Blue Giant Airbag Dock Leveler Скачать руководство пользователя страница 6

AIRBAG DOCK LEVELER WITH CONTROLS—OWNER’S MANUAL

6

ISSUE DATE: FEBRUARY 1, 2016 REV.2 (PART # 038-880E)

1.  The owner should recognize the inherent danger of the 

interface between the dock and the freight carrier. The owner 
should, therefore, train and instruct operators in the safe use 
of the dock equipment and accessories in accordance with the 
manufacturer’s recommendations.

2.  The owner should thoroughly familiarize themselves with 

the following procedures and specifications, and request 
immediate replacement of all manufacturer-supplied 
documents that are missing, damaged, or otherwise illegible.

  •  Installation instructions 

•  Operating instructions 
•  Planned maintenance procedures 
•  Inspections procedures 
•  Replacement parts lists

 

Upon receipt of any newly purchased dock equipment, the 
owner shall verify the presence of owner’s manuals, operating 
placards, and any other documentation necessary for 
training dock personnel how to use the equipment safely and 
effectively.

3.  Nameplates, cautions, instructions, and posted warnings shall 

not be obscured from the view of operating or maintenance 
personnel for whom such warnings are intended.

4.  Manufacturer’s recommended periodic maintenance and 

inspection procedures shall be followed, and written records 
of the performance of these procedures should be kept as per 
warranty guidelines.

5.  Dock equipment that is structurally damaged, experiencing 

performance irregularities, or has been potentially 
compromised (i.e. sudden loss of support due to premature 
truck departure) shall be removed from service until a trained 
and authorized manufacturer’s representative can conduct an 
inspection and perform any necessary repairs.

6.  As with any piece of machinery, dock equipment requires 

routine maintenance, lubrication, and adjustments. Your 
local Blue Giant

®

 representative offers owners the option 

of a Planned Maintenance Program (P.M.P.). As part of this 
service, your local Blue Giant

®

 

representative will do all routine 

maintenance, lubrication, and adjustments.

7.  The owner shall ensure that all nameplates, caution/instruction 

markings or labels are in place and legible, and that the 
appropriate operating/maintenance manuals are provided 
to authorized users. Replacement name plates, caution/
instruction labels, and manuals containing operating and 
maintenance instructions are available through the Blue Giant 
Aftermarket Department.

2.4  OWNER’S RESPONSIBILITY

8.  Modifications or alterations of dock equipment shall be made 

only with written permission of the original manufacturer. These 
changes shall also satisfy all safety recommendations of the 
original equipment manufacturer for the particular application 
of the dock equipment.

9.  The owner or a trained and authorized representative shall 

verify that all freight carrier brakes have been applied and a 
vehicle restraint and/or wheel chocks properly engaged before 
cross-docking procedures such as loading and unloading 
begin.

10.  Unless specifically agreed to in writing by Blue Giant Equipment 

Corporation at the time of order (and prior to manufacture), all 
Blue Giant Dock equipment is sold as a complete offering, and 
must not be altered or added to in any manner (which includes 
configuration and function) without written permission from an 
authorized manufacturer’s representative. 

11. If, at the request of the owner, Blue Giant does not supply 

all or some of the dock equipment power unit and/or control 
station components, the owner shall assume responsibility for 
any and all operational and safety issues associated with the 
resulting configuration. 

12. It is the owner's responsibility to replace any damaged or 

missing decals and to ensure that they are visible at all times.  

Содержание Airbag Dock Leveler

Страница 1: ...8 880E WARNING ACTUAL PRODUCT MAY NOT APPEAR EXACTLY AS SHOWN STARTING FROM MARCH 2014 SERIAL 386771 1 Do not operate or service this product unless you have read and fully understand the entire conte...

Страница 2: ...MAINTENANCE STAND 10 7 0 MAINTENANCE 11 7 1 PLANNED MAINTENANCE 11 7 2 OPERATOR DAILY INSPECTION 11 7 3 ROUTINE SERVICING AND MAINTENANCE 11 7 4 PLANNED MAINTENANCE INTERVALS 11 7 6 MAINTENANCE SEQUEN...

Страница 3: ...28 15 0 ALTERNATIVE CONTROL STATION OPTIONS 29 15 1 SP2 CONTROLS 29 15 2 BLUE GENIUS CONTROLS 30 15 3 BLUE GENIUS CONTROLS WIRING DIAGRAMS 30 15 4 SP2 WIRING DIAGRAM 115V SINGLE PHASE 31 15 5 SP2 WIR...

Страница 4: ...ed via the single push button control station the air bag inflates raising the deck and deploying the lip After the button is released the bag deflates allowing the deck to lower smoothly onto the tra...

Страница 5: ...r indirect losses incurred by the purchaser Injury to third parties irrespective of its nature is not subject to compensation The manufacturer reserves the right to make changes at any time to the mod...

Страница 6: ...nance lubrication and adjustments Your local Blue Giant representative offers owners the option of a Planned Maintenance Program P M P As part of this service your local Blue Giant representative will...

Страница 7: ...e vehicle restraint has been fully engaged 10 Never attempt to lift or hold the lip out by hand Serious personal injury could occur 11 Never remove the wheel chocks until loading unloading is finished...

Страница 8: ...hat the machine or equipment will be shut down and locked out to perform repair or maintenance work The work area must be checked to ensure that all personnel have been removed or safely repositioned...

Страница 9: ...ith control box 5 0 CONTROL STATION OPERATION INDEPENDENT TYPE CONTROL STATION Controls one individual dock leveler only equipped with a constant pressure UP button 5 1 BUTTON FUNCTION UP button activ...

Страница 10: ...ne person raises the deck while another puts the stand in place and inserts the locking pin at its base to secure it WARNING Do not attempt to apply the maintenance stand until the deck and lip are bo...

Страница 11: ...D MAINTENANCE Regular maintenance and care of the dock leveler is very important for cost and operation efficiency and more importantly operator safety A faulty dock leveler is a potential source of d...

Страница 12: ...ce is required Only authorized service personnel shall maintain or service the unit APPLIES TO ALL DOCK LEVELERS OPERATING INSTRUCTIONS Only for the Airbag Dock Leveler 038 752E www BlueGiant com DISC...

Страница 13: ...ly retracted release the button The dock will resume the stored position with the lip in the night lock 3 Disengage the vehicle restraint if applicable and or remove the wheel chocks allowing the truc...

Страница 14: ...ng chain on the deck to partially extend the lip and to lower to the below level position with the lip hanging between the dock face and the truck bed 3 When below level end loading is complete resume...

Страница 15: ...copy for your records INSPECTED BY DATE SERIAL DOOR INSTRUCTIONS FOR USE Indicate OK for USE with a check mark in the appropriate box of each inspection point Forward this checklist to the person resp...

Страница 16: ...26 011298 Push Rod Lip Deploy 1 2 26 011300 Link Plate Lip Deploy 1 3 26 011555 Lip Deploy 1 4 26 011301 1 Lower Link Assembly 1 5 013 524 Pin 3 8 Dia x 1 3 8 Lip Deploy 2 REPLACEMENT PARTS AIRBAG DO...

Страница 17: ...PTION QTY REQ D 14 26 011563 Maintenance Holder for Tray and Bag 1 10 1 OPTIONAL SUPPORT COMPONENTS 10 1 OPTIONAL SUPPORT COMPONENTS REPLACEMENT PARTS FOR AIRBAG DOCK LEVELER ITEM PART DESCRIPTION QTY...

Страница 18: ...aulic docks disconnect and lock out electrical power supply as required by law and ensure power cannot be turned on accidentally Failure to follow these warnings could result in serious injury or deat...

Страница 19: ...nical malfunction If damage is observed or the restraint fails to operate properly remove it from service and notify maintenance personnel immediately 4 When using the dock leveler Keep hands and feet...

Страница 20: ...7 11 6 3 40 15 18 14 19 31 34 33 32 21 20 27 35 25 28 29 22 24 23 25 30 37 36 13 26 12 16 17 39 38 AIRBAG DOCK LEVELER WITH CONTROLS OWNER S MANUAL 20 ISSUE DATE FEBRUARY 1 2016 REV 2 PART 038 880E 12...

Страница 21: ...See Section 12 6 Frame 2 1 See Section 12 4 Deck 3 1 See Section 12 5 Lip 4 1 26 011298 Push Rod 5 1 26 011300 Link Plate 6 1 26 011301 1 Lower Link Assembly 7 1 26 011305 Chain Assembly 6 L 26 011304...

Страница 22: ...n Insert Locknuts 5 16 18 10 9 011 042 Capscrew Hex Socket 5 16 18x1 ITEM QTY PART NO DESCRIPTION 11 1 26 011267 Airbag Clamp Bar 12 1 26 012978 2 Connector Reinforce Bracket 6 L 26 012978 1 8 L 26 01...

Страница 23: ...6 013302 2 26 013868 35 000 lb 15 909 kg AB7006 35 26 013423 2 26 013868 1 40 000 lb 18 144 kg AB7006 40 26 013424 2 26 013868 2 45 000 lb 20 454 kg AB7006 45 26 013424 2 26 013868 2 7 x 8 30 000 lb 1...

Страница 24: ...1887 1 26 013863 1 18 457mm 26 011887 5 26 013863 5 20 508mm 26 011887 3 26 013863 3 6 x 8 AB6008 16 406mm 26 011887 26 013863 18 457mm 26 011887 4 26 013863 4 20 508mm 26 011887 2 26 013863 2 6 x 10...

Страница 25: ...LE PHASE 1 QTY PART NO DESCRIPTION VOLTAGE RANGE 1 027 006 L 115V 1PH 50 60 Hz 110 130V 1 027 007 L 230V 1PH 50 60Hz 208 240V 7 94 202mm 75 19mm Front View Decal included part 038 251E COMPLETE CONTRO...

Страница 26: ...lowly 1 Air bag may be damaged Inspect and repair as required 2 Cargo and other weight sources may be sitting on the deck Check and remove if necessary 3 Blower intake may be blocked Check and clean i...

Страница 27: ...WD027 006L AIRBAG DOCK LEVELER WITH CONTROLS OWNER S MANUAL 27 ISSUE DATE FEBRUARY 1 2016 REV 2 PART 038 880E 14 1 SP1 WIRING DIAGRAM 110 130V SINGLE PHASE...

Страница 28: ...WD027 007L AIRBAG DOCK LEVELER WITH CONTROLS OWNER S MANUAL 28 ISSUE DATE FEBRUARY 1 2016 REV 2 PART 038 880E 14 2 SP1 WIRING DIAGRAM 208 240V SINGLE PHASE...

Страница 29: ...dded safety the Blue Genius is available with an optional interior and exterior light communication package overhead door interlock and expansion capability for future vehicle restraint and overhead d...

Страница 30: ...on Wiring diagram enclosed with control only See Section 15 2 Item 10 1 WD 106 230V 1PH 50 60Hz Blue Genius Single Push Button 1 WD 161 115V 1PH 50 60Hz Blue Genius Single Push Button w Advanced Light...

Страница 31: ...ant com info bluegiant com BLUE BLACK BROWN L1 L2 N M1 M2 R NOT USED COM SW 24 COM SW 24 DOOR INTERLOCK AUTO RETURN GND WHITE RED A U WHITE RED DOCK UP OVERHEAD DOOR PHOTO SENSOR 10 32VDC N O PNP DOCK...

Страница 32: ...ant com info bluegiant com BLUE BLACK BROWN L1 L2 N M1 M2 R NOT USED COM SW 24 COM SW 24 DOOR INTERLOCK AUTO RETURN GND WHITE RED A U WHITE RED DOCK UP OVERHEAD DOOR PHOTO SENSOR 10 32VDC N O PNP DOCK...

Страница 33: ...5 16 13 14 OUTPUT 5 24 OUTPUT 6 24 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 COM COM COM COM REMOTE I O A INPUT 1 INPUT 2 INPUT 3 COM COM 24 24 24 24 INPUT 4 INPUT 5 24 24 INPUT 6 03 04 01...

Страница 34: ...PUT 5 24 OUTPUT 6 24 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 COM COM COM COM REMOTE I O A INPUT 1 INPUT 2 INPUT 3 COM COM 24 24 24 24 INPUT 4 INPUT 5 24 24 INPUT 6 03 04 01 02 07 08 05 0...

Страница 35: ...7 mm Exterior driver traffic light part 032 461 NOTE Mount to a flat surface DO NOT deform light housing with irregular wall surface Exterior driver warning sign part 038 225 French 038 225F Spanish 0...

Страница 36: ...800 668 7078 f 1 888 378 5781 Copyright Blue Giant Equipment Corporation 2016 Corporate 85 Heart Lake Road South Brampton ON Canada L6W 3K2 t 905 457 3900 f 905 457 2313 USA 6350 Burnt Poplar Road Gr...

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