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101-C00    Page 7/20 

OPERATION 

 

Operation without guards in place can 
cause serious personal injury, major 
property damage, or death. 

 

Do not operate 

without guard 

in place 

 

 

 

Disconnecting fluid or pressure 
containment components during pump 
operation can cause serious personal 
injury, death or major property damage 

 

Hazardous pressure 

can cause personal 

injury or property 

damage

 

 

Failure to relieve system pressure prior 
to performing pump service or 
maintenance can cause personal injury 
or property damage. 

 

Hazardous pressure 

can cause personal 

injury or property 

damage 

 

 

Pumps operating against a closed valve 
can cause system failure, personal 
injury and property damage  

 

Hazardous pressure 

can cause personal 

injury or property 

damage 

 

PRE-START UP CHECK LIST 

1.  Check the alignment of the pipes to the pump. Pipes 

should be supported so that they do not spring away or 
drop down when pump flanges or union joints are 
disconnected. 

2.  Verify proper coupling alignment on long coupled units. 

3.  For GNX(H) models: 
 

3a.    Bolt down the pump foot, while supporting the motor 

 

 

with an appropriate lifting device (e.g. crane) 

 

3b.   Place a .125” thick shim under each of the motor 

   mounting 

holes 

 

3c.   Slowly lower the motor until it is unsupported 

 

3d.  Try pulling out each of the shims, while noticing the 

 

 

 the pull tension 

 

3e.  If the shims closest to the motor shaft easily pull out, 

 

 

increase the shim thickness the same at all 

 

 

locations and recheck 

 

3f. 

If the shims furthest from the motor shaft easily pull 

 

 

out, decrease the shim thickness the same at all 

 

 

locations and recheck 

3g.  The unit is properly shimmed when all 4 motor 

shims have the same amount of tension when 
pulled 

3h.  Bolt down the motor with the appropriate fastener. 

4.  The GNX(H)2 and GNX(H)2.5 gearbox will be shipped 

with Mobil SHC630 synthetic oil.  The GNX(H)3 and 
GNX(H)4 will be shipped with Mobil SHC Gear 220 
synthetic oil.  If replacing the oil, refer to the 

GEAR 

REDUCER MAINTENANCE 

section. 

NOTICE: 

The GNX(H) Gear Reducer is shipped with the correct 
amount of synthetic oil.  If the unit will be orientated in a 
non-standard way, please consult the factory for 
lubrication information 

5. 

On GNX(H) models shipped without the gear reducer 
attached, the inboard bearings are NOT greased at 
the factory.  The inboard bearing MUST be greased 

after installation of the gear reducer and prior to 
initial pump start up. 

 See “Pump Lubrication” in the 

Maintenance section of this manual. 

6.  Check the entire pumping system to verify that the proper 

inlet and discharge valves are fully open, and that the 
drain valves and other auxiliary valves are closed. 

7.  Install vacuum and pressure gauges on the pump in the 

1/4” NPT connections provided to check suction and 
discharge conditions after pump start-up. 

8.  Check the wiring of the motor, and briefly turn on the 

power to make sure that the pump rotates in the direction 
of the rotation arrow. 

Содержание GNX2.5A

Страница 1: ...Blackmer Customer Service PUMP PUMP PARTS LIST MODEL 2 2 5 3 4 GNX H 101 C01 101 C02 101 C03 101 C04 SAFETY DATA This is a SAFETY ALERT SYMBOL When you see this symbol on the product or in the manual...

Страница 2: ...without guard in place Hazardous pressure can cause personal injury or property damage PUMP DATA PUMP IDENTIFICATION A pump Identification tag containing the pump serial number I D number and model de...

Страница 3: ...g For viscosities greater than 1000 SSU consult the strainer manufacture instructions Strainers must be cleaned regularly to avoid pump starvation 4 The intake system must be free of air leaks 5 Expan...

Страница 4: ...disconnect and lockout electrical power or engine drive before attempting maintenance can cause severe personal injury or death Hazardous machinery can cause serious personal injury Motor adapters all...

Страница 5: ...o the face of the splined shaft and record that measurement as A in the equation below 2 Measure depth of coupling engagement zone and record the measurement as B in the equation below 3 Add A B and s...

Страница 6: ...5 mm R38 42 0 12 3 0 mm R48 0 14 3 5 mm R65 0 18 4 5 mm R90 0 22 5 5 mm PUMP ROTATION A right hand pump rotates clockwise with the intake and relief valve on the right side when viewed from the drive...

Страница 7: ...shaft easily pull out increase the shim thickness the same at all locations and recheck 3f If the shims furthest from the motor shaft easily pull out decrease the shim thickness the same at all locati...

Страница 8: ...d motor 5 Check the flow rate to ensure the pump is operating within the expected parameters Record flow rate in the Initial Start Up Information section 6 Check the pressure setting of the relief val...

Страница 9: ...ction lift may cause cavitation Partial closing of the discharge valve WILL result in internal relief valve chatter and is NOT recommended For these applications install an external system pressure co...

Страница 10: ...ile the pump is running NOTICE The inboard bearings of GNX H models shipped without the gear reducer attached are NOT greased at the factory The inboard bearing MUST be greased after installation of t...

Страница 11: ...lockwashers 24B To remove a Bend up the engaged lockwasher tang and rotate the locknut counterclockwise to remove it from the shaft b Slide the lockwasher off the shaft Inspect the lockwasher for dama...

Страница 12: ...ft fully into the cylinder d Install the remaining vanes into the top positions of the rotor Rotate the shaft by hand to engage the drive tangs of the mechanical seal jacket in the rotor slots 9 Apply...

Страница 13: ...r with the pump shaft 16 Install the Adapter screws 20C into the inboard head and torque to 23 ft lbf 17 RELIEF VALVE ASSEMBLY a Insert the valve 9 into the relief valve bore of the casing with the fl...

Страница 14: ...ake windings to verify the integrity of the winding insulation and inspect all terminal box openings and wire connection areas to verify that all components are dry and free of corrosion Long Term Sto...

Страница 15: ...l with EP Additive PAO Synthetic Polyalphaolefin Oil PAO EP Synthetic Polyaphoalefin Oil with EP Additive FG Food Grade Oil Figure 10 Standard Gearbox Orientation NOTICE The Ambient Temperature is int...

Страница 16: ...h a closed discharge line 3 Pump not securely mounted 4 Bearings worn or damaged 5 Vibration from improperly anchored piping 6 Bent shaft or drive coupling misaligned 7 Excessively worn rotor 8 Malfun...

Страница 17: ...101 C00 Page 17 20 GEAR REDUCER TROUBLESHOOTING NOTICE Maintenance shall be performed by qualified technicians only following the appropriate procedures and warnings as presented in this manual...

Страница 18: ...101 C00 Page 18 20 This page intentionally left blank...

Страница 19: ...101 C00 Page 19 20 This page intentionally left blank...

Страница 20: ...215 GPM HXL 6 8 10 Sliding Vane Pumps 130 to 2 220 GPM Refineries Terminals Barges Ships Reciprocating Gas Compressors Liquefied Gas Transfer Boosting Vapor Recovery Hand Operated Pumps Dispensing Tra...

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