Blodgett 40GS-KLS Series Скачать руководство пользователя страница 15

OM-40GS-KLS        13

Maintenance

NOTICE: Contact an authorized representative when repairs are required.

A Maintenance & Service Log is provided at the back of this manual. Each time 
maintenance is performed on your kettle, enter the date on which the work was done, 
what was done, and who did it. Keep this manual on file and available for operators to 
use. Periodic inspection will minimize equipment down time and increase the efficiency of 
operation. The following points should be checked:

A.  Jacket Vacuum/Removing Air from Jacket 
 

When the kettle is cold, a positive pressure reading on the pressure/vacuum gauge 
or a reading near zero indicates that there is air in the jacket. Air in the jacket acts as 
an insulator, and slows kettle heating.

To remove air:
1. 

Start the unit. (Be sure there is water or product in the kettle when heating).

2. 

When the pressure/vacuum gauge reaches a positive pressure reading of 5

   

PSI, release the trapped air and steam by pulling up or out on the safety    
valve lever or ring for about 5 second. Repeat this step, then let the pull ring  
or valve lever snap back into the closed position.

3. 

If there is little discharge (mostly air), and the pressure gauge drops back to 0 
PSI, allow the pressure to build back to 5 PSI and repeat the procedure.

4. 

Once steam has been vented from the jacket as described in 2, remove the hot 
water from the kettle and replace it with cold.  This will condense steam in the 
kettle jacket, and the pressure gauge should show a reading of 20 to 30 inches 
mercury (Hg) below zero.  If it does not, or if the vacuum is leaking down, 
contact an authorized service agency.

B.  Test Pressure Relief Safety Valve
 

Test the pressure relief safety valve at least twice each month.  With the kettle 
operating at 5 PSI (105 kPa), pull the test lever and let it snap back to its closed 
position.  If there is little discharge (mostly air), and the pressure gauge drops 
back to 0 PSI, allow the pressure to build back to 5 PSI and repeat the procedure.  
(Tip:  Using a will screwdriver or other implement to pull the ring help you avoid 
contact with the steam.) If the valve does not activate, or there is no evidence of 
discharge, or the valve leaks, stop using the kettle and contact a qualified service 
representative.

WARNING

WHEN USING THE EQUIPMENT OR 

TESTING, AVOID ANY EXPOSURE TO THE 

STEAM BLOWING OUT OF THE SAFETY 

VALVE.  SEVERE BURNS CAN RESULT 

ON EXPOSED SKIN.  FAILURE TO CHECK 

SAFETY VALVE OPERATION PERIODICALLY 

COULD RESULT IN PERSONAL INJURY 

AND/OR DAMAGE TO EQUIPMENT. 

Содержание 40GS-KLS Series

Страница 1: ...ww blodgett com 44 Lakeside Avenue Burlington Vermont 05401 USA Manufacture Service Questions 866 518 3977 PART NUMBER 170096 REV A 04 11 40GS KLS Series GAS SHORT STATIONARY FLOOR KETTLE INSTALLATION...

Страница 2: ...orized service agent Evacuate all personnel from the area WARNING Improperinstallation adjustment alteration serviceormaintenancecan cause property damage injury or death Read the installation operati...

Страница 3: ...T TO VENT STEAM AS NEEDED TO AVOID BURNS FROM THE VENTED STEAM THE VALVE DISCHARGE SHOULD POINT DOWN IMPROPER INSTALLATION WILL VOID WARRANTY DANGER ELECTRICALLY GROUND THE UNIT AT THE TERMINAL PROVID...

Страница 4: ...PARTS DISCONNECT THE UNIT FROM THE ELECTRIC POWER SUPPLY AND CLOSE THE MAIN GAS VALVE ALLOW FIVE MINUTES FOR GAS TO VENT CAUTION USE OF ANY REPLACEMENT PARTS OTHER THAN THOSE SUPPLIED BY THE MANUFACT...

Страница 5: ...ant Valley Road Cleveland Ohio 44131 NATIONAL SANITATION FOUNDATION 3475 Plymouth Rd Ann Arbor Michigan 48106 KLENZADE SALES CENTER ECOLAB Inc 370 Wabasha St Paul Minnesota 55102 ZEP MANUFACTURING CO...

Страница 6: ...SI 4 Safety valve Lets steam out of the jacket if the steam pressure exceeds 30 PSI 5 Low water cutoff Turns off the burner if the water level in the jacket gets too low for safe operation Instruments...

Страница 7: ...Fill faucet 4 Basket 5 Kettle brush kit 6 Gallon etch marks 7 Flanged feet Factory installed options Model Kettle Capacity Jacket Capacity Kettle Inside Diameter Kettle Depth Overall Width Front to Ba...

Страница 8: ...es from the skid Pull the box up off the unit taking care to avoid damage or injury from any staples left in the box walls When installation is to begin cut the straps holding the kettle to the skid a...

Страница 9: ...s on the gauge glass If the water level is low follow the instructions under Jacket Filling in the Maintenance Section of this manual 8 To protect personnel from steam coming out of the pressure relie...

Страница 10: ...ted to the gas supply all gas line joints must be checked for leaks DO NOT USE A FLAME TO CHECK FOR LEAKS A thick soap solution or other suitable leak detector should be employed 15 PRESSURE TEST WARN...

Страница 11: ...t if not See operating instructions to correct 5 Make sure the supplies of gas and electric power are on 6 Follow the Start Kettle Heating instructions in the Operation section of this manual Begin he...

Страница 12: ...n of this manual c DO NOT attempt to light any burner with a flame d Open main supply gas valve handle in line with the pipe e Turn the toggle switch to ON For 90 seconds or until it succeeds the elec...

Страница 13: ...e a Allow for water displacement by the baskets and product to be cooked This may mean only filling the kettle half full of water Test the basket and product displacement with the kettle OFF and with...

Страница 14: ...the operator sets a temperature on the thermostat it causes the automatic valve to admit gas to the main burner where it is ignited by the pilot flame When the kettle reaches the set temperature the...

Страница 15: ...air and the pressure gauge drops back to 0 PSI allow the pressure to build back to 5 PSI and repeat the procedure 4 Once steam has been vented from the jacket as described in 2 remove the hot water f...

Страница 16: ...ly close the valve to prevent air from entering 4 Check water level in the jacket to ensure that it is between minimum and maximum marks on glass 5 Close the valve and reinstall the square head pipe p...

Страница 17: ...s marked as shown on the circuit schematic drawings inside control housing and in this manual Be sure that new components are wired in the same manner as old components An examination of the circuit s...

Страница 18: ...en the nut which holds it in place 8 As part of the daily cleaning program clean all inside and outside surfaces that may have been soiled Remember to check such parts as the under side of the cover c...

Страница 19: ...the sanitizing agent after the unit has been cleaned and drained Rinse off the sanitizer thoroughly 13 It is recommended that the unit be sanitized just before use 14 If there is difficulty removing...

Страница 20: ...s heating before it reaches the desired temperature User a Thermostat dial setting Auth Service Rep Only b Thermostat calibration X c Thermostat operation Thermostat should click when the dial is rota...

Страница 21: ...e that they are securely attached Check magnetic operator for main valve on gas valve Repair or replace as necessary X Pilot lights but main burner will not come on the spark stays on Auth Service Rep...

Страница 22: ...D TDO KIT 100573 NUT WING 10 24 FOR 1 1 2 2 009028 HANDLE 3 DIA SANITARY TDO VALVE 009029 STRAINER ASSEMBLY 9 DIA 1 4 HOLES FOR 2 009044 VALVE DRAW OFF 2 009046 SAFETY VALVE AND WATER FILL ASSY 097010...

Страница 23: ...BLY PROPANE 140062 1 ASM BURNER MANIFOLD NATURAL GAS 139831 1 ASM BURNER MANIFOLD PROPANE 140061 2 PILOT BRACKET 139181 3 ASM PILOT BURNER NATURAL GAS 102258 3 ASM PILOT BURNER PROPANE 104392 4 TUBE P...

Страница 24: ...22 OM 40GS KLS Parts List...

Страница 25: ...OM 40GS KLS 23 Parts List...

Страница 26: ...T LOW WATER PROBE 101143 36 STUDWELD 10 32 X 3 8 002928 37 NUT KEPS 10 32 W SHAKEPROOF WASHER 071256 Key Description Part No ELECTRICAL MOUNTING ASSEMBLY 139060 1 ASM ELECTRICAL PANEL 139187 2 WATER L...

Страница 27: ...OM 40GS KLS 25 Electrical Schematic...

Страница 28: ...26 OM 40GS KLS Service Log Model No Purchased From Serial No Location Date Purchased Date Installed Purchase Order No For Service Call Date Service Performed Performed By...

Страница 29: ...OM 40GS KLS 27 Service Log Model No Purchased From Serial No Location Date Purchased Date Installed Purchase Order No For Service Call Date Service Performed Performed By...

Страница 30: ...28 OM 40GS KLS...

Страница 31: ...OM 40GS KLS 29...

Страница 32: ...PART NUMBER 170096 REV A 04 11 BLODGETT OVEN COMPANY www blodgett com 44 Lakeside Avenue Burlington Vermont 05401 USA Telephone 866 518 3977...

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