3).
6. Install the compartment covers as described in
paragraph
7. Reconnect the batteries and turn on the keyswitch
(5,
71
Содержание BGL-33
Страница 9: ...Figure 2 2 Sample of Operator Check List R6479 9...
Страница 12: ...NOTES 12...
Страница 18: ...NOTES 18...
Страница 38: ...NOTES 38...
Страница 44: ...NOTES 44...
Страница 46: ...Figure 6 1 Drive Assembly R7220 46...
Страница 48: ...Figure 7 1 Drive Assembly R7220 48...
Страница 49: ...Figure 7 2 Load Wheels R7223 49...
Страница 50: ...NOTES 50...
Страница 52: ...Figure 8 2 Elevation System Telescopic R7224 52...
Страница 54: ...Figure 8 3 Mast Three Stage Mast R7225 54...
Страница 56: ...NOTES 56...
Страница 58: ...Figure 9 1 Hydraulic System R7228 58...
Страница 60: ...Figure 9 3 Elevation System Telescopic R7224 60...
Страница 66: ...Figure 9 8 Secondary Lift Cylinder Three Stage Mast R7234 66...
Страница 69: ...Figure 9 10 Tilt Cylinder R7236 69...
Страница 70: ...NOTES 70...
Страница 72: ...Figure 10 1 Electrical System R6478 R7237 72...
Страница 73: ...Figure 10 2 Electrical Panel R6478 R7238 73...
Страница 75: ...Figure 10 3 Transmission Motor Brake Assembly R6879 75...
Страница 76: ...NOTES 76...
Страница 77: ...SECTION 11 OPTIONAL EQUIPMENT 77...
Страница 78: ...NOTES 78...
Страница 80: ...Figure 12 1 Control Arm R7217 80...
Страница 82: ...Figure 12 1 Control Arm Continued R7217 82...
Страница 84: ...Figure 12 2 Control Head R7218 84...
Страница 86: ...Figure 12 3 Drive System R7219 86...
Страница 88: ...Figure 12 4 Drive Assembly R7220 88...
Страница 90: ...Figure 12 5 Compartment R7221 90...
Страница 92: ...Figure 12 6 Frame R7222 92...
Страница 94: ...Figure 12 6 Frame Continued R7222 94...
Страница 96: ...Figure 12 7 Load Wheels R7223 96...
Страница 98: ...Figure 12 8 Elevation System Telescopic R7224 98...
Страница 100: ...Figure 12 8 Elevation System Telescopic Continued R7224 100...
Страница 102: ...Figure 12 9 Elevation System Three Stage Mast R7225 102...
Страница 104: ...Figure 12 9 Elevation System Three Stage Mast Continued R7225 104...
Страница 106: ...Figure 12 9 Elevation System Three Stage Mast Continued R7225 106...
Страница 108: ...Figure 12 10 Lift Carriage Telescopic R7226 108...
Страница 110: ...Figure 12 11 Lift Carriage Three Stage Mast R7227 110...
Страница 112: ...Figure 12 12 Chain Assembly R6818 112...
Страница 114: ...Figure 12 13 Hydraulic System R7228 114...
Страница 116: ...Figure 12 14 Tilt System R7235 116...
Страница 118: ...Figure 12 15 Lift System Telescopic R7230 118...
Страница 120: ...Figure 12 16 Lift System Three Stage Mast R7231 120...
Страница 122: ...Figure 12 17 Lift Cylinder Telescopic R7232 122...
Страница 124: ...Figure 12 18 Free Lift Cylinder Three Stage Mast R7233 124...
Страница 126: ...Figure 12 19 Secondary Lift Cylinder Three Stage Mast R7234 126...
Страница 128: ...Figure 12 20 Tilt Cylinder R7236 128...
Страница 130: ...Figure 12 21 Pump and Motor R7229 130...
Страница 132: ...Figure 12 22 Electrical System R7237 132...
Страница 134: ...Figure 12 23 Electrical Panel R7238 134...
Страница 136: ...Figure 12 24 Battery Assembly Optional R7001A 136...
Страница 138: ...Figure 12 25 Wire Harness R7240 138...
Страница 139: ...WIRE HARNESS Pos Part Number Description Qty Reqd Notes 1 2333 520001 00 WIRE HARNESS 1 2 1120 500010 00 FUSE 10A 2 139...
Страница 140: ...Figure 12 26 Wiring Cables R7241 140...