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Part No 500402 

20 

F020513A 

BC2403 Series Brush Cutter Owner’s Manual 

 

Battery Care (For Electric-Starting Models) 

Proper care can extend the life of a battery. Follow these recommendations to ensure your battery’s 
best performance and long life: 

• 

Do not allow the battery charge to get too low. If the machine is not used, charge the battery every 4 

– 6 weeks. Operate the engine for at least 45 minutes to maintain proper battery charge. 

• 

Store an unused battery in a dry area that does not freeze. 

• 

Do not charge an already charged battery. In theory, you cannot overcharge our battery with a trickle 

charger; however, when a battery is fully charged and the charger is still on, it generates heat that 
could be harmful to the battery. A fully charged battery will read 12V-13.2V with a voltmeter. 

• 

Do not continue to crank your engine when the battery charge is low. 

 
Charging the Battery 

Operate the engine for at least 45 minutes to maintain proper battery charge. If the battery loses its 
charge, you will need to use a trickle charger to recharge it. 

Caution

: The charger should have an 

output of 12 volts at no more than 2 amps. Using a charger with higher amps will cause significant 
damage to the battery. 

• 

At 1 amp, the battery may need charging for as long as 48 hours. 

• 

At 2 amps, the battery may need charging for as long as 24 hours. 

NOTE

Using the Recoil Starter and then running the engine will not recharge a dead or significantly 

discharged battery. 

 

 
WHEN YOU ARE FINISHED CHARGING THE BATTERY, DISCONNECT THE CHARGER FROM 
THE OUTLET FIRST, THEN DISCONNECT THE BATTERY CHARGER WIRES FROM THE 
BATTERY. IF YOU LEAVE THE BATTERY CHARGER WIRES CONNECTED TO THE BATTERY, 
THE BATTERY WILL DISCHARGE ITSELF BACK INTO THE CHARGER.

Содержание BC2403 Series

Страница 1: ...Part No 500402 1 Form No F020513A BILLY GOAT BC2403 Series Brush Cutter Owner s Manual Patent Number D386768...

Страница 2: ...on 3 Instruction Labels 4 Assembly Instructions 5 6 Operation 7 9 Maintenance 10 19 Troubleshooting 20 Illustrated Parts List 21 28 Go to http www billygoat com for French Canadian translations of the...

Страница 3: ...143 2 kg 333 lb 151 kg 348 lb 157 9 kg 330 lb 150 0 kg 340 lb 154 7 kg Overall Length 82 5 in 2 09 m Overall Width 32 0 in 0 81 m Overall Height 43 in 1 09 m Maximum Operating Slope 15 o 15 o 20 o 20...

Страница 4: ...rs are provided for convenience in ordering replacement labels The correct position for each label may be determined by referring to the Figure and Item numbers shown PN 400268 Item 169 PN 890254 Item...

Страница 5: ...Part No 500402 5 F020513A BC2403 Series Brush Cutter Owner s Manual Brush Cutter Assembly Drawing Figure 1 100 22 Attach shifter to linkage here 202...

Страница 6: ...the upper handle 40 to the lower handle 51 and braces 5 and 6 See page 23 for bolt location Tighten the hardware securely 3 Tighten bolts and nuts item 143 and 117 connecting the handle braces 5 and 6...

Страница 7: ...hich allows sufficient leverage to steer the machine Operator s controls are shown below Operator Control Locations 1 Blade Clutch Lever 5 ON OFF Switch 2 Gear Shift Lever 6 Drive Clutch Lever 3 Choke...

Страница 8: ...kickback 6 Push choke in Honda engine only 7 Pull throttle control back to and allow engine to reach correct operating speed CUTTING The best performance is achieved when cutting in dry conditions The...

Страница 9: ...clutch handle to disengage transaxle 2 Release blade clutch handle to disengage blade 3 Pull throttle control all the way back to the STOP position 4 Place the ON OFF I O switch in the OFF O position...

Страница 10: ...wear or rips Replace blade drive and transaxle drive belts COMMON REPLACEMENT PARTS Blade P N 500210 Original equipment replacement blade High Lift Blade P N 500102 Optional replacement blade Tractio...

Страница 11: ...unit to allow access to underside UNIT IS HEAVY Make sure support is adequate to support weight of machine 3 Block blade to prevent it from rotating during removal 4 Remove blade bolt 139 lock washer...

Страница 12: ...and amount of tension on belt 4 Loosen but do not remove two nuts 116 on top on engine base 5 Reset belt tension by reaching in through top of engine base with pry bar or long screwdriver and pushing...

Страница 13: ...clutch should require 10 lbs of force to depress the end of the clutch lever The blade clutch cable spring should stretch 1 4 to 3 8 6 4 9 5 mm 3 Adjust cable tension by tightening or loosening cable...

Страница 14: ...elease belt 5 Using drive extension and universal joint loosen but do not remove four screws 107 holding belt guides 149 150 in place next to crankshaft drive pulley 9 at rear of machine If extension...

Страница 15: ...g Blade Drive Belt Tension 14 While holding belt under tension tighten two nuts 116 securing idler plate 15 Check belt tension by applying force on side of belt opposite idler pulley Belt should defle...

Страница 16: ...ing adjustment may be required to maintain proper cable tension and clutch engagement A properly adjusted transaxle drive clutch should require 3 lbs of force to depress the end of the clutch lever 3...

Страница 17: ...2 Lift and support rear of unit to allow access to underside UNIT IS HEAVY Make sure support is adequate to support weight of machine 3 Using drive extension and universal joint loosen but do not rem...

Страница 18: ...RAMS Starter Switch Wiring Figure 3 Starter Circuit Schematic Diagram Figure 4 ON OFF Switch Circuit Schematic Diagram Figure 5 SWITCH WHITE RED STARTER SOLENOID BATTERY BLACK 20A FUSE RED STARTER MOT...

Страница 19: ...debris built up on or blocking blade Clear debris from blade area Engine RPM set too low Check engine RPM Abnormal vibrations Blade loose or out of balance Check blade for tightness Rebalance if nece...

Страница 20: ...d 12V 13 2V with a voltmeter Do not continue to crank your engine when the battery charge is low Charging the Battery Operate the engine for at least 45 minutes to maintain proper battery charge If th...

Страница 21: ...Part No 500402 21 F020513A BC2403 Series Brush Cutter Owner s Manual ILLUSTRATED PARTS LIST Engine and Engine Base Assembly Figure 6...

Страница 22: ...8171004 1 8171004 1 8171004 1 131 Spacer Engine 830113 1 830113 1 830113 1 141 Washer 5 16 FC 8171003 8 8171003 8 8171003 8 143 Screw Cap 5 16 18 x 1 3 4 8041031 1 8041031 2 8041031 4 149 Guide Belt...

Страница 23: ...Part No 500402 23 F020513A BC2403 Series Brush Cutter Owner s Manual Handlebar Assembly Figure 7...

Страница 24: ...crew Cap 5 16 18 x 2 3 4 8041035 2 8041035 2 8041035 2 115 Screw Cap 5 16 18 x 2 8041032 2 8041032 2 8041032 2 117 Nut Lock 5 16 18 8160002 10 8160002 10 8160002 10 119 Screw Cap 5 16 18 x 1 1 2 80410...

Страница 25: ...Part No 500402 25 F020513A BC2403 Series Brush Cutter Owner s Manual Transaxle and Blade Deck Assembly Figure 8...

Страница 26: ...r Split Lock 5 16 8177011 5 8177011 5 8177011 5 108 Screw Cap 5 16 18 x 2 3 4 8041035 4 8041035 4 8041035 4 109 Bolt Carriage 5 16 18 x 3 4 8024039 2 8024039 2 8024039 2 110 Washer Flat 1 2 900230 1 9...

Страница 27: ...Part No 500402 27 F020513A BC2403 Series Brush Cutter Owner s Manual Blade Drive Spindle Assembly Detail Drawing Figure 9...

Страница 28: ...haft Drive Blade 500107 1 500107 1 500107 1 37 Spacer Spindle Bearing 500115 1 500115 1 500115 1 38 Pulley 7 OD x 7 8 Bore 500253 1 500253 1 500253 1 53 Adapter Blade WA 500191 1 500191 1 500191 1 54...

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