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OM-40GS-KLS        7

The unit should be installed in a ventilated room for efficient performance. items 

which may obstruct or restrict the flow of air for combustion and ventilation must be 

removed. The area directly around the appliance must be cleared of all combustible 

materials.

1.   Installation requires connection with gas and electrical services. See items 8 to 

14 for details.

2.   To protect the unit from damage, leave it on the shipping pallet until the time of 

installation. When installation is to begin, cut the straps holding the kettle, and 

hoist the kettle straight up off the skid.

3.   Unit is for use only on non-combustible floors.

4.   Install the unit with a minimum clearance to combustible and non-combustible 

construction of two inches at the sides and four inches at rear. Also leave enough 

room for cleaning, maintenance, and service.

5.   The flue stack and flue elbow shipped with the kettle is the correct height and 

shape to give maximum performance. Install the flue stack and flue elbow as 

shown on the sketch at left.

 

Unit must be installed under a ventilation hood only. Installation of a ventilating 

hood should comply with local codes and/or ANSI/NFPA-96 Latest Edition. Also, 

local codes may require that the kettle be electrically interlocked to shut off 

the gas supply and prevent the operation of the unit if the exhaust fan is not 

operating or if the fire suppression system is activated. Failure to follow these 

instructions can cause bodily injury and/or property damage.

6.   To level the unit, adjust leg length by turning the bullet feet.

7.   Make sure the water level is correct in the jacket, by confirming that the level 

is between the marks on the gauge glass. If the water level is low, follow the 

instructions under “Jacket Filling” in the “Maintenance” Section of this manual.

8.   To protect personnel from steam coming out of the pressure relief valve, the 

open end of the elbow at the outlet must be directed down. If it is not, turn the 

elbow to the correct position.

9.  Provide 115 VAC, 60 HZ, 1 PH, 15 AMP electrical service for standard unit. Unit 

may be equipped for alternate electrical service of 208 VAC or 240 VAC, as 

ordered. Use 1/2 inch waterproof conduit and waterproof connections. Observe 

local codes and/or The National Electrical Code in accordance with ANSI/NFPA 70 

- latest edition. AN ELECTRICAL GROUND IS REQUIRED. The electrical schematic 

is located on the inside of the service panel.

 

In Canada, provide electrical service in accordance with the Canadian Electrical 

Code, CSA C22.2 Part 1 and/or local codes.

Installation

WARNING

THIS UNIT MUST BE INSTALLED BY 

PERSONNEL WHO ARE QUALIFIED TO 

WORK WITH ELECTRICITY AND PLUMBING. 

IMPROPER INSTALLATION CAN CAUSE 

INJURY TO PERSONNEL AND/OR DAMAGE

TO THE EQUIPMENT. THE UNIT MUST 

BE INSTALLED IN ACCORDANCE WITH 

APPLICABLE CODES.

NOTICE

TO AVOID DAMAGING PARTS OF THE 

BURNER SYSTEM UNDERNEATH THE KETTLE, 

LIFT THE UNIT ONLY BY THE RING BENEATH 

THE OUTER PORTION OF THE BODY.

WARNING

DO NOT ATTACH THE UNIT TO A TYPE “B” 

VENT. FAILURE COULD RESULT IN FIRE OR 

PROPERTY DAMAGE.

CAUTION

DO NOT USE KETTLE WITHOUT SUPPLIED 

FLUESTACK & ELBOW INSTALLED.

FLUE RISER, 17 INCHES HIGH MUST BE

ATTACHED HERE. NOT SUITABLE FOR

CONNECTION TO TYPE B GAS VENT.

CAUTION

DO NOT CONNECT ANY PIPING TO THIS

PRESSURE RELIEF VALVE. IT MUST BE FREE

TO VENT STEAM AS NEEDED. ELBOW SHOULD 

POINT DOWN TOWARD FLOOR. IMPROPER 

INSTALLATION WILL VOID WARRANTY!

DANGER 

ELECTRICALLY GROUND THE UNIT

AT THE TERMINAL PROVIDED. FAILURE TO

GROUND UNIT COULD RESULT IN

ELECTROCUTION AND DEATH.

Содержание 40GS-KLS Series

Страница 1: ...ww blodgett com 44 Lakeside Avenue Burlington Vermont 05401 USA Manufacture Service Questions 866 518 3977 PART NUMBER 170096 REV A 04 11 40GS KLS Series GAS SHORT STATIONARY FLOOR KETTLE INSTALLATION...

Страница 2: ...orized service agent Evacuate all personnel from the area WARNING Improperinstallation adjustment alteration serviceormaintenancecan cause property damage injury or death Read the installation operati...

Страница 3: ...T TO VENT STEAM AS NEEDED TO AVOID BURNS FROM THE VENTED STEAM THE VALVE DISCHARGE SHOULD POINT DOWN IMPROPER INSTALLATION WILL VOID WARRANTY DANGER ELECTRICALLY GROUND THE UNIT AT THE TERMINAL PROVID...

Страница 4: ...PARTS DISCONNECT THE UNIT FROM THE ELECTRIC POWER SUPPLY AND CLOSE THE MAIN GAS VALVE ALLOW FIVE MINUTES FOR GAS TO VENT CAUTION USE OF ANY REPLACEMENT PARTS OTHER THAN THOSE SUPPLIED BY THE MANUFACT...

Страница 5: ...ant Valley Road Cleveland Ohio 44131 NATIONAL SANITATION FOUNDATION 3475 Plymouth Rd Ann Arbor Michigan 48106 KLENZADE SALES CENTER ECOLAB Inc 370 Wabasha St Paul Minnesota 55102 ZEP MANUFACTURING CO...

Страница 6: ...SI 4 Safety valve Lets steam out of the jacket if the steam pressure exceeds 30 PSI 5 Low water cutoff Turns off the burner if the water level in the jacket gets too low for safe operation Instruments...

Страница 7: ...Fill faucet 4 Basket 5 Kettle brush kit 6 Gallon etch marks 7 Flanged feet Factory installed options Model Kettle Capacity Jacket Capacity Kettle Inside Diameter Kettle Depth Overall Width Front to Ba...

Страница 8: ...es from the skid Pull the box up off the unit taking care to avoid damage or injury from any staples left in the box walls When installation is to begin cut the straps holding the kettle to the skid a...

Страница 9: ...s on the gauge glass If the water level is low follow the instructions under Jacket Filling in the Maintenance Section of this manual 8 To protect personnel from steam coming out of the pressure relie...

Страница 10: ...ted to the gas supply all gas line joints must be checked for leaks DO NOT USE A FLAME TO CHECK FOR LEAKS A thick soap solution or other suitable leak detector should be employed 15 PRESSURE TEST WARN...

Страница 11: ...t if not See operating instructions to correct 5 Make sure the supplies of gas and electric power are on 6 Follow the Start Kettle Heating instructions in the Operation section of this manual Begin he...

Страница 12: ...n of this manual c DO NOT attempt to light any burner with a flame d Open main supply gas valve handle in line with the pipe e Turn the toggle switch to ON For 90 seconds or until it succeeds the elec...

Страница 13: ...e a Allow for water displacement by the baskets and product to be cooked This may mean only filling the kettle half full of water Test the basket and product displacement with the kettle OFF and with...

Страница 14: ...the operator sets a temperature on the thermostat it causes the automatic valve to admit gas to the main burner where it is ignited by the pilot flame When the kettle reaches the set temperature the...

Страница 15: ...air and the pressure gauge drops back to 0 PSI allow the pressure to build back to 5 PSI and repeat the procedure 4 Once steam has been vented from the jacket as described in 2 remove the hot water f...

Страница 16: ...ly close the valve to prevent air from entering 4 Check water level in the jacket to ensure that it is between minimum and maximum marks on glass 5 Close the valve and reinstall the square head pipe p...

Страница 17: ...s marked as shown on the circuit schematic drawings inside control housing and in this manual Be sure that new components are wired in the same manner as old components An examination of the circuit s...

Страница 18: ...en the nut which holds it in place 8 As part of the daily cleaning program clean all inside and outside surfaces that may have been soiled Remember to check such parts as the under side of the cover c...

Страница 19: ...the sanitizing agent after the unit has been cleaned and drained Rinse off the sanitizer thoroughly 13 It is recommended that the unit be sanitized just before use 14 If there is difficulty removing...

Страница 20: ...s heating before it reaches the desired temperature User a Thermostat dial setting Auth Service Rep Only b Thermostat calibration X c Thermostat operation Thermostat should click when the dial is rota...

Страница 21: ...e that they are securely attached Check magnetic operator for main valve on gas valve Repair or replace as necessary X Pilot lights but main burner will not come on the spark stays on Auth Service Rep...

Страница 22: ...D TDO KIT 100573 NUT WING 10 24 FOR 1 1 2 2 009028 HANDLE 3 DIA SANITARY TDO VALVE 009029 STRAINER ASSEMBLY 9 DIA 1 4 HOLES FOR 2 009044 VALVE DRAW OFF 2 009046 SAFETY VALVE AND WATER FILL ASSY 097010...

Страница 23: ...BLY PROPANE 140062 1 ASM BURNER MANIFOLD NATURAL GAS 139831 1 ASM BURNER MANIFOLD PROPANE 140061 2 PILOT BRACKET 139181 3 ASM PILOT BURNER NATURAL GAS 102258 3 ASM PILOT BURNER PROPANE 104392 4 TUBE P...

Страница 24: ...22 OM 40GS KLS Parts List...

Страница 25: ...OM 40GS KLS 23 Parts List...

Страница 26: ...T LOW WATER PROBE 101143 36 STUDWELD 10 32 X 3 8 002928 37 NUT KEPS 10 32 W SHAKEPROOF WASHER 071256 Key Description Part No ELECTRICAL MOUNTING ASSEMBLY 139060 1 ASM ELECTRICAL PANEL 139187 2 WATER L...

Страница 27: ...OM 40GS KLS 25 Electrical Schematic...

Страница 28: ...26 OM 40GS KLS Service Log Model No Purchased From Serial No Location Date Purchased Date Installed Purchase Order No For Service Call Date Service Performed Performed By...

Страница 29: ...OM 40GS KLS 27 Service Log Model No Purchased From Serial No Location Date Purchased Date Installed Purchase Order No For Service Call Date Service Performed Performed By...

Страница 30: ...28 OM 40GS KLS...

Страница 31: ...OM 40GS KLS 29...

Страница 32: ...PART NUMBER 170096 REV A 04 11 BLODGETT OVEN COMPANY www blodgett com 44 Lakeside Avenue Burlington Vermont 05401 USA Telephone 866 518 3977...

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