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BioPak 240R-NIOSH User Instruction Manual 

47C090, Revision C 

Page 8 of 25 

1.  INTRODUCTION 

1.1 Breathable Oxygen 

Oxygen used to supply or charge the 

breathing apparatus must be medical or 

aviation grade oxygen with moisture content 

less than 50 mg/m

3

 at 3000 psi (207 bar).  

The composition of suitable oxygen is given 

below and provides the maximum level of 

contaminates in the source oxygen 

acceptable for use in the BioPak. 

Oxygen: 

99.5% 

minimum

 mole 

Carbon Dioxide:

  300 ppm 

maximum

 

Carbon Monoxide:

 10 ppm 

maximum

 

The purity/quality of oxygen used in the 

breathing apparatus should be tested 

periodically in accordance with national 

regulations. 
National regulations must be observed. 
Personnel dealing with compressed oxygen 

and compressed oxygen cylinders must be 

fully trained in the use and handling of 

compressed oxygen. 

1.2 Apparatus Duration 

The apparatus will provide the user with 440 

liters of compressed oxygen and has been 

rated for a 4-hour duration according to 

specifications in 42CFR84.  Actual duration 

of the apparatus may vary due to factors 

such as: 

 

Workload:  high work rates will 

increase consumption rates of 

oxygen. 

 

Facemask Seal:  poor seal of mask 

will result in system leaks and high 

consumption rates. 

 

Physical Fitness of Wearer 

 

System Leaks:  leaks in the BioPak 

system will result in high oxygen 

consumption and reduced BioPak 

duration. 

It is important that all wearers are aware of 

the above factors and take account of them 

when assessing BioPak duration. 
It is equally important that all wearers 

understand that the BioPak 240R respirator 

is a positive-pressure apparatus.  Leaks in 

the apparatus itself or in the seal between 

the wearer’s face and the facemask will lead 

to the apparatus adding additional oxygen to 

maintain positive pressure. 

1.3 Personnel Training 

Personnel who use closed-circuit, self-

contained, positive-pressure, compressed 

oxygen breathing apparatus must be fully 

trained in accordance with these 

instructions, local and national regulations. 
These instructions cannot replace an 

accredited training course provided by 

qualified instructors in the proper and safe 

use of 

Biomarine

 breathing apparatus. 

Please contact 

Training & Technical 

Support Services

 or your local distributor 

for training course details. 

Training & Technical Support Services: 
Biomarine Inc. 

456 Creamery Way 

Exton, PA 19341 

United States of America 
Tel:  +1 610.524.8800 
Fax:  +1 610.524.8807 
Web:  www.BioPak 240R.com 

1.4 Servicing 

The BioPak 240R must be serviced at 

scheduled intervals by qualified benchmen 

personnel who have completed a formal 

training course and hold a current certificate 

for the service and repair of 

Biomarine 

breathing apparatus. 

Turn Around Maintenance

 shall be 

performed after each use of the BioPak 

240R as detailed in the 

BioPak 240R 

Benchman Manual

Long Term Maintenance

 must be 

performed on a monthly basis, if the BioPak 

is in constant use; or, on a quarterly basis if 

the BioPak is being used less than once per 

month, as defined in the 

BioPak 240R 

Benchman Manual

Electronics Intrinsic Safety Assessment 

Procedure 

must be performed each time 

the batteries are replaced in the alarming 

system as defined in the 

BioPak 240R 

Benchman Manual. 

Benchman training and service contracts 

can be provided by contacting 

Training & 

Technical Support Services. 

Содержание BioPak 240 REVOLUTION

Страница 1: ...BioPak 240R NIOSH User Instruction Manual 47C090 Revision C Page 1 of 25 BioPak 240R NIOSH Closed Circuit Self Contained Breathing Apparatus User Instructions 47C090 Revision C April 2018...

Страница 2: ...Optional Attachments 13 3 PREPARATION FOR USE 14 3 1 Maintenance Tag Inspection 14 3 2 Mask Preparation 14 3 3 BioPak Positioning 14 3 4 PCM Installation 14 3 5 Carbon Dioxide Scrubber Installation 1...

Страница 3: ...ECTION D47C009 X X X PNEUMATIC ASSEMBLY D47C008 X X X UPPER HOUSING D47C007 X X X LOWER HOUSING D47C006 X X X BREATHING HOSE D47C005 X X X PROTECTION 1 240 MIN 3000 PSIG SC PD 240 MIN 3000 PSIG SC PD...

Страница 4: ...for use with one of the to Biomarine BP240R Breathing The connectors can only be connected Rayovac Corp A1604 Panasonic Industrial Co 6AM6 MSHA Approval No 18 A060028 0 BIOMARINE NTRON INC Tested for...

Страница 5: ...hat could limit or prevent the use of the BioPak 240R Emphysema Chronic Obstructive Pulmonary Disease Bronchial Asthma X Ray evidence of Pneumonia Evidence of reduce pulmonary function Coronary Artery...

Страница 6: ...rough cleaning and disinfection of the facemask breathing hoses and breathing loop must be completed in accordance with procedures provided in this manual Use with adequate skin protection when worn i...

Страница 7: ...talled into the BioPak for use must be of exactly the same shape and type DISCLAIMER This manual presents the minimum recommended procedures for maintaining the BioPak 240R End users are free to imple...

Страница 8: ...Pak 240R respirator is a positive pressure apparatus Leaks in the apparatus itself or in the seal between the wearer s face and the facemask will lead to the apparatus adding additional oxygen to main...

Страница 9: ...factory service can be obtained by contacting Training Technical Support Services Reference details are provided in the BioPak 240R Benchman Manual concerning spare part identification accessory iden...

Страница 10: ...SA standards illustrated by the approval labels in the beginning of this manual 2 2 Harness The BioPak harness is padded to increase wearer comfort The flame retardant harness is manufactured from Kev...

Страница 11: ...lly wrapped aluminum carbon fibre composite cylinder that is secured into the apparatus via connection to the pressure regulator and a hold down strap The cylinder will provide containment of the oxyg...

Страница 12: ...rnesses and require no use of Anti Fogging agents due to a permanently mounted anti fog film Speech diaphragms are provided to allow verbal communication and all masks are provided with a magnetic wip...

Страница 13: ...loop to the external atmosphere Kevlar breathing hose covers provide additional abrasion protection to breathing hoses Radiant heat guards provide additional breathing hose protection against high rad...

Страница 14: ...0 or PRO PP mask DOES NOT require the application of anti fogging agents of any kind If the optional magnetic wiper is utilized soak both chamois surfaces of the wiper pieces with water and install on...

Страница 15: ...chamber as shown below WARNING Failure to install the moisture pad will result in scrubber flooding and caused elevated carbon dioxide levels in the inhalation gas that could lead to injury or death W...

Страница 16: ...15 minutes 61 to 90oC 194oF 6 minutes 90oC 4 DONNING THE APPARATUS 4 1 Attachment of Cap Lamp Battery and or Self Rescuer The harness provides for the optional connection of a cap lamp battery pack a...

Страница 17: ...snug the apparatus to the hips 5 Connect and adjust the harness chest strap 6 Position and secure the pressure gauge to the shoulder strap 7 Flip the breathing hoses over the shoulders and secure hos...

Страница 18: ...um of 3000 psi 207 bar pressure to achieve full apparatus duration The LED shall initially flash RED GREEN BLUE with the horn sounding The LED shall then flash GREEN to signal acceptable system status...

Страница 19: ...e if the check valves do not pass the tests of steps 3 and 4 5 Depress the red emergency bypass for 1 2 seconds and release Verify the sound of oxygen gas additions into the breathing chamber while th...

Страница 20: ...r the horn sounds the wearer shall retire to a safe location as quickly as possible to doff the apparatus Should the LED cease to flash or is not flashing GREEN the wearer shall retire to a safe locat...

Страница 21: ...ressure regulator may require tightening prior to use when the BioPak is utilized in low temperature situations 5 8 Facemask Fogging The mask requires no application of any type of anti fogging agent...

Страница 22: ...ter storage at 300 psig 207 bar pressure Battery Power 9 Vdc Life 200 hours or six months Type Only the below types may be used Energizer 522 Panasonic 6AM6 Rayovac A1604 Duracell MN1604 Carbon Dioxid...

Страница 23: ...g goods These warranties do not extend to the goods if they have been subjected to misuse neglect or accident including extended exposure to direct flames and or caustic chemical products after its de...

Страница 24: ...ual 47C090 Revision C Page 24 of 25 REVISION RECORD Revision Description AAR No TN No A Initial release replaced A47D135 Revision M BIO1601 20695 B Added AVIWT Microphone to Draft Label BIO1704 22034...

Страница 25: ...BioPak 240R NIOSH User Instruction Manual 47C090 Revision C Page 25 of 25 This page left intentionally blank...

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