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TROUBLESHOOTING

 

CB9A-030    page 25/28

 

 

 

 

PROBLEM

 

STEP

 

PROBABLE CAUSE 

WHAT TO CHECK

 

IF PROBLEM 

STILL EXISTS 

GO TO STEP ...

4-Way Valve Leaking 
(when equipped) 

Lubricate with a stick lubricant compatible with 
material being transferred. 

Worn or Broken Piston Rings 

Check condition of rings by restricting discharge 
line.  If pressure increases slowly, rings are 
probably faulty. 

Plugged Strainer 

Clean screen as necessary. 

4 Compressor 

Valve 

Faulty 

Remove and inspect for broken or worn springs, 
discs, or bodies. 

5 Compressor 

Drive 

Slipping 

Tighten belts, check for sheared keys, loose keys 
or loose flywheel. 

Low 

Transfer 

Rate 

Piping Improperly Designed or 
Installed 

Use proper pipe sizes. 

No 

Flow 

Excess Flow Valves Slugged 

Stop the compressor to let the excess flow open.  
Installation of a valved bypass line between the 
suction and discharge lines my be necessary. 

3& 4 

Loose Valves 

Tighten valve hold-down screws. 

Knocks or 

Other 

Noises 

Worn Internal Parts 

Inspect through inspection plates and repair as 
necessary. 

10 

Oil Pump Relief Valve Not Properly 
Set. 

Set oil pump relief valve. 

11 

11 

Oil Pump Not Working 

Check the Oil Pump drive tab or stop pin for 
damage. 

12 

12 

Low Oil Level 

Check and fill as necessary 

13 

No Oil 

Pressure 

13 

Dirty Oil Inlet Strainer 

Clean Inlet Strainer 

 

14 Faulty/Worn 

Packing 

Replace 

Packing. 

15 

15 

Piston Rod Scored 

Replace crosshead assemblies and packing. 

16 

Gas 

Leaking 

from 

Crankcase 

Breather 

16 

Improper Seal Arrangement 

See "Seal Arrangements." 

--- 

17 

Valve Closed Downstream of the 
Compressor 

Open Valve 

18 

Relief 
Valve 

Actuates 

18 

Line Blockage Downstream of the 
Compressor 

Locate Blockage and Correct 

--- 

19 

Loose/Broken Mounting or Anchor 
Bolts 

See “Mounting the Compressor Unit“ 

20 

20 Improper 

Mounting 

Ensure base is supported full length.  See 
"Mounting the Compressor." 

21 

21 

Improperly Aligned V-belt Sheaves

See "V-Belt Drives" 

22 

22 

Improperly Installed Flywheel 

See "Compressor Flywheel" 

23 

Shake 

or Vibration 

23 

Nonfunctioning Valves 

Replace or repair valves. 

--- 

Содержание HD942A

Страница 1: ...in the manual look for one of the following signal words and be alert to the potential for personal injury or property damage Warns of hazards that WILL cause serious personal injury death or major p...

Страница 2: ...system must be flushed and decontaminated inside and out prior to performing service or maintenance Hazardous pressure can cause serious personal injury or property damage Disconnecting fluid or pres...

Страница 3: ...mer products may be obtained from Blackmer s website www blackmer com or be contacting Blackmer s Customer Service NAMEPLATE DATA A nameplate is attached to the side of all Blackmer compressors showin...

Страница 4: ...L PACKING ORIENTATION Field 6 3 ring Segmented A 5 ring Segmented B Vent Segmented D SEAL MATERIAL Field 7 PTFE T CYLINDER HEAD Field 8 Ductile Iron A TNT 12 DI Cylinder B TNT 12 DI Cyl Head C PISTON...

Страница 5: ...ntly if the system requires 3 Expansion joints placed within 36 0 9 m of the compressor will compensate for expansion and contraction of the pipes Contact the flexible connector hose manufacturer for...

Страница 6: ...ll capscrews evenly and progressively in rotation to the torque value in Table 4 There must be a gap between the hub flange and the flywheel with installation is complete Do not over torque Do not att...

Страница 7: ...rrosion or even destroy the compressor Figure 4 HDL942 Water Conntections MAXIMIZING COMPRESSOR LIFE Life of critical compressor components such as piston rings valves and packing will vary considerab...

Страница 8: ...be used Seal Type D This seal arrangement is designed to allow the packing to be vented if desired Vent openings to each rod s packing are located in the cylinder casting below the valves The 1 8 open...

Страница 9: ...ameter X 50 tall fitted with an internal stainless steel mist pad a relief valve a manual drain valve and one or two electric float switches Level gauges and automatic drain systems are also available...

Страница 10: ...without guards in place can cause serious personal injury major property damage or death Hazardous gases can cause property damage personal injury or death Flywheel guard contact with moving parts may...

Страница 11: ...nts during compressor operation can cause serious personal injury death or major property damage Hazardous gases can cause property damage personal injury or death Explosive gas can cause property dam...

Страница 12: ...Seal Replacement Feeler gauges or Depth Micrometer Piston Clearance Screwdriver Flat Blade Nameplate screws Packing Installation Pliers Rubber Mallet Arbor Press Wrist Pin Removal Bearing Puller Cran...

Страница 13: ...9 Oil Viscosity Before changing the oil bring the compressor up to normal operating temperature Remove the crankcase drain plug and drain the oil into an adequately sized container Remove the oil pick...

Страница 14: ...4 threaded puller holes If two 1 4 bolts are not readily available the oil pump cover bolts may be used d Remove the upper shims the piston and the lower shims Keep the upper and lower shim sets toget...

Страница 15: ...e same upper and lower halves To avoid confusion work on one connecting rod at a time or mark the individual halves with corresponding numbers 9 Remove the opposite connecting rod and crosshead assemb...

Страница 16: ...e b Lubricate the inside bore of the crosshead guide with light oil c Set the crosshead guide over the piston rods and the crossheads and slowly lower it against the crankcase Make certain that the cr...

Страница 17: ...the upper valve pockets j Rotate the crankshaft until the piston is at bottom dead center Measure the clearance between the piston and packing box through a lower valve pockets k Compare the piston cl...

Страница 18: ...wrench is helpful 3 Push the unloader piston out the top of the unloader body 4 Inspect and replace the seals as needed note the seal orientation 5 Inspect the unloader body bore it must be clean and...

Страница 19: ...lve after removing the unloader actuator retaining ring actuator spring and post b Separate the valve halves and remove springs and plate c Inspect and replace worn components d Reassemble valves as s...

Страница 20: ...G BOX a Remove the bolts from the bottom of the packing box then remove the packing gland and packing spacer b Remove the packing cups with packing ring pairs and O rings If the packing cups are diffi...

Страница 21: ...SEAL PACKING REPLACEMENT CB9A 030 page 21 28 Figure 19 Type D Packing Detail Figure 17 Type B Packing Detail...

Страница 22: ...y lubricated with oil several times during the first 60 minutes of compressor operation This will prevent overheating of the piston rods and potential damage to the packing material If possible perfor...

Страница 23: ...mbly d Press a bearing cone onto each end of the crankshaft with the tapered end outward The bearing race should rest against the shoulder on the crankshaft e Lubricate the bearings with grease 8 Inst...

Страница 24: ...age to the compressor may occur Complete compressor disassembly and replacement of rod packing bearings and other parts may be required 1 Keep a written record storage procedures performed preferably...

Страница 25: ...lve hold down screws 9 Knocks or Other Noises 9 Worn Internal Parts Inspect through inspection plates and repair as necessary 4 10 Oil Pump Relief Valve Not Properly Set Set oil pump relief valve 11 1...

Страница 26: ...NOTES CB9A 030 page 26 28...

Страница 27: ...rface Temperature An ATEX compliant temperature switch must be installed if the compressor is used in an ATEX zone It is the end users responsibility to ensure the compressor does not exceed the tempe...

Страница 28: ...1528 3 e 5...

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