4-1.1.
CONTROLLER TROUBLESHOOTING
The controllers provide diagnostics information to
assist technicians in troubleshooting problems. Refer
to
for the traction controller error messages.
Refer to
for the steering controller error mes-
sages.
4-1.2.
Zapi Handset
A Zapi Handset is available that is designed specifi-
cally for use with the Zapi controller. It serves multiple
functions of reading diagnostic data, testing truck
operation, setting options, adjustments and parameter
changes of the controller. The Zapi Handset is avail-
able through your
Blue Giant
dealer. If you require
dealer location information, contact
Blue Giant
.
Remove the rubber plug from the CNC connector of
the controller and plug in the Zapi Handset connector.
4-1.3.
Fault Detection.
4-1.3.1.
General
The controller provides diagnostics information to
assist technicians in troubleshooting problems. When
a fault is detected, an alarm is recorded in the logbook.
It has a FIFO (First Input First Output) structure that
means the oldest alarm is lost when the database is
full and a new alarm occurs. The logbook is composed
of alarms with the following information:
• The alarm code
• The times that each alarm occurs consecutively
• The Hour Meter value when the latest event of every
alarm occurred
• The invert temperature when the latest event of
every alarm occurred.
This function permits a deeper diagnosis of problems
as the recent history can be revisited.
4-1.3.2. Logbook Access
To view the alarm logbook proceed as follows:
1. Connect the Zapi Handset, refer to paragraph
2. Press the ROLL down button (1,
) and
the ENTER button (3) at the same time to enter
the MAIN MENU.
3. Press the ROLL down button (2) or the ROLL up
button (1) to find the ALARMS display.
4. Press the ENTER button (3) to view the alarms.
5. When finished, press the OUT button (6). The dis-
play will ask: “ARE YOU SURE?”. Press ENTER
BUTTON (3) for yes, or OUT for NO.
6. Press the OUT button (6) to exit the ALARMS dis-
play.
NOTE: Refer to bigjoesupport.com for the Zapi sup-
plement containing detailed information on
alarm codes. There are two versions shown.
The
BGL-33
uses the Standard version
which
lists the error by: Alarm Name,
Repetitions,
Temperature and Hour Meter
reading.
4-1.4. Testing Truck Operation.
The Zapi Handset can be used to test certain truck
operations as follows:
1. Connect the Zapi Handset, refer to paragraph
2. Press the ROLL down button (1,
) and
the ENTER button (3) at the same time to enter
the MAIN MENU.
3. Press the ROLL down button (2) or the ROLL up
button (1) to find the TESTER display.
4. Press the ENTER button (3) to view the tests.
5. To verify various switch functions, locate the
switch on the display and then operate that func-
tion to verify operation
6. Press the OUT button (6) to exit the tests.
Figure 4-1 Zapi Handset
R6624
22
Содержание BGL-33
Страница 9: ...Figure 2 2 Sample of Operator Check List R6479 9...
Страница 12: ...NOTES 12...
Страница 18: ...NOTES 18...
Страница 38: ...NOTES 38...
Страница 44: ...NOTES 44...
Страница 46: ...Figure 6 1 Drive Assembly R7220 46...
Страница 48: ...Figure 7 1 Drive Assembly R7220 48...
Страница 49: ...Figure 7 2 Load Wheels R7223 49...
Страница 50: ...NOTES 50...
Страница 52: ...Figure 8 2 Elevation System Telescopic R7224 52...
Страница 54: ...Figure 8 3 Mast Three Stage Mast R7225 54...
Страница 56: ...NOTES 56...
Страница 58: ...Figure 9 1 Hydraulic System R7228 58...
Страница 60: ...Figure 9 3 Elevation System Telescopic R7224 60...
Страница 66: ...Figure 9 8 Secondary Lift Cylinder Three Stage Mast R7234 66...
Страница 69: ...Figure 9 10 Tilt Cylinder R7236 69...
Страница 70: ...NOTES 70...
Страница 72: ...Figure 10 1 Electrical System R6478 R7237 72...
Страница 73: ...Figure 10 2 Electrical Panel R6478 R7238 73...
Страница 75: ...Figure 10 3 Transmission Motor Brake Assembly R6879 75...
Страница 76: ...NOTES 76...
Страница 77: ...SECTION 11 OPTIONAL EQUIPMENT 77...
Страница 78: ...NOTES 78...
Страница 80: ...Figure 12 1 Control Arm R7217 80...
Страница 82: ...Figure 12 1 Control Arm Continued R7217 82...
Страница 84: ...Figure 12 2 Control Head R7218 84...
Страница 86: ...Figure 12 3 Drive System R7219 86...
Страница 88: ...Figure 12 4 Drive Assembly R7220 88...
Страница 90: ...Figure 12 5 Compartment R7221 90...
Страница 92: ...Figure 12 6 Frame R7222 92...
Страница 94: ...Figure 12 6 Frame Continued R7222 94...
Страница 96: ...Figure 12 7 Load Wheels R7223 96...
Страница 98: ...Figure 12 8 Elevation System Telescopic R7224 98...
Страница 100: ...Figure 12 8 Elevation System Telescopic Continued R7224 100...
Страница 102: ...Figure 12 9 Elevation System Three Stage Mast R7225 102...
Страница 104: ...Figure 12 9 Elevation System Three Stage Mast Continued R7225 104...
Страница 106: ...Figure 12 9 Elevation System Three Stage Mast Continued R7225 106...
Страница 108: ...Figure 12 10 Lift Carriage Telescopic R7226 108...
Страница 110: ...Figure 12 11 Lift Carriage Three Stage Mast R7227 110...
Страница 112: ...Figure 12 12 Chain Assembly R6818 112...
Страница 114: ...Figure 12 13 Hydraulic System R7228 114...
Страница 116: ...Figure 12 14 Tilt System R7235 116...
Страница 118: ...Figure 12 15 Lift System Telescopic R7230 118...
Страница 120: ...Figure 12 16 Lift System Three Stage Mast R7231 120...
Страница 122: ...Figure 12 17 Lift Cylinder Telescopic R7232 122...
Страница 124: ...Figure 12 18 Free Lift Cylinder Three Stage Mast R7233 124...
Страница 126: ...Figure 12 19 Secondary Lift Cylinder Three Stage Mast R7234 126...
Страница 128: ...Figure 12 20 Tilt Cylinder R7236 128...
Страница 130: ...Figure 12 21 Pump and Motor R7229 130...
Страница 132: ...Figure 12 22 Electrical System R7237 132...
Страница 134: ...Figure 12 23 Electrical Panel R7238 134...
Страница 136: ...Figure 12 24 Battery Assembly Optional R7001A 136...
Страница 138: ...Figure 12 25 Wire Harness R7240 138...
Страница 139: ...WIRE HARNESS Pos Part Number Description Qty Reqd Notes 1 2333 520001 00 WIRE HARNESS 1 2 1120 500010 00 FUSE 10A 2 139...
Страница 140: ...Figure 12 26 Wiring Cables R7241 140...