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17 

 

6. Maintenance

 

 
Pay attention to Chapter 3 

"Safety"

 during maintenance and repair works.  

 
Failures due to inadequate or incorrect maintenance may generate very 

high repair costs

 and long standstill 

periods of the machine. 

Regular

 maintenance therefore is imperative. 

 
Operational safety and service life of the machine depends, among other things, on proper maintenance. 
 
The following table shows recommendations about time, inspection and maintenance for the normal use of the 
machine.  
 

Operating hours/ 

time period 

Inspection points, maintenance instructions 

12 h after repairing 

Check all accessible screw connections for tight seat. 

Every 3 hour 

Check the separator tray, the hopper, the feed spout and blast wheel 
unit for foreign matter and large contaminants. 

Daily and prior to 
starting work 

Check that all safety devices working adequate. 
Check the feed spout, magnet- and brush sealing.  
Check the blastwheel, control cage and liners. 
Check the electric connections for sediments of dirt or foreign bodies. 
Check the electric motors for dirt and other contaminants. 
Check all safety devices working adequate. 
Check the function of the residual current operated device.  
Check the hose connections for tightness and fixed seat. 

Every 3 months 

Check the tension of the V-belt. 
Clean the chain drive of the drive unit and check the tension. 

Annually 

Full overhaul and cleaning of the complete machine. 

 
 
The time indications are based on uninterrupted operation. When the indicated number of working hours is not 
achieved  during  the  corresponding  period,  the  period  can  be  extended.  However  a  full  overhaul  must  be 
carried out at least once a year. 
 
Due  to  different  working  conditions  it  can’t  be  foreseen  how  frequently  inspections  for  wear  check’s, 
inspection,  maintenance  and  repair  works  ought  to  be  carried  out.  Prepare  a  suitable  inspection  schedule 
considering your own working conditions and experience. 
 
Our specialists will be happy to assist you with more advice. 

Prior  to  any  repair  works  on  the  machine  and  its  drives,  secure  the  machine  against 
unintentional switching on. Put the machine to its safety off position.

  

The machine is in a safe condition when it cannot generate any hazard.

 

 

Follow  additional  operating  and  maintenance  of  OEM  if  included 
during your service and maintenance work. 

 
Further is advised: 

Clean the machine every day with air and non-aggressive materials. Never use a high pressure water cleaner 
to clean the machine. 
 
Store the cleaned and dry machine in a dry and humid free room. Protect the electrical motors from moisture, 
heat, dust and shocks. Remove the abrasive out of the abrasive storage hopper. 
 
 
 

Содержание 1-8DPS30 220V-SP

Страница 1: ...Original instructions OPERATING INSTRUCTIONS 1 8DPS30 1 8DPS55 VERSION 2 4...

Страница 2: ...s Repairs Cleaning Test on By Inspection before initial operation on __________________________________________ By __________________________________________ Date of initial operation ________________...

Страница 3: ...oving of the machine 11 4 6 Connecting the drive motor to the traction wheel 12 4 7 Driving with connected drive motor 12 4 8 The abrasive valve 13 4 9 Separator 13 4 10 Abrasive sealing 13 5 Operatin...

Страница 4: ...2 Machine description The Blastrac blast cleaning machine 1 8DPS Global is a downward blasting machine with a closed abrasive circuit exclusively designed for the pre treatment of dry frost free hori...

Страница 5: ...qualities like weld seams or floor joints are no barriers for the machine m Never operate the machine when workplace is wet Never stay in the rain with the machine n Check if there are any obstacles t...

Страница 6: ...se clothing or jewellery including rings d Stay alert watch what you are doing and use common sense when operating the machine e Always seek professional medical attention immediately in case of injur...

Страница 7: ...ose must be connected properly with a hose clamp and industrial tape e The dust hose must be undamaged and free of obstructions f Always switch on the dust collector first 3 7 Shot steelblasting safet...

Страница 8: ...loading and unloading is avoided i The lifting eyes can also be used to fasten the machine on a pallet or during transport j Always drive backwards when driving up to a ramp or grade and forwards whe...

Страница 9: ...tating parts inside Keep hands clear Lock out shut down before servicing Wear a dust mask class FFP3 or higher Hearing protection is obliged Safety glasses with lateral protection are obliged CE mark...

Страница 10: ...e current legal regulations and directives in force this applies to the protective earth conductor in particular in order to ensure that all safety devices are functioning and to eliminate possible da...

Страница 11: ...the machine to the power supply It has to be switched ON before operating the machine The main power switch can be locked in the OFF position by using a padlock and placing it through the main switch...

Страница 12: ...maximum speed The FORWARD button is used to drive forward press and hold the button to do so WARNING Do not drive forward while blasting This function is only used for maneuvering without blasting Mak...

Страница 13: ...minants from getting into the blast wheel In order to clean the wire mesh drawer the separator cover can be removed or the wire mesh drawer can be removed from the side During operation U should check...

Страница 14: ...e blast motor Switch off the motor and put the main power switch to the OFF position Wait for a complete standstill of all drives Unplug the machine from the power supply Rotate the inverter switch in...

Страница 15: ...The advancing speed depends on the material of the surface to be blast cleaned and the desired profiling The correct advancing speed can be found out by observing the blasted surface and varying the...

Страница 16: ...n an optimum blast pattern Each control cage has a lateral window The position of the window determines where the abrasive is fed onto the blast wheel blades and where it hits the surface to be treate...

Страница 17: ...ixed seat Every 3 months Check the tension of the V belt Clean the chain drive of the drive unit and check the tension Annually Full overhaul and cleaning of the complete machine The time indications...

Страница 18: ...inside the housing The sideliners may stick out the body for max 1mm Tighten the nuts 25 Place the top liner 4 in the housing and make sure that the top liner sits close to the edges of the side liner...

Страница 19: ...drives have to be checked every 3 months 6 4 V belt mounting Reduce the distance between the driving motor and the bearing to release the tension of the V belt drive Carefully put the V belt in the gr...

Страница 20: ...k up Chain tension The travel drive motor is mounted on a receiver plate with slotted holes When it is necessary to re tense the chain this can be carried out by shifting the motor in the slotted hole...

Страница 21: ...ance from new concrete roughening of smooth concrete or natural stone removes coatings with a thickness of 1 3 mm cleaning of steel surfaces Media nr 5 This media is used to create a coarse profile or...

Страница 22: ...ol cage Adjustment of the magnetic valve Shocked blast wheel At the start of the blast process too much abrasive at once hits the wheel The travel speed is too high Clean wire mesh top up abrasive if...

Страница 23: ...n drive Blast wheel motor does not switch on Motor protection switch has triggered Check and switch on again Check the mains power supply Blast wheel motor switches off during operation Safety fuse or...

Страница 24: ...The electrical diagrams of the electrical system are placed inside of the control panel Design and specifications are subject to change without notice by Blastrac BV IMPORTANT NOTES The indicated val...

Страница 25: ...Although the sound pressure level at the operators position does not exceed 80 dB A ear protection is still strongly recommended when working with this machine Old equipment contains valuable material...

Страница 26: ...rd Str 15 50829 K ln Tel 49 0 221 709032 0 Fax 49 0 221 709032 22 Email info blastrac de WWW BLASTRAC DE BLASTRAC UKRAINE SALES SERVICE CENTRE Nezalezhnosti 14 of 21 07400 Brovary Tel 38 0 44 222 51 2...

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