Binder 9010-0269 Скачать руководство пользователя

Страница: 1 / 69

Issue 03/2011

Art. No. 7001-0127

Operating Manual

Translation of the Original Operating Manual

APT.line™ FDL 115

Safety / paint drying ovens
for drying of limited quantities of solvents

with microprocessor program controller RD3

Model Art.

No.

FDL 115 (E2)

9010-0269, 9110-0269

BINDER GmbH

Address

Post office box 102

D-78502

Tuttlingen

Tel.

+49 7462 2005 0

Fax

+49 7462 2005 100

Internet http://www.binder-world.com
E-mail [email protected]
Service Hotline

+49 7462 2005 555

Service Fax

+49 7462 2005 93 555

Service E-Mail

[email protected]

Service Hotline USA

+1 866 885 9794 or +1 631 224 4340

Service Hotline Spain

+34 9492 677 23

Service Hotline Asia Pacific

+852 39070500 or +852 39070503

Service Hotline Russia and CIS +7 495 98815 17

Содержание 9010-0269

Страница 1: ...69 BINDER GmbH Address Post office box 102 D 78502 Tuttlingen Tel 49 7462 2005 0 Fax 49 7462 2005 100 Internet http www binder world com E mail info binder world com Service Hotline 49 7462 2005 555 S...

Страница 2: ...irective 95 16 CE refonte EMV Richtlinie 2004 108 EG EMC Directive 2004 108 EC Directive CEM 2004 108 CE Richtlinie 2004 108 EG des Europ ischen Parlaments und des Rates vom 15 Dezember 2004 zur Angle...

Страница 3: ...EN 61010 1 2010 R gles de s curit pour appareils lectriques de mesurage de r gu lation et de laboratoire Partie 1 Prescriptions g n rales CEI 61010 1 2010 NF EN 61010 2011 EN 61010 2 010 2003 Sicherhe...

Страница 4: ...e de commande et de laboratoire Exi gences relatives la CEM Partie 1 Exigences g n rales CEI 61326 1 2005 AC1 2008 NF EN 61326 1 2006 mod EN 61326 2 2 2006 Elektrische Mess Steuer Regel und Laborger t...

Страница 5: ...FDL E2 03 2011 page 5 68 Certificate for the GS mark of conformity of the Deutsche Gesetzliche Unfallversicherung e V German Social Accident Insurance DGUV...

Страница 6: ...FDL E2 03 2011 page 6 68...

Страница 7: ...rol panel 19 2 3 Solvent curve FDL 115 19 3 COMPLETENESS OF DELIVERY TRANSPORTATION STORAGE AND INSTALLATION 20 3 1 Unpacking and checking equipment and completeness of delivery 20 3 2 Guidelines for...

Страница 8: ...ERVICE 53 14 1 Maintenance intervals service 53 14 2 Replacing the intake filter 54 14 3 Cleaning and decontaminating the safety paint drying oven 54 14 4 Sending the unit back to BINDER GmbH 55 15 DI...

Страница 9: ...ng operation and maintenance In no event shall BINDER be held liable for any dam ages direct or incidental arising out of or related to the use of this manual This operating manual cannot cover all co...

Страница 10: ...l indicates a risk of injury Observe all measures that are marked with the safety alert symbol in order to avoid death or injury 1 2 3 Pictograms Warning signs Electrical hazard Hot surface Explosive...

Страница 11: ...arily emphasized in the same way in order to avoid disruptions that could result in direct or indirect injury or property damage 1 3 Localization position of safety labels on the unit The following la...

Страница 12: ...z Power frequency 50 60 Hz Usable volume 0 115m Usable volume 0 115 m Steam space 0 156m Total steam space 0 156 m Max solvent at nominal temp 3 0g Highest permissible solvent quantity at 300 C 572 F...

Страница 13: ...the employers liability insurance association for Germany BINDER GmbH is only responsible for the safety features of the unit provided skilled electricians or quali fied personnel authorized by BINDE...

Страница 14: ...ed use The BINDER safety paint drying oven FDL 115 is suitable for drying and burn in of lacquers and similar liquid coating materials which are containing solvents that can form explosive mixtures wi...

Страница 15: ...mber is not necessary since there is an effective forced air motion in the entire steam room Throttle valves No throttle valves are used i e the full air change occurs permanently Protecting the heati...

Страница 16: ...er dryers and continuous dryers EN 1539 2009 Appendix B According to this standard the safety paint drying oven s technical data chap 17 3 must be included in the calculation and it is required to set...

Страница 17: ...ctronic program controller RD3 with digital display This permits programming of temperature cycles The APT line preheating chamber system ensures high level of spatial and time based temperature preci...

Страница 18: ...ew FDL 115 with optional window A Control panel B Microprocessor program controller RD3 C Temperature safety device class 2 according to DIN 12880 2007 D Main power switch ON OFF E Solvent curve F Doo...

Страница 19: ...the drying tempera ture 2 3 Solvent curve FDL 115 0 00 5 00 10 00 15 00 20 00 25 00 30 00 35 00 5 0 6 0 7 0 8 0 9 0 1 0 0 1 1 0 1 2 0 1 3 0 1 4 0 1 5 0 1 6 0 1 7 0 1 8 0 1 9 0 2 0 0 2 1 0 2 2 0 2 3 0...

Страница 20: ...rier immediately if transportation damage has occurred The final tests of the manufacturer may have caused traces of the shelves on the inner surfaces This has no impact on the function and performanc...

Страница 21: ...llation site condensation may form Before start up wait at least one hour until the chamber has attained ambient temperature and is completely dry 3 4 Location of installation and ambient conditions S...

Страница 22: ...th housing protection IP 54 in fire endangered areas observe DIN VDE 0100 482 2003 for Germany Operation of the cooling slots must on no account be impaired The vapors produced when the heating the co...

Страница 23: ...pply voltage with the data indicated on the type plate See also electrical data chap 17 3 To completely separate the unit from the power supply you must disconnect the power plug Install the unit in a...

Страница 24: ...ot exceed the maximally permitted solvent quantity for the selected drying temperature Refer to the solvent curve at the oven front chap 2 3 Adjust the temperature safety device according to the selec...

Страница 25: ...deleted The maximum length of an individual program section can be set to either 99 hs 59 min or to 999 hs 59 min setting in the user level chap 10 This setting is then valid for all program sections...

Страница 26: ...ecting the program course as start delay time or number of program cycles Program start Week program editor chap 7 Setting the shift points User level chap 10 User specific controller settings Setting...

Страница 27: ...rrow keys Value is shown in display 1 Press key Display 1 shows e g 90 0 actual temperature set point 2 visible only if week program timer is activated in the user level chap 10 Display 2 shows SP2 TE...

Страница 28: ...al state of week program timer channel 1 Off channel 2 Off Press down key for 5 sec Display 1 shows e g 0000 Display 2 shows PROGRAM EDITOR you are in the program editor Press down key for 5 sec Displ...

Страница 29: ...g arrow keys Value is shown in display 2 Press key Display 1 shows 0000 Display 2 shows Ch1 SP2 Off entry of the state of channel 1 actual setting Off Enter the state of channel 1 On or Off using arro...

Страница 30: ...m title Project Date Time Channel 1 tem perature Channel 2 Day of the week hh mm AM PM ON SP2 OFF SP1 ON OFF S1 S2 S3 Monday S4 S1 S2 S3 Tuesday S4 S1 S2 S3 Wednesday S4 S1 S2 S3 Thursday S4 S1 S2 S3...

Страница 31: ...subsequent program section You can program all kinds of temperature transitions by the appropriate design of the program section timing Gradual temperature changes set point ramp The set point gradual...

Страница 32: ...am with default setting Ramp Section SEC Temperature set point C TEMP Section length hh mm TIME S01 40 00 30 S02 60 01 30 S03 90 01 00 S04 90 03 20 S05 110 00 01 The values of such a program table can...

Страница 33: ...tep with a section time of at least one minute Otherwise the program will stop one section too early because the program line is incomplete 8 1 2 Programming with setting step With setting Step select...

Страница 34: ...the temperature value previously entered in fixed value entry mode Before starting the program check the set point value entered in fixed value entry mode After program rundown temperature will equil...

Страница 35: ...section with X W Select program P01 or P02 using arrow keys Value is shown in display 1 Press key In the selected program P01 or P02 program sections can be selected Display 1 shows e g 01 section S01...

Страница 36: ...length in hh mm Display 2 shows alternating CONTINUE X W information go on with X W Enter section length set point of S01 in hh mm using arrow keys Value is shown in both displays Press key Selecting...

Страница 37: ...8 3 Program table template Program editor Program title Project Program No Date Section SEC Temperature set point C TEMP Section length hh mm TIME S01 S02 S03 S04 S05 S06 S07 S08 S09 S10 S11 S12 S13 S...

Страница 38: ...m sections can be selected Display 1 shows e g 01 actual selection of the section S01 P01 SEC program section can be selected Display 2 shows alternating CONTINUE X W information set point entry with...

Страница 39: ...nd of the program the temperature will equilibrate to this value This value must not exceed the permitted drying temperature for the used solvent quantity DANGER Too high temperature after the program...

Страница 40: ...program Display 2 shows SEL PRG select program 1 or 2 Enter program number 1 or 2 using arrow keys Value is shown in display 1 Next step entry of program course settings Press program key Display 1 sh...

Страница 41: ...has been previously entered in the fixed value entry mode 10 User level In this menu the following parameters can be se in brackets the corresponding abbreviated information given in display 2 Unit ad...

Страница 42: ...mited illumination which will automatically go off 300 sec after the last entry Program type selection PrgSelec Select between entry of two programs with up to 10 sections each or of one program with...

Страница 43: ...splay mode 12h 24h Select between 12 hours display AM or PM or 24 hours Date of the real time clock Date Main menu Use the program key to access the settings of year month and day in the corresponding...

Страница 44: ...keys e g 0001 basic setting or the valid code in case it has been previously changed in this menu Value is shown in both displays Automatically forward after 2 sec Display 1 shows 1 actual address 1...

Страница 45: ...r of operating hours hhhh mm actual setting 1000 hs Set value using arrow keys Setting is shown in both displays Press key Display 1 shows 0000 no function Display 2 shows Op back No reset counter of...

Страница 46: ...000 Display 2 shows Setp sim Ramp ramp or step actual setting ramp Select between Ramp and Step using arrow keys Setting is shown in display 2 Press key Display 1 shows 0000 Display 2 shows Tol band 0...

Страница 47: ...ctual setting 15 Display 2 shows Day 15 Setting the day of the real time clock Set day 1 up to 31 using arrow keys Setting is shown in display 2 Press key EXIT Press key Display 1 shows 0000 Display 2...

Страница 48: ...ng the maximum permissible temperature Please observe the guideline BGI GUV I 850 0 on safe working in laboratories formerly BGR GUV R 120 or ZH 1 119 laboratory guidelines issued by the employers lia...

Страница 49: ...sition 10 unit protection When the set point is reached turn back the control knob 2 until its trip point turn it counter clockwise is reached The red alarm lamp 2a lighting up identifies the trip poi...

Страница 50: ...ntrolSystem The connection to a computer is established using the FDL interface via an interface converter RS 422 RS 232 Confirm that the interface mode is correctly set to Modbus in the user level ch...

Страница 51: ...e with one deci mal point curve representation see Manual for Setting Matrix Printer Epson LX 300 Art No 7001 0041 In every 5th line the set print interval Ptime in minutes is noted The printer interv...

Страница 52: ...422 interface as a second measuring channel and can be documented by the communication software APT COM developed by BINDER option chap 13 1 Socket inner chamber Pincer type sensor Material sample Mag...

Страница 53: ...nction of the flow monitor once a year Record the results of the maintenance tests in a service log Replace the door gasket only when cold Otherwise the door gasket may become damaged We recommend tak...

Страница 54: ...e safety paint drying oven including the drip pans drip trays and exhaust air ducts Remove the remnants of coating material at suitable intervals Disconnect the chamber from the power supply before cl...

Страница 55: ...o the unit Do NOT use acidic or chlorine cleaning detergents We recommend using the neutral cleaning agent Art No Art Nr 1002 0016 for a thorough and mild cleaning Any corrosive damage that may arise...

Страница 56: ...f the unit in the Federal Republic of Germany According to directive 2002 96 EC of the European Parliament and of the Council on waste electrical and electronic equipment WEEE BINDER devices are class...

Страница 57: ...d sources of infection from the unit dispose of it as special waste according to national law Fill out the contamination clearance certificate chap 18 and enclose it with the unit WARNING Contaminatio...

Страница 58: ...nces in order to eliminate any health hazards to the employees of the recycling companies Prior to handing the unit over to a recycling company it is the user s responsibility that it is free from tox...

Страница 59: ...ntroller Safety device has turned off the oven Limit temperature reached Safety device class 2 chap 12 1 set too low Allow the oven to cool down the oven and press the RESET button Check temperature s...

Страница 60: ...rance limits in order to permit maximum heating speed Program stops one section too early Program line is incomplete When programming define the end value of the desired cycle by adding an additional...

Страница 61: ...ical data refers to the so defined usable volume Do NOT place samples outside this usable volume Do NOT load this volume by more than half to enable sufficient airflow inside the chamber Do NOT divide...

Страница 62: ...gend 1 If the volume of the dry goods inserted in the dryer exceeds 10 of the total steam area it must be deducted in the calculation of the total steam volume 2 Up to 98 of the set value 3 Procedure...

Страница 63: ...100 mm 3 94 inch Options accessories Access ports with various diameters with silicone plug Rack chrome plated or stainless steel Perforated rack stainless steel Rack lockings 4 pieces Reinforced rac...

Страница 64: ...ture resistant 8012 0499 Controller RD3 with week program timer 5014 0102 Thermostat class 2 30 C 86 F to 320 C 608 F 5006 0008 Turning knob for thermostat class 2 8009 0004 Protective cover for therm...

Страница 65: ...FDL E2 03 2011 page 65 68 17 6 Dimensions FDL 115 100 795 22 834 685 50 435 602 435 260 320 R A R A Figure 17 Dimensions FDL 115...

Страница 66: ...auteil eintrifft Eine weitere Ko pie soll dem Ger t Bauteil beigef gt sein Ggf ist auch die Spedition zu informieren Incomplete information or non conformity with this procedure will inevitably lead t...

Страница 67: ...ubstances weder giftige noch sonstige gef hrliche Stoffe enth lt oder solche anhaften That eventually generated reaction products are non toxic and also do not represent a hazard auch evtl entstandene...

Страница 68: ...n entsteht haften und BINDER gegen eventuell entstehende Schadenanspr che Dritter freistellen We are aware that in accordance with Article 823 of the German Civil Code BGB we are directly liable with...

Страница 69: ......

Результаты поиска

Содержание 9010-0269

Отзывы:

Похожие инструкции для 9010-0269

Бренды по названию

Популярные бренды

Binder 9010-0269, Руководство по эксплуатации

Результаты поиска

Содержание 9010-0269

Отзывы:

Похожие инструкции для 9010-0269

Бренды по названию

Популярные бренды