Battery Capacity Analyzer User Manual
4
WARNING
Do not operate instrument if damaged
If the instrument is damaged, appears to be damaged, or if any liquid, chemical, or other material gets on or inside the
instrument, remove the instrument’s power cord, remove the instrument from service, label it as not to be operated, and
return the instrument to B&K Precision for repair. Notify B&K Precision of the nature of any contamination of the
instrument.
Clean the instrument only as instructed
WARNING
Do not clean the instrument, its switches, or its terminals with contact cleaners, abrasives, lubricants, solvents, acids/
bases, or other such chemicals. Clean the instrument only with a clean dry lint-free cloth or as instructed in this manual.
Do not touch live circuits
WARNING
Instrument covers must not be removed by operating personnel. Component replacement and internal adjustments must
be made by qualified service-trained maintenance personnel who are aware of the hazards involved when the
instrument’s covers and shields are removed. Under certain conditions, even with the power cord removed, dangerous
voltages may exist when the covers are removed. To avoid injuries, always disconnect the power cord from the
instrument, disconnect all other connections (for example, test leads, computer interface cables, etc.), discharge all
circuits, and verify there are no hazardous voltages present on any conductors by measurements with a
properly-operating voltage-sensing device before touching any internal parts. Verify the voltage-sensing device is
working properly before and after making the measurements by testing with known-operating voltage sources and test
for both DC and AC voltages. Do not attempt any service or adjustment unless another person capable of rendering first
aid and resuscitation is present.
Do not insert any object into an instrument’s ventilation openings or other openings.
Servicing
Do not substitute parts that are not approved by B&K Precision or modify this instrument. Return the instrument to B&K
Precision for service and repair to ensure that safety and performance features are maintained.
For continued safe use of the instrument
● Do not place heavy objects on the instrument.
● Do not obstruct cooling air flow to the instrument.
● Do not place a hot soldering iron on the instrument.
CAUTION
Battery Capacity Analyzer User Manual
5
Table of contents
1
GENERAL OPERATING INSTRUCTIONS ................................................................................................6
1.1
Ready The 603B
.................................................................................................................................................. 6
2
BUTTON DESCRIPTIONS ........................................................................................................................8
3
QUICK TEST MODE – SOC ......................................................................................................................9
3.1
Quick Test Mode - Pass/Fail
.............................................................................................................................. 11
3.2
Quick Test Mode - Charger Circuit Test
............................................................................................................. 12
4
MAIN MENU ............................................................................................................................................14
4.1
View/Edit Records
.............................................................................................................................................. 14
4.2
Record Indicators
..............................................................................................................................................
15
4.3
Database Record Format
.................................................................................................................................. 16
4.3.1
System type field
.................................................................................................................................. 17
4.3.2
On-screen keyboard
............................................................................................................................. 17
4.3.3
Numeric type fields
............................................................................................................................... 18
4.4
Add New Record
................................................................................................................................................ 18
4.5
Load Test ........................................................................................................................................................... 18
4.6
System
...............................................................................................................................................................
19
4.6.1
Setting date
.......................................................................................................................................... 20
4.6.2
Setting time
.......................................................................................................................................... 20
4.6.3
Deleting records
................................................................................................................................... 20
4.6.3.1
Delete one record
.................................................................................................................. 20
4.6.3.2
Delete range of records
......................................................................................................... 21
4.6.3.3
Delete all records
.................................................................................................................. 22
4.6.4
Factory Restore
.................................................................................................................................... 22
4.6.5 Calibration
............................................................................................................................................
23
4.6.6
SOC Profile Settings
.............................................................................................................................
23
4.6.7 SOC Table Selection
............................................................................................................................. 24
4.6.8
Back Light
............................................................................................................................................
25
4.6.9
SOC Weighting
.....................................................................................................................................
25
4.6.10
Firmware Version
.................................................................................................................................. 26
4.6.11 Fan Start
.............................................................................................................................................. 26
4.7
Record Test Mode
.............................................................................................................................................. 27
4.8
Record Mode Charger Circuit Test
.................................................................................................................... 28
5
FIRMWARE UPDATE PROCEDURES ....................................................................................................30
5.1
Firmware Update Instructions
............................................................................................................................
30
5.2
Restoring the Calibration Data
...........................................................................................................................
33
6
CALIBRATION PROCEDURES ...............................................................................................................34
6.1
Equipment ..........................................................................................................................................................
34
6.2
Voltage Calibration
.............................................................................................................................................
35
6.3
Current Calibration .............................................................................................................................................
36
6.4
Load Calibration .................................................................................................................................................
37
7
SPECIFICATIONS....................................................................................................................................38
8
SERVICE ..................................................................................................................................................39
9
LIMITED ONE-YEAR WARRANTY .........................................................................................................40
10
CE DECLARATION .................................................................................................................................41