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2-2
BL-CB22-1214 - 04-11-2019
• When stacking pallets in racks and it is necessary to
move the load in a raised position, use caution.
Operate truck smoothly.
• Observe applicable traffic regulations. Yield right of
way to pedestrians. Slow down and sound horn at
cross aisles and wherever vision is obstructed.
• Operate truck only from designated operating posi-
tion. Never place any part of your body between the
mast uprights. Do not carry passengers.
• Do not allow anyone to stand or pass under load or
lifting mechanism.
• When leaving truck, neutralize travel control. Fully
lower lifting mechanism and set brake. When leaving
truck unattended, turn off key switch, remove key
and disconnect battery.
2-3. BEFORE OPERATION
covers important inspection points on the
CB22 lift truck which should be checked prior to opera-
tion. Depending on use, some trucks may require
additional checks.
shows a sample format of an Operator
Checklist, which can be modified as necessary to fit
your operation.
WARNING:
Periodic maintenance of this truck by a
QUALIFIED TECHNICIAN is required.
CAUTION:
A QUALIFIED SERVICE TECHNICIAN
should check the truck monthly for
proper lubrication, proper fluid levels,
brake maintenance, motor maintenance
and other areas specified in
WARNING:
If the truck is found to be unsafe and in
need of repair, or contributes to an
unsafe condition, report it immediately to
the designated authority. Do not operate
it until it has been restored to a safe
operating condition. Do not make any
unauthorized repairs or adjustments. All
service must be performed by a qualified
maintenance technician.
Table 2-1 Operator Checks
ITEM
PROCEDURE
Transmission
and hydraulic
systems.
Check for signs of fluid leakage.
Forks
Check for cracks and damage;
and, that they are properly
secured.
Chains, cables
and hoses
Check that they are in place,
secured correctly, functioning
properly and free of binding or
damage.
Guards and load
backrest
Check that safety guards are in
place, properly secured and not
damaged.
Safety signs
Check that warning labels,
nameplate, etc., are in good
condition and legible.
Horn
Check that horn sounds when
operated.
Steering
Check for binding or looseness in
steering arm when steering.
Travel controls
Check that speed controls on
control head operate in all
speed ranges in forward and
reverse and that belly button
switch functions.
Wheels
Check drive wheel for cracks or
damage. Move truck to check
load for freedom of rotation.
Hydraulic
controls
Check operation of lift, lower and
tilt to their maximum positions.
Brakes
Check that brakes actuate when
steering arm is raised to upright
position, and when lowered to
horizontal position.
Deadman/
Parking brake
Check that steering arm raises to
upright position when released
and brake applies.
Battery
disconnect
Check that battery can be
disconnected and recon-
nected. Check for connector
damage.
Battery charge
Check the battery indicator.
High speed limit
switch
Allow for enough space to oper-
ate truck in high speed. Elevate
forks approximately two feet,
then test drive truck to check if
high speed is cut out.
ITEM
PROCEDURE
Содержание CB22
Страница 9: ...BL CB22 1214 04 11 2019 2 3 Figure 2 2 Sample of Operator Check List R6479 ...
Страница 12: ...2 6 BL CB22 1214 04 11 2019 NOTES ...
Страница 18: ...3 6 BL CB22 1214 04 11 2019 NOTES ...
Страница 34: ...4 16 BL CB22 1214 04 11 2019 NOTES ...
Страница 39: ...BL CB22 1214 04 11 2019 5 5 Figure 5 4 Cap Assembly R6878A ...
Страница 42: ...6 2 BL CB22 1214 04 11 2019 Figure 6 1 Transmission Motor Brake Assembly R6879A ...
Страница 44: ...7 2 BL CB22 1214 04 11 2019 Figure 7 1 Transmission Motor Brake Assembly R6879A ...
Страница 45: ...BL CB22 1214 04 11 2019 7 3 Figure 7 2 Load Wheels R6882A ...
Страница 46: ...7 4 BL CB22 1214 04 11 2019 NOTES ...
Страница 48: ...8 2 BL CB22 1214 04 11 2019 Figure 8 2 Elevation System Telescopic R6883 ...
Страница 50: ...8 4 BL CB22 1214 04 11 2019 Figure 8 3 Mast TRIMAST R6884A ...
Страница 52: ...8 6 BL CB22 1214 04 11 2019 NOTES ...
Страница 54: ...9 2 BL CB22 1214 04 11 2019 Figure 9 1 Hydraulic System R8009 ...
Страница 56: ...9 4 BL CB22 1214 04 11 2019 Figure 9 3 Hydraulic System TRIMAST R6888A ...
Страница 58: ...9 6 BL CB22 1214 04 11 2019 Figure 9 4 Elevation System Telescopic R6883A ...
Страница 59: ...BL CB22 1214 04 11 2019 9 7 Figure 9 5 Lift Cylinder Telescopic R6889A ...
Страница 61: ...BL CB22 1214 04 11 2019 9 9 Figure 9 6 Elevation System TRIMAST R6884A ...
Страница 62: ...9 10 BL CB22 1214 04 11 2019 Figure 9 7 Free Lift Cylinder TRIMAST R6890A ...
Страница 64: ...9 12 BL CB22 1214 04 11 2019 Figure 9 8 Secondary Lift Cylinder TRIMAST R6891 ...
Страница 67: ...BL CB22 1214 04 11 2019 9 15 Figure 9 10 Tilt Cylinder R6893 ...
Страница 68: ...9 16 BL CB22 1214 04 11 2019 NOTES ...
Страница 70: ...10 2 BL CB22 1214 04 11 2019 Figure 10 1Electrical System Used up to Serial S2320148 R6478 R6894A ...
Страница 71: ...BL CB22 1214 04 11 2019 10 3 Figure 10 2 Electrical System Used from Serial S2320149 R6478 R6894A ...
Страница 72: ...10 4 BL CB22 1214 04 11 2019 Figure 10 3 Electrical Panel R6478 R6895A ...
Страница 74: ...10 6 BL CB22 1214 04 11 2019 Figure 10 4 Transmission Motor Brake Assembly R6879A ...
Страница 75: ...BL CB22 1214 04 11 2019 11 1 SECTION 11 OPTIONAL EQUIPMENT ...
Страница 76: ...11 2 BL CB22 1214 04 11 2019 NOTES ...
Страница 78: ...12 2 BL CB22 1214 04 11 2019 Figure 12 1 Steering System R6876A ...
Страница 80: ...12 4 BL CB22 1214 04 11 2019 Figure 12 2 Control Head Used up to Serial Number 327120792 R6877A ...
Страница 82: ...12 6 BL CB22 1214 04 11 2019 Figure 12 3 Control Head Used from Serial Number 327120793 DE_0048 ...
Страница 84: ...12 8 BL CB22 1214 04 11 2019 Figure 12 4 Cap Assembly Used up to Serial Number 327120792 R6878A ...
Страница 86: ...12 10 BL CB22 1214 04 11 2019 Figure 12 5 Cap Assembly Used from Serial Number 327120793 DE_0049 ...
Страница 90: ...12 14 BL CB22 1214 04 11 2019 Figure 12 7 Transmission Motor Brake Assembly R6879A ...
Страница 92: ...12 16 BL CB22 1214 04 11 2019 Figure 12 8 Transmission Used between Serial S2214169 327121134 R8018 ...
Страница 94: ...12 18 BL CB22 1214 04 11 2019 Figure 12 9 Transmission Used from Serial 327121134 DE_0050 ...
Страница 96: ...12 20 BL CB22 1214 04 11 2019 Figure 12 10 Compartment R6880 ...
Страница 98: ...12 22 BL CB22 1214 04 11 2019 Figure 12 11 Frame R6881 ...
Страница 100: ...12 24 BL CB22 1214 04 11 2019 Figure 12 12 Load Wheels R6882A ...
Страница 102: ...12 26 BL CB22 1214 04 11 2019 Figure 12 13 Elevation System Telescopic ...
Страница 104: ...12 28 BL CB22 1214 04 11 2019 Figure 12 14 Elevation System Telescopic Continued R6883A ...
Страница 106: ...12 30 BL CB22 1214 04 11 2019 Figure 12 15 Elevation System Three Stage R6884A ...
Страница 108: ...12 32 BL CB22 1214 04 11 2019 Figure 12 16 Elevation System Three Stage Continued R6884A ...
Страница 110: ...12 34 BL CB22 1214 04 11 2019 Figure 12 17 Lift Carriage Two Stage R6815A ...
Страница 112: ...12 36 BL CB22 1214 04 11 2019 Figure 12 18 Lift Carriage Three Stage R8008 ...
Страница 114: ...12 38 BL CB22 1214 04 11 2019 Figure 12 19 Chain Assembly R6818 ...
Страница 116: ...12 40 BL CB22 1214 04 11 2019 Figure 12 20 Hydraulic System Used up to serial number 324200458 R8009 ...
Страница 118: ...12 42 BL CB22 1214 04 11 2019 Figure 12 21 Hydraulic System Used from serial number 324200459 R8216 ...
Страница 120: ...12 44 BL CB22 1214 04 11 2019 Figure 12 22 Pump Motor Used up to serial number 324200458 R6886A ...
Страница 122: ...12 46 BL CB22 1214 04 11 2019 Figure 12 23 Pump Motor Used from serial number 324200459 R8217 ...
Страница 124: ...12 48 BL CB22 1214 04 11 2019 Figure 12 24 Hydraulic System Telescopic R6887A ...
Страница 126: ...12 50 BL CB22 1214 04 11 2019 Figure 12 25 Hydraulic System Three Stage Used up to 12 26 12 R6888A ...
Страница 128: ...12 52 BL CB22 1214 04 11 2019 Figure 12 26 Hydraulic System Three Stage Used from 12 27 12 R8010 ...
Страница 130: ...12 54 BL CB22 1214 04 11 2019 Figure 12 27 Tilt Cylinder Mounting R6892 ...
Страница 132: ...12 56 BL CB22 1214 04 11 2019 Figure 12 28 Lift Cylinder Telescopic R6889A ...
Страница 134: ...12 58 BL CB22 1214 04 11 2019 Figure 12 29 Free Lift Cylinder Three Stage R6890 ...
Страница 136: ...12 60 BL CB22 1214 04 11 2019 Figure 12 30 Secondary Lift Cylinder Three Stage Mast Used up to 09 15 13 R6891 ...
Страница 138: ...12 62 BL CB22 1214 04 11 2019 Figure 12 31 Secondary Lift Cylinder Three Stage Mast Used from 09 16 13 R8011 ...
Страница 140: ...12 64 BL CB22 1214 04 11 2019 Figure 12 32 Tilt Cylinder Used up to Serial S2118062 R6893A ...
Страница 142: ...12 66 BL CB22 1214 04 11 2019 Figure 12 33 Tilt Cylinder Used from Serial S2118063 R8012 ...
Страница 144: ...12 68 BL CB22 1214 04 11 2019 Figure 12 34 Electrical System Used up to Serial S2320148 R6894A ...
Страница 146: ...12 70 BL CB22 1214 04 11 2019 Figure 12 35 Electrical System Used from Serial S2320149 R8013 ...
Страница 148: ...12 72 BL CB22 1214 04 11 2019 Figure 12 36 Electrical Panel Used up to Serial S2320148 R6895A ...
Страница 150: ...12 74 BL CB22 1214 04 11 2019 Figure 12 37 Electrical Panel Used from Serial S2320149 R8014 ...
Страница 152: ...12 76 BL CB22 1214 04 11 2019 Figure 12 38 Drive Motor R8015 ...
Страница 154: ...12 78 BL CB22 1214 04 11 2019 Figure 12 39 Wiring Harness Used up to Serial S2320148 R6896A ...
Страница 156: ...12 80 BL CB22 1214 04 11 2019 Figure 12 40 Wiring Harness Used from Serial S2320149 R8016 ...
Страница 158: ...12 82 BL CB22 1214 04 11 2019 Figure 12 41 Wiring Cables Used up to Serial S2320148 R6897A ...
Страница 160: ...12 84 BL CB22 1214 04 11 2019 Figure 12 42 Wiring Cables Used from Serial S2320149 R8017 ...
Страница 162: ...12 86 BL CB22 1214 04 11 2019 Figure 12 43 Battery Pack Assembly Used up to serial number S2410120 R7001A ...
Страница 164: ...12 88 BL CB22 1214 04 11 2019 Figure 12 44 Battery Pack Assembly Used between S2410121 to D24140007 R8077 ...
Страница 166: ...12 90 BL CB22 1214 04 11 2019 Figure 12 45 Battery Pack Assembly Used from serial number D24140008 R8078 ...
Страница 168: ...Big Lift LLC ...