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Part No 500402 

26 

F020513A 

BC2403 Series Brush Cutter Owner’s Manual 

 

ITEM  

NO 

 DESCRIPTION 

BC2403HEB 

BC2403H  

BC2403IC  

Part No 

QTY 

Part No 

QTY 

Part No 

QTY 

Deck Assembly with Labels  

500407 

500407 

500407 

Deflector Front BC2402 

500125 

500125 

500125 

Transaxle 3 SPD BC2402  

500365 

500365 

500365 

Pulley 5.0" OD ‘A’ Section 

830180 

830180 

830180 

10 

Belt Traction Drive  

500119 

500119 

500119 

11 

Plate Pivot Idler/Shifter  

500122 

500122 

500122 

12 

Shifter Pivot WA  

500368 

500368 

500368 

13 

Pulley Idler  

800260 

800260 

800260 

14 

Wheel & Tire 16" SP LH  

500366 

500366 

500366 

 

Wheel & Tire 16” SP LH Xtrac No flat 

BC2403HF and ICF only

 

500371 

500371 

16 

Arm Idler WA  

500170 

500170 

500170 

19 

Bar Shift T-axle  

500121 

500121 

500121 

20 

Angle Support T-axle  

500127 

500127 

500127 

21 

Rod Link Shifter  

500144 

500144 

500144 

29 

Belt Blade Drive  

500237 

500237 

500237 

30 

Spacer Spindle BC2402 

500232 

500232 

500232 

31 

Bar Guard BC2403 

500356 

500356 

500356 

33 

Screw Cap 5/16-

18 x 1 ¾” 

8041031 

8041031 

8041031 

34 

Spindle WA BC2402 

500174 

500174 

500174 

35 

Bearing 7/8" ID Sealed Press  

500101 

500101 

500101 

36 

Shaft Drive Blade  

500107 

500107 

500107 

37 

Spacer Spindle Bearing  

500115 

500115 

500115 

38 

Pulley 7" OD x 7/8" Bore 

500253 

500253 

500253 

49 

Nut Lock 3/8-16 Thin 

8161042 

8161042 

8161042 

50 

Blade 24" BC2402 

500210 

500210 

500210 

53 

Adapter Blade WA 

500191 

500191 

500191 

54 

Washer Friction Blade  

500108 

500108 

500108 

101 

Bolt Carriage 1/4-

20 x 3/4”  

8024021 

8024021 

8024021 

102 

Nut Lock 1/4-20  

*8160001 

*8160001 

*8160001 

103 

Screw Cap 5/16-18 x 1-

1/4” 

*8041029 

*8041029 

*8041029 

104 

W

asher Split Lock 5/16”  

 *8177011 

 *8177011 

 *8177011 

108 

Screw Cap 5/16-18 x 2-

3/4 “ 

*8041035 

*8041035 

*8041035 

109 

Bolt Carriage 5/16-

18 x 3/4 “ 

8024039 

8024039 

8024039 

110 

Washer Flat 1/2

” 

900230 

900230 

900230 

111 

Pin Cotter 3/32 x 3/4"  

 *8197016 

 *8197016 

 *8197016 

112 

Bolt Shoulder 1/2 x 1” 

500114 

500114 

500114 

113 

Nut Lock 3/8-16 

*8160003 

*816003 

*8160003 

114 

Bolt Idler 

800888 

800888 

800888 

115 

Screwcap 5/16"-18 x 2" HCS ZP 

8041032 

8041032 

8041032 

116 

Nut Jam 5/16-18 

*8142002 

*8142002 

*8142002 

117 

Nut Lock 5/16-18 

*8160002 

15 

*8160002 

15 

*8160002 

15 

119 

Screw Cap 5/16-18 x 1-

1/2” 

*8041030 

*8041030 

*8041030 

122 

Screw Cap 1/4-

28 x 1/2” GR5 

850408 

850408 

850408 

123 

Washer lock 1/4

” S/T Med 

8177010 

8177010 

8177010 

124 

Washer 1/4” FC 

*8171002 

*8171002 

*8171002 

125 

S

crew Self Tap 5/16” 

*8123128 

*8123128 

*8123128 

126 

Pin Hair Cotter 

900471 

900471 

900471 

128 

Pin Cotter 3/32 x 3/4” 

8197016 

8197016 

8197016 

130 

Washer 0.765 x 1.250 x 0.060” 

850238 

850238 

850238 

132 

Ring Snap 0.750” 

850230 

850230 

850230 

133 

Key 3/16 x 2-

1/8” 

9201087 

9201087 

9201087 

135 

Screw Cap 7/16-20 x 1-

1/4” GR8 

800554 

800554 

800554 

136 

Washer 7/8 SAE 

350153 

350153 

350153 

138 

Key Sq 3/16 x 5/8” 

9201072 

9201072 

9201072 

139 

Screw Cap 7/16-20 x 

2” GR8 

500188 

500188 

500188 

140 

Washer Lock 7/16” 

850132 

850132 

850132 

141 

Washer 5/16 FC 

*8171003 

22 

*8171003 

22 

*8171003 

22 

155 

Bar Skid BC2403 

500355 

500355 

500355 

156 

Washer lock 7/16 S/T Med 

8177013 

8177013 

8177013 

180 

Label OPEI 

400424 

400424 

400424 

184 

Label Flying Debris 

810736 

810736 

810736 

197 

Washer Lock 5/16 twisted tooth 

800177 

800177 

800177 

200 

Washer Lock 5/16 twisted tooth heavy 

430298 

430298 

430298 

201 

Snap ring 

850233 

850233 

850233 

211 

Blade kit 

500210-S 

500210-S 

500210-S 

212 

Screwcap 5/16”-18 x 3/4” 

8041026 

8041026 

8041026 

 

Содержание BC2403 Series

Страница 1: ...Part No 500402 1 Form No F020513A BILLY GOAT BC2403 Series Brush Cutter Owner s Manual Patent Number D386768...

Страница 2: ...on 3 Instruction Labels 4 Assembly Instructions 5 6 Operation 7 9 Maintenance 10 19 Troubleshooting 20 Illustrated Parts List 21 28 Go to http www billygoat com for French Canadian translations of the...

Страница 3: ...143 2 kg 333 lb 151 kg 348 lb 157 9 kg 330 lb 150 0 kg 340 lb 154 7 kg Overall Length 82 5 in 2 09 m Overall Width 32 0 in 0 81 m Overall Height 43 in 1 09 m Maximum Operating Slope 15 o 15 o 20 o 20...

Страница 4: ...rs are provided for convenience in ordering replacement labels The correct position for each label may be determined by referring to the Figure and Item numbers shown PN 400268 Item 169 PN 890254 Item...

Страница 5: ...Part No 500402 5 F020513A BC2403 Series Brush Cutter Owner s Manual Brush Cutter Assembly Drawing Figure 1 100 22 Attach shifter to linkage here 202...

Страница 6: ...the upper handle 40 to the lower handle 51 and braces 5 and 6 See page 23 for bolt location Tighten the hardware securely 3 Tighten bolts and nuts item 143 and 117 connecting the handle braces 5 and 6...

Страница 7: ...hich allows sufficient leverage to steer the machine Operator s controls are shown below Operator Control Locations 1 Blade Clutch Lever 5 ON OFF Switch 2 Gear Shift Lever 6 Drive Clutch Lever 3 Choke...

Страница 8: ...kickback 6 Push choke in Honda engine only 7 Pull throttle control back to and allow engine to reach correct operating speed CUTTING The best performance is achieved when cutting in dry conditions The...

Страница 9: ...clutch handle to disengage transaxle 2 Release blade clutch handle to disengage blade 3 Pull throttle control all the way back to the STOP position 4 Place the ON OFF I O switch in the OFF O position...

Страница 10: ...wear or rips Replace blade drive and transaxle drive belts COMMON REPLACEMENT PARTS Blade P N 500210 Original equipment replacement blade High Lift Blade P N 500102 Optional replacement blade Tractio...

Страница 11: ...unit to allow access to underside UNIT IS HEAVY Make sure support is adequate to support weight of machine 3 Block blade to prevent it from rotating during removal 4 Remove blade bolt 139 lock washer...

Страница 12: ...and amount of tension on belt 4 Loosen but do not remove two nuts 116 on top on engine base 5 Reset belt tension by reaching in through top of engine base with pry bar or long screwdriver and pushing...

Страница 13: ...clutch should require 10 lbs of force to depress the end of the clutch lever The blade clutch cable spring should stretch 1 4 to 3 8 6 4 9 5 mm 3 Adjust cable tension by tightening or loosening cable...

Страница 14: ...elease belt 5 Using drive extension and universal joint loosen but do not remove four screws 107 holding belt guides 149 150 in place next to crankshaft drive pulley 9 at rear of machine If extension...

Страница 15: ...g Blade Drive Belt Tension 14 While holding belt under tension tighten two nuts 116 securing idler plate 15 Check belt tension by applying force on side of belt opposite idler pulley Belt should defle...

Страница 16: ...ing adjustment may be required to maintain proper cable tension and clutch engagement A properly adjusted transaxle drive clutch should require 3 lbs of force to depress the end of the clutch lever 3...

Страница 17: ...2 Lift and support rear of unit to allow access to underside UNIT IS HEAVY Make sure support is adequate to support weight of machine 3 Using drive extension and universal joint loosen but do not rem...

Страница 18: ...RAMS Starter Switch Wiring Figure 3 Starter Circuit Schematic Diagram Figure 4 ON OFF Switch Circuit Schematic Diagram Figure 5 SWITCH WHITE RED STARTER SOLENOID BATTERY BLACK 20A FUSE RED STARTER MOT...

Страница 19: ...debris built up on or blocking blade Clear debris from blade area Engine RPM set too low Check engine RPM Abnormal vibrations Blade loose or out of balance Check blade for tightness Rebalance if nece...

Страница 20: ...d 12V 13 2V with a voltmeter Do not continue to crank your engine when the battery charge is low Charging the Battery Operate the engine for at least 45 minutes to maintain proper battery charge If th...

Страница 21: ...Part No 500402 21 F020513A BC2403 Series Brush Cutter Owner s Manual ILLUSTRATED PARTS LIST Engine and Engine Base Assembly Figure 6...

Страница 22: ...8171004 1 8171004 1 8171004 1 131 Spacer Engine 830113 1 830113 1 830113 1 141 Washer 5 16 FC 8171003 8 8171003 8 8171003 8 143 Screw Cap 5 16 18 x 1 3 4 8041031 1 8041031 2 8041031 4 149 Guide Belt...

Страница 23: ...Part No 500402 23 F020513A BC2403 Series Brush Cutter Owner s Manual Handlebar Assembly Figure 7...

Страница 24: ...crew Cap 5 16 18 x 2 3 4 8041035 2 8041035 2 8041035 2 115 Screw Cap 5 16 18 x 2 8041032 2 8041032 2 8041032 2 117 Nut Lock 5 16 18 8160002 10 8160002 10 8160002 10 119 Screw Cap 5 16 18 x 1 1 2 80410...

Страница 25: ...Part No 500402 25 F020513A BC2403 Series Brush Cutter Owner s Manual Transaxle and Blade Deck Assembly Figure 8...

Страница 26: ...r Split Lock 5 16 8177011 5 8177011 5 8177011 5 108 Screw Cap 5 16 18 x 2 3 4 8041035 4 8041035 4 8041035 4 109 Bolt Carriage 5 16 18 x 3 4 8024039 2 8024039 2 8024039 2 110 Washer Flat 1 2 900230 1 9...

Страница 27: ...Part No 500402 27 F020513A BC2403 Series Brush Cutter Owner s Manual Blade Drive Spindle Assembly Detail Drawing Figure 9...

Страница 28: ...haft Drive Blade 500107 1 500107 1 500107 1 37 Spacer Spindle Bearing 500115 1 500115 1 500115 1 38 Pulley 7 OD x 7 8 Bore 500253 1 500253 1 500253 1 53 Adapter Blade WA 500191 1 500191 1 500191 1 54...

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