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3. General Safety Rules 

Warning! 

Read all safety warnings and all instructions.  

Failure to follow the warnings and 

instructions may result in electric shock, fire, explosions and / or serious injuries.  
 

 

Only authorized and trained personnel may operate this machine. This machine is not 
intended for use by persons (including children) with reduced physical, sensory or mental 
capabilities, or lack of experience and knowledge. 
 
It is the responsibility of the user to analyse the surface to be treated. The surface may not contain any 
substances which could pose a fire-, explosion- or health risk when treated. The user should make a risk 
assessment on the basis of the information obtained about the surface to be treated and take proper 
precautions for the work to be performed. 
 
In case of any inappropriate usage, improper operation or repair, the producer shall be exempt from liability. 
 
 

3.1 

Work area safety 

a)

 

Do not use the machine in rain, damp or wet locations. 

b)

 

Avoid dangerous environments: do not work in the presence of explosive atmospheres, in the presence of 
flammable liquids, gases or dust. Remove materials or debris that may be ignited by sparks. 

c)

 

In some cases sparks could be created by the blast cleaning process. 

d)

 

The surface to be treated must be clean, make sure to remove all stones, screws etc..  

Any stones, screws, bolts, pieces of wire etc. could cause serious damage to the machine if it gets inside 
the machine! 

e)

 

Make sure there is enough ambient light on the work area. Cluttered or dark areas invite accidents. 

f)

 

Keep children and bystanders away while operating the machine. They are likely not to foresee the 
potential dangers of the machine. Distractions could cause you to lose control of the machine.  

g)

 

Persons who are not operating the machine must not be permitted to stay in the surrounding area of at 
least 5 meter from the machine. 

h)

 

Never use the machine when the surface is not clear and if there is a risk of stumbling or tripping. 

i)

 

Remove electrical cables and dust hose(s) from the surface to be treated.  

j)

 

Make sure that there are no cables or hoses in the driving direction of the machine. 

k)

 

Make sure that there is nothing standing or situated on the surface to be treated. 

l)

 

Make sure the machine can travel over all inequalities on the surface, small inequalities like weld seams or 
(floor) joints are no barriers for the machine. 

m)

 

Never operate the machine when workplace is wet. Never stay in the rain with the machine. 

n)

 

Check if there are any obstacles that can snag the cables when the machine is moving. 

o)

 

Remove all objects from the surface that can damage the machine. Remove reinforcing steel or other 
objects protruding from the surface in order to prevent damage to the machine. 

p)

 

Warning! Make sure that the surface to be treated does not contain dangerous materials such 
as: 

- combustible or explosive dusts or substances. 
- carcinogenic or pathogenic substances.

 

q)

 

It is necessary to provide for an adequate air change rate L in the room if the exhaust air is returned to 
the room. Comply with the National regulations. 

r)

 

Secure the work area around the machine in public areas providing an adequate safety distance from the 
machine. Use a red and white safety chain and danger sign to enclose the work area. 

 
 

3.2 

Electrical safety 

a)

 

Use only extension cables for extending the main cable that are sized and marked in accordance with the 
overall power consumption of the machine. Do not use damaged extension cables. 

b)

 

Electrical cables must be rolled entirely off of the reels. 

c)

 

Any damage to the electric cables and/or electrical components is not permitted. 

d)

 

If the power supply cable is damaged, it must be replaced immediately. Only use original Blastrac parts. 

e)

 

The voltage on the identification plate must comply with the power supply. 

f)

 

Use an electrical power supply connection with earth connection and earth leakage circuit breaker. 

g)

 

The circuit breaker of the power supply must have a ‘’D’’ characteristic. Circuit breakers with a “C” or “B” 

characteristic can give problems when switching the machine on. 

Содержание 2-20DT

Страница 1: ...Original instructions OPERATING INSTRUCTIONS 2 20DT VERSION 3 3...

Страница 2: ...s Repairs Cleaning Test on By Inspection before initial operation on __________________________________________ By __________________________________________ Date of initial operation ________________...

Страница 3: ...nected drive motor 12 4 7 Connecting the drive motor to the traction wheel 13 4 8 Driving with connected drive motor 14 4 9 Blast wheel 14 4 10 The abrasive valve 14 4 11 Separator 14 4 12 Abrasive se...

Страница 4: ...description The Blastrac blast cleaning machine 2 20DT is a downward blasting machine with a closed abrasive circuit exclusively designed for the pre treatment of dry frost free horizontal surfaces Th...

Страница 5: ...is a risk of stumbling or tripping i Remove electrical cables and dust hose s from the surface to be treated j Make sure that there are no cables or hoses in the driving direction of the machine k Mak...

Страница 6: ...higher Ear protection Safety glasses with lateral protection Protecting gloves Safety shoes b Dress properly Do not wear loose clothing or jewellery Keep your hair clothing and gloves away from moving...

Страница 7: ...amaged and free of obstructions f Always switch on the dust collector first 3 7 Maintenance safety a Pull out the main plug and place it in sight before starting inspections and repairing on the machi...

Страница 8: ...avoided i The lifting eyes can also be used to fasten the machine on a pallet or during transport j Always drive backwards when driving up to a ramp or grade and forwards when driving of the ramp k C...

Страница 9: ...tating parts inside Keep hands clear Lock out shut down before servicing Wear a dust mask class FFP3 or higher Hearing protection is obliged Safety glasses with lateral protection are obliged CE mark...

Страница 10: ...with the current legal regulations and directives in force this applies to the protective earth conductor in particular in order to ensure that all safety devices are functioning and to eliminate poss...

Страница 11: ...seful for maintaining a proper maintenance schedule 11 Emergency shutdown button Red mushroom shaped emergency shutdown push button this button cuts off all power to the machine Turn to unlock After u...

Страница 12: ...areful Make sure nobodies feet get under the wheels Wear appropriate safety shoes when you drive the machine to or from the work area Make sure that no vehicles such as forklift trucks and other equip...

Страница 13: ...m speed The FORWARD button is used to drive forward press and hold the button to do so WARNING Do not drive forward while blasting This function is only used for maneuvering without blasting Make sure...

Страница 14: ...e abrasive control lever This lever is located on the side of the control box and can be adjusted so that any quantity of abrasive can be fed to the blastwheels Optimum blast cleaning power is reached...

Страница 15: ...timum functionability of the machine The adjustment is done using the 4 setting screws one each at the rear wheels and one at the front drive wheel bracket below the control box The height of the brus...

Страница 16: ...middle of the span length of the V belt The deflection must be 3 5mm by a deflection force of 11N for a new belt For used belts the deflection must be 3 5mm by a deflection force of 9N Measuring belt...

Страница 17: ...for a complete standstill of all drives Take the plug out of the power source Change the phases Check the turning direction of the motor again 5 3 Switching the machine on Before switching on the bla...

Страница 18: ...speed can be found out by observing the blasted surface and varying the speed during the blast cleaning process Slight profiling on concrete requires a higher speed than coarse profiling 6 10 Blastin...

Страница 19: ...important factor to obtain an optimum blast pattern Each control cage has a lateral window The position of the window determines where the abrasive is fed onto the blast wheel blades and where it hits...

Страница 20: ...nants Daily and prior to starting work Check that all safety devices working adequate Check the feed spouts magnet and brush sealing Check the blastwheels control cages and liners Check the electric c...

Страница 21: ...rate any hazard Further is advised Clean the machine every day with air and non aggressive materials Never use a high pressure water cleaner to clean the machine Store the cleaned and dry machine in a...

Страница 22: ...rom the blasthousing Block the blastwheel 10 and remove the central fixing bolt Take the blastwheel 10 out of the housing and check the hub 14 for wear Use a new central fixing bolt when mounting a ne...

Страница 23: ...Loosen the nuts 8 of the left and right plenum bottom side liners 9 Take them out at the bottom of the housing Loosen the nuts 10 of the top and bottom plenum liners 11 Take them out at the bottom of...

Страница 24: ...M10x25 heavy washer spring lock washer Do not tighten yet Put the top liners in Make sure that the top liners sit close to the edges of the side liners and center liner Tighten the bolt at the back of...

Страница 25: ...0 washer spring lock washer Mount the blast house covers back Tighten the pressbolts carefully and tighten the nut so the top liners are pressed against the side liners and center liner Mount the blas...

Страница 26: ...rives have to be checked every 3 months 6 4 V belt mounting Reduce the distance between the driving motor and the bearing to release the tension of the V belt drive Carefully put the V belts in the gr...

Страница 27: ...m between the chain wheels Fitting the chain Before mounting the chain it must be degreased to prevent any abrasive or abrasive particles from adhering The chain is supplied as a chain string and has...

Страница 28: ...concrete or natural stone removes coatings with a thickness of 1 3 mm cleaning of steel surfaces Media nr 5 Abrasive S460 This media is used to create a coarse profile or to increase the work speed i...

Страница 29: ...tment of the magnetic valve Shocked blast wheel At the start of the blast process too much abrasive at once hits the wheel The travel speed is too high Clean wire mesh top up abrasive if necessary Abr...

Страница 30: ...drive Blast wheel motor does not switch on Motor protection switch has triggered Check and switch on again Check the mains power supply Blast wheel motor switches off during operation Safety fuse or...

Страница 31: ...or even running but not actually in use This may significantly decrease the exposure level over the total working period Identify additional safety measures to protect the operator from the effects of...

Страница 32: ...info blastrac de WWW BLASTRAC DE BLASTRAC UKRAINE SALES SERVICE CENTRE Nezalezhnosti 14 of 21 07400 Brovary Tel 38 0 44 222 51 28 Fax 38 0 44 277 98 29 Email info blastrac com ua WWW BLASTRAC COM UA B...

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