background image

 

 

 

 

3.5

 

Maintenance safety 

a)

 

Pull out the main plug and place it in sight, before starting inspections and repairing on the machine. The 
main switch can be locked in the “OFF” position by using a padlock and placing it through the main switch.  

b)

 

Wait for standstill of all drives before any inspections, adjustments and/or  maintenance work is started. 

c)

 

Block machine in stable position before doing any maintenance work. 

d)

 

Failures due to inadequate or incorrect maintenance may generate very 

high repair costs

 and long 

standstill periods of the machine. 

Regular

 maintenance therefore is imperative. 

e)

 

Operational safety and service life of the machine depends, among other things, on proper maintenance. 

f)

 

Prevent premature wear by keeping the machine as dust free as possible. Clean the machine for this 
reason regularly with a dust collector and non-aggressive materials. Never use a high pressure water 
cleaner to clean the machine. 

g)

 

Do not use any 

aggressive

 cleaning materials!  

h)

 

Use lint-free 

cleaning cloths

i)

 

It is advisable to stock all spare parts or wear parts that cannot be supplied quickly. As a rule, production 
standstill periods are more expensive than the cost for the corresponding spare part.  

 
 

3.6

 

Dustcollector safety 

a)

 

Always use a Blastrac dust cleaner to ensure a dust-free operation of the machine and clean air at the 
workspace. Also the airflow helps to cool the machine and prevents overheating. 

b)

 

Read the operating instructions of the dust collector before using it. 

c)

 

The dust container/bag of the dustcollector must be emptied regularly. Comply with the local waste 
treatment regulations considering the removed material. 

d)

 

The dust hose must be connected properly with a hose clamp and industrial tape. 

e)

 

The dust hose must be undamaged and free of obstructions. 

f)

 

Always switch on the dust collector first! 

 
 

3.7 

Shot/steelblasting safety  

 

a)

 

Never lift the blast head during blasting!

 This could cause serious injury to yourself and others 

around you! 

b)

 

Abrasive can escape from the sides of the blast head at high speed!

 Wear safety glasses with 

lateral protection and close-fitting protective clothing. 

c)

 

Be very careful when inserting the quick release pin into the traction wheel. 

d)

 

Check the following parts daily for damage and wear to avoid unnecessary long and costly standstill on 
the workplace; blastwheel, feedspout, liners, magnet- and brush sealing;  
Replace the parts when you can see obvious signs of wear and tear. 
Wear grooves are acceptable until 75% of blade thickness has been worn away. 

e)

 

Check the parts of the separator on wear and defects. Remove foreign bodies and dust deposits to 
prevent clogging of the separator. 

f)

 

The cover of the separator and separator tray must be closed to keep the vacuum in the machine. 

g)

 

The machine will heat up during blasting, don’t risk getting burned, always wear gloves and only touch 
the handle grip(s). 

h)

 

Check the level of abrasive in the storage hopper before work starts. Refill if necessary. 

i)

 

Remove the abrasive from the abrasive storage hopper before storage. 

j)

 

In some cases sparks could be created by shot / steelblasting.

 

 
 

3.8

 

Transport safety 

a)

 

Be aware of your surroundings and machine operating level. Do not side hill, do not run on steep incline, 
this could cause machine to tip over. 

b)

 

The net weight of the 1-8DPS30 is 145 kg, 1-8DPS55 is 155 kg.  
Use a crane or lift when transporting the machine, use the lifting eyes of the machine.  

c)

 

Before every use check the lifting eyes and welds for: 
deformation, damages, cracks,  corrosion and wear. 

Содержание 1-8DPS30 220V-SP

Страница 1: ...Original instructions OPERATING INSTRUCTIONS 1 8DPS30 1 8DPS55 VERSION 2 4...

Страница 2: ...s Repairs Cleaning Test on By Inspection before initial operation on __________________________________________ By __________________________________________ Date of initial operation ________________...

Страница 3: ...oving of the machine 11 4 6 Connecting the drive motor to the traction wheel 12 4 7 Driving with connected drive motor 12 4 8 The abrasive valve 13 4 9 Separator 13 4 10 Abrasive sealing 13 5 Operatin...

Страница 4: ...2 Machine description The Blastrac blast cleaning machine 1 8DPS Global is a downward blasting machine with a closed abrasive circuit exclusively designed for the pre treatment of dry frost free hori...

Страница 5: ...qualities like weld seams or floor joints are no barriers for the machine m Never operate the machine when workplace is wet Never stay in the rain with the machine n Check if there are any obstacles t...

Страница 6: ...se clothing or jewellery including rings d Stay alert watch what you are doing and use common sense when operating the machine e Always seek professional medical attention immediately in case of injur...

Страница 7: ...ose must be connected properly with a hose clamp and industrial tape e The dust hose must be undamaged and free of obstructions f Always switch on the dust collector first 3 7 Shot steelblasting safet...

Страница 8: ...loading and unloading is avoided i The lifting eyes can also be used to fasten the machine on a pallet or during transport j Always drive backwards when driving up to a ramp or grade and forwards whe...

Страница 9: ...tating parts inside Keep hands clear Lock out shut down before servicing Wear a dust mask class FFP3 or higher Hearing protection is obliged Safety glasses with lateral protection are obliged CE mark...

Страница 10: ...e current legal regulations and directives in force this applies to the protective earth conductor in particular in order to ensure that all safety devices are functioning and to eliminate possible da...

Страница 11: ...the machine to the power supply It has to be switched ON before operating the machine The main power switch can be locked in the OFF position by using a padlock and placing it through the main switch...

Страница 12: ...maximum speed The FORWARD button is used to drive forward press and hold the button to do so WARNING Do not drive forward while blasting This function is only used for maneuvering without blasting Mak...

Страница 13: ...minants from getting into the blast wheel In order to clean the wire mesh drawer the separator cover can be removed or the wire mesh drawer can be removed from the side During operation U should check...

Страница 14: ...e blast motor Switch off the motor and put the main power switch to the OFF position Wait for a complete standstill of all drives Unplug the machine from the power supply Rotate the inverter switch in...

Страница 15: ...The advancing speed depends on the material of the surface to be blast cleaned and the desired profiling The correct advancing speed can be found out by observing the blasted surface and varying the...

Страница 16: ...n an optimum blast pattern Each control cage has a lateral window The position of the window determines where the abrasive is fed onto the blast wheel blades and where it hits the surface to be treate...

Страница 17: ...ixed seat Every 3 months Check the tension of the V belt Clean the chain drive of the drive unit and check the tension Annually Full overhaul and cleaning of the complete machine The time indications...

Страница 18: ...inside the housing The sideliners may stick out the body for max 1mm Tighten the nuts 25 Place the top liner 4 in the housing and make sure that the top liner sits close to the edges of the side liner...

Страница 19: ...drives have to be checked every 3 months 6 4 V belt mounting Reduce the distance between the driving motor and the bearing to release the tension of the V belt drive Carefully put the V belt in the gr...

Страница 20: ...k up Chain tension The travel drive motor is mounted on a receiver plate with slotted holes When it is necessary to re tense the chain this can be carried out by shifting the motor in the slotted hole...

Страница 21: ...ance from new concrete roughening of smooth concrete or natural stone removes coatings with a thickness of 1 3 mm cleaning of steel surfaces Media nr 5 This media is used to create a coarse profile or...

Страница 22: ...ol cage Adjustment of the magnetic valve Shocked blast wheel At the start of the blast process too much abrasive at once hits the wheel The travel speed is too high Clean wire mesh top up abrasive if...

Страница 23: ...n drive Blast wheel motor does not switch on Motor protection switch has triggered Check and switch on again Check the mains power supply Blast wheel motor switches off during operation Safety fuse or...

Страница 24: ...The electrical diagrams of the electrical system are placed inside of the control panel Design and specifications are subject to change without notice by Blastrac BV IMPORTANT NOTES The indicated val...

Страница 25: ...Although the sound pressure level at the operators position does not exceed 80 dB A ear protection is still strongly recommended when working with this machine Old equipment contains valuable material...

Страница 26: ...rd Str 15 50829 K ln Tel 49 0 221 709032 0 Fax 49 0 221 709032 22 Email info blastrac de WWW BLASTRAC DE BLASTRAC UKRAINE SALES SERVICE CENTRE Nezalezhnosti 14 of 21 07400 Brovary Tel 38 0 44 222 51 2...

Отзывы: